INOXPA PROLAC HCP Series Installation, Service And Maintenance Instructions

INOXPA PROLAC HCP Series Installation, Service And Maintenance Instructions

Centrifugal pump

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INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS
CENTRIFUGAL PUMP
PROLAC HCP
Original Instructions
01.030.30.05EN
(0) 2021/01

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  • Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS CENTRIFUGAL PUMP PROLAC HCP Original Instructions 01.030.30.05EN (0) 2021/01...
  • Page 2 In compliance with relating to materials and articles intended to come into contact with food. The technical file has been prepared by the signer of this document in INOXPA S.A.U. David Reyero Brunet Tehcnical Office Manager Banyoles, January 14th, 2021...
  • Page 3: Table Of Contents

    8.7. Disassembly and assembly of the pump ........................16 9. Technical Specifications 9.1. Noise level ................................... 22 9.2. Weights ..................................22 9.3. Dimensions .................................. 23 9.4. Exploded drawing and parts list ........................... 24 9.5. Double mechanical seal ............................... 25 INOXPA S.A.U. · 01.030.30.05EN · (0) 2021/01...
  • Page 4: Generalities

    • the risk to the environment due to the type of substances released. 2.3. WARRANTY Any warranty will be void immediately and lawfully and, additionally, INOXPA will be compensated for any civil liability claims submitted by third parties, in the following cases: •...
  • Page 5: Safety

    Important instruction for the protection of the equipment and its functions ATTENTION 3.2. GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting the pump. Contact INOXPA in case of doubt. 3.2.1. During the installation 9. Technical Specifications of chapter 9 should always be observed.
  • Page 6: General Information

    Misuse of the pump or its use beyond the operating limits may be dangerous or cause permanent damage to the equipment. INOXPA shall not be liable for any damage resulting from the incompleteness of the information provided by the purchaser (nature of the fluid, rpm, etc.).
  • Page 7: Installation

    Installation 5. Installation 5.1. RECEPTION OF THE PUMP INOXPA cannot be held responsible for the damage sustained by the equipment during transport or unpacking. Please visually check that the packaging is not damaged. The pump package includes the following documents: •...
  • Page 8: Transport And Storage

    Install the pump so as to allow proper ventilation. If the pump is installed outdoors, it should be covered by a roof. Its location should allow easy access for inspection or maintenance operations. INOXPA S.A.U. · 01.030.30.05EN · (0) 2021/01...
  • Page 9: Adjustable Legs

    ALWAYS install the pressurization tank at a height of between 1 and 2 meters with respect to the pump shaft. ALWAYS connect the coolant inlet to the bottom connection on the seal chamber. The coolant will then exit through the top connection on the chamber. See the following figure. · INOXPA S.A.U. 01.030.30.05EN · (0) 2021/01...
  • Page 10: Electrical Installation

    Seen from the rear of the motor ATTENTION See indicator label on the pump. ALWAYS check the direction of rotation of the motor with liquid inside the pump. INOXPA S.A.U. · 01.030.30.05EN · (0) 2021/01...
  • Page 11: Start-Up

    Before starting the pump, carefully read the instructions in section Installation. Carefully read section 9. Technical Specifications. INOXPA will not be liable for improper use of the equipment. NEVER touch the pump or the lines if hot liquids are being pumped. 6.1. CHECKS BEFORE STARTING THE PUMP •...
  • Page 12 Start-up Use special protection when the sound pressure in the operation area exceeds 85 dB(A). INOXPA S.A.U. · 01.030.30.05EN · (0) 2021/01...
  • Page 13: Troubleshooting

    The following table provides solutions to problems that might arise during the operation of the pump. The pump is assumed to have been properly installed and be suitable for the relevant application. Please contact INOXPA if technical assistance is required. Motor overload...
  • Page 14: Maintenance

    The period between each preventive maintenance service will vary depending on the operating condition of the pump: temperatures, flow, number de cycles per day, cleaning solutions used, etc. 8.4. TIGHTENING TORQUE Size lbf·ft INOXPA S.A.U. · 01.030.30.05EN · (0) 2021/01...
  • Page 15: Storage

    Maximum conditions during SIP process with steam or overheated water: a) Maximum temperature: 140°C / 284°F b) Maximum time: 30 min c) Cooling: sterile air or inert gas d) Materials: EPDM/PTFE (recommended) FPM/NBR (not recommended) · INOXPA S.A.U. 01.030.30.05EN · (0) 2021/01...
  • Page 16: Disassembly And Assembly Of The Pump

    Incorrect assembly or disassembly may cause damage in the pump’s operation and lead to high repair costs and a long period of downtime. INOXPA is not responsible for accidents or damages cause by a failure to comply with the instructions in this manual.
  • Page 17 2. Fit the spring on the thrust washer within the centring tabs. Place the seal cover (09) on the assembly and move it until the seal washer thrust tabs match the slots on the cover (09). Secure it with the allen screws (51). · INOXPA S.A.U. 01.030.30.05EN · (0) 2021/01...
  • Page 18 7. Slide the double seal ring (30) on the shaft (05), checking that the distances between the ring and the double seal cover are as shown below and tighten the set screw (55). INOXPA S.A.U. · 01.030.30.05EN · (0) 2021/01...
  • Page 19 4. Install the impeller (02) on the pump shaft and secure it with the lock nut (45). Place an open-end wrench on the flat sides of the shaft to prevent it from rotating. · INOXPA S.A.U. 01.030.30.05EN · (0) 2021/01...
  • Page 20 8. Tighten the allen screw (51E) on the shaft clamp. 9. Remove the pump casing (01), the impeller (02) and the cover (03) and continue with the assembly of the mechanical seal. INOXPA S.A.U. · 01.030.30.05EN · (0) 2021/01...
  • Page 21: Technical Specifications

    AISI 304 (1.4301) Seals in contact with the product EPDM - standard FPM (other materials available upon request) Other gaskets Other materials for the seal consult with INOXPA External surface finish matt Polished Ra ≤ 0,8 μm Internal surface finish Mechanical seal...
  • Page 22: Noise Level

    60 80 HCP 65-215 173 182 201 HCP 65-250 180 189 208 261 312 HCP 80-175 55 61 80 169 178 HCP 80-205 173 182 201 253 HCP 80-240 93 106 209 261 313 INOXPA S.A.U. · 01.030.30.05EN · (0) 2021/01...
  • Page 23: Dimensions

    (mm) (mm) (mm) HCP 40-110 HCP 40-150 HCP 40-205 HCP 50-150 HCP 50-190 HCP 50-260 1018 HCP 65-175 HCP 65-215 1017 HCP 65-250 1059 HCP 80-175 1017 HCP 80-205 1022 HCP 80-240 1099 · INOXPA S.A.U. 01.030.30.05EN · (0) 2021/01...
  • Page 24: Exploded Drawing And Parts List

    AISI 316L Shroud AISI 304 Clamp pump casing AISI 304 Clamp motor AISI 304 Impeller nut AISI 316L Lantern protection PETP Protector screw Screw Screw Allen screw Hexagonal screw Hexagonal screw Flat washer INOXPA S.A.U. · 01.030.30.05EN · (0) 2021/01...
  • Page 25: Double Mechanical Seal

    9.5. DOUBLE MECHANICAL SEAL Position Description Quantity Material Double mechanical seal Double seal cover AISI 316L Double seal ring AISI 316L Screw Stud O-ring EPDM O-ring EPDM Straight connector 1/8’ BSPT D.8 AISI 316 · INOXPA S.A.U. 01.030.30.05EN · (0) 2021/01...
  • Page 26 NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 27 NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 28 How to contact INOXPA S.A.U.: Contact details for all countries are Continually updated on our website. Please visit www.inoxpa.com to access the information. INOXPA S.A.U. Telers, 60 – 17820 – Banyoles – Spain Tel.: +34 972 575 200 – Fax.: +34 972 575 502...

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