Vingtor Stentofon EAPFX-1 Technical Manual

Vingtor Stentofon EAPFX-1 Technical Manual

Exigo ex access panels & turbine ex intercoms
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Installation, & Maintenance Procedures
Ex schedule document.
All changes must be
approved by a Notified Body.

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Summary of Contents for Vingtor Stentofon EAPFX-1

  • Page 1 Installation, & Maintenance Procedures Ex schedule document. All changes must be approved by a Notified Body.
  • Page 2: Document Contents

    The following models are covered by this manual. Item number Search name Item Name Exigo Ex PA access panels 1023221511 EAPFX-1 Exigo Industrial Ex Access Panel, 1 button, Flowire 1023221516 EAPFX-6 Exigo industrial Ex Access Panel, 6 buttons, Flowire Turbine Ex intercom units...
  • Page 3: Related Documentation

    Flowire Installation & Configuration Manual A100K11471 Exigo User Manual A100K11194 Turbine Stations Configuration Manual A100K11523 Mounting Manual for EAPFX-1 EAPFX-6, TFIX-1, TFIX-2 , TFIX-3, TFIX-4 Connection Manual TAX-2b Ex-Approved plugbox and cable for Ex Headset A100K11525 AK5850HS A100K11526 Connection Manual TAX-3 EX-approved Handset w/PTT, unterminated...
  • Page 4 Ex Turbine Intercoms & Exigo Access Panels Access Panels EAPFX-1 EAPFX-6 Intercoms TFIX-1 TFIX-2 TFIX-3 TFIX-4 Audio Accessories TAX-2B TAX-3 EMMAX-1H AK5058HS** ** Headset AK5850HS is only certified for use in ATEX areas (Not IECEx) Page 4 Doc. no. A100K11499...
  • Page 5 Ex Turbine Intercoms & Exigo Access Panels Ex Product Interface The interface of the Ex Products consist of the elements in the following chapters. 2.2.1 Status LEDs Present on all Ex Products. Green Power LED The Power LED is lit to indicate that the access panel is powered up. The Power LED flashes to indicate that the device has no connection to the central equipment.
  • Page 6 Ex Turbine Intercoms & Exigo Access Panels 2.2.4 Model specific interfaces EAPFX-1 One right-aligned Function Button Available area for labelling the button EAPFX-6 Six right-aligned Function Buttons Available areas for labelling the button Page 6 Doc. no. A100K11499...
  • Page 7 Ex Turbine Intercoms & Exigo Access Panels TFIX-1 Dialing buttons 0-9 M-button C-button Four function buttons, three of which are pre-programmed: + for volume up - for volume down Audio button for changing between loud speaking and low speaking mode TFIX-2 Six right-aligned Function buttons...
  • Page 8 Ex Turbine Intercoms & Exigo Access Panels TFIX-3 Call button M-button C-button TFIX-4 Dialing buttons 0-9 M-button C-button Four function buttons, three of which are pre- programmed: + for volume up - for volume do Audio button for changing between loud speaking and low speaking mode Page 8...
  • Page 9 Ex Turbine Intercoms & Exigo Access Panels Accessories The following accessories are designed for use with any of the Ex Products. AK5850HS Headset with boom microphone, curled cord and plug Plugs into TAX-2B Headset AK5850HS is only certified for use in ATEX areas (Not IECEx) TAX-2B 10 m cable with Push-To-Talk button (PTT) and...
  • Page 10 Ex Turbine Intercoms & Exigo Access Panels TAX-3 Handset with Push-To-Talk button (PTT) Terminated on main board inside Ex Product EMMAX-1H Microphone with Push-To-Talk button Terminated on main board inside Ex Product Page 10 Doc. no. A100K11499...
  • Page 11: System Design Overview

    Ex Turbine Intercoms & Exigo Access Panels System design overview Connection to central equipment The Ex Products are connected to the central equipment rack using Ex certified 2-wire cable with shield. A Zenitel proprietary protocol, Flowire, is used to extend the Ethernet connection and support power distribution on the 2-wire cabling infrastructure.
  • Page 12 Ex Turbine Intercoms & Exigo Access Panels Ex Certified 2wire cable Central with screen Ethernet Flowire Converter, Equipment Rack FCDC2 (100 8080 210) Ex Access Panel Power Supply Safe Zone A Ex Certified 2wire cable Central with screen Ethernet Flowire Converter, Equipment Rack FCDC2 (100 8080 210) Power Supply...
  • Page 13 Ex Turbine Intercoms & Exigo Access Panels Block diagrams for electronics (HW) The Ex Products all use the same Printed Circuit Board Assemblies. These are: A100C08127 – Front Board A100C08511 – Main Board The front board implements the user interface. The main board implements the main functions.
  • Page 14: Electrical Parameters

    Ex Turbine Intercoms & Exigo Access Panels Electrical parameters The Ex Products are designed for the following input and output parameters. 3.3.1 Internal Microphone and Loudspeaker Microphone Input Loudspeaker Output Terminal J13 + - Terminal J9 8-9 4.5V 6.3V 44mA 660mA 0.5W 01.1W...
  • Page 15: Terminals And Connectors

    Ex Turbine Intercoms & Exigo Access Panels Terminals and connectors Terminal J8 and J10 Type Phoenix MK3DSH 3/ 2-5, 08-EX Hole diameter 1.3 mm Screw thread Tightening torque, min 0.5 Nm 0.6 Nm Tightening torque max Conductor cross section solid min. 0.2 mm²...
  • Page 16 Ex Turbine Intercoms & Exigo Access Panels Ex Protection Strategy The Ex panel shall comply with the following standards: IEC 60079-0: Explosive atmospheres - Equipment - General requirements IEC 60079-7: Explosive atmospheres - Equipment protection by increased safety "e" IEC 60079-11: Explosive atmospheres - Equipment protection by intrinsic safety "i" IEC 60079-18: Explosive atmospheres - Equipment protection by encapsulation "m"...
  • Page 17 Ex Turbine Intercoms & Exigo Access Panels 3.5.4 Marking Based on the requirements of zone 1, T4 and the chosen concept of protection, the Ex Product shall include the following marking: II 2(2)G Ex e ib mb (ib)IIC T4 Gb If the sign “X”...
  • Page 18 Ex Turbine Intercoms & Exigo Access Panels Compliance 3.5.5 IEC 60079-0:2011, IEC 60079-7:2006, IEC 60079-11:2011, IEC 60079- IECEx 18:2009 ATEX EN 60079-0:2012, EN 60079-7:2007, EN 60079-11:2012, EN 60079-18:2009 Immunity EN 60945, EN 61000-6-1, EN 61000-6-2, FCC-47 part 15B Emissions EN 60945, EN 61000-6-3, EN 61000-6-4, FCC-47 part 15B Page 18 Doc.
  • Page 19: Installation

    Ex Turbine Intercoms & Exigo Access Panels Installation General Improper installation and operation of the Ex access panel will result in the invalidation of the guarantee. The enclosure/housing must not be opened when the product is powered. The installation and connection of Ex units may only be carried out by qualified approved personnel.
  • Page 20 Ex Turbine Intercoms & Exigo Access Panels Do not use countersunk screws. Due to the cabinet material, use as low a tightening torque as possible Washers are recommended 4. Carry out Electrical connections (chapter 4.3) 5. Move the front part back to its original position and fasten the 12 screws. Do not use more than 2.5Nm torque when fastening the 12 screws in the front frame.
  • Page 21 Ex Turbine Intercoms & Exigo Access Panels 4.2.2 Prepare and mount the station Location Prepare for drilling Please make certain you have 4 Mounting holes in the On Wall Box are Ø6,4mm Distance 298 x 130 clearance of minimum 230mm to left for frame movement Holes to be drilled are depending mounting on wall or mounting column...
  • Page 22 Ex Turbine Intercoms & Exigo Access Panels Mounting plate or column Fix the station to mounting plate or column with four screws that fit the four screw holes in each corner of the on-wall box (6.4 mm diameter). Use M5 x 20 or 25 with Philips head DIN7985 or Torx.
  • Page 23: Electrical Connection

    Ex Turbine Intercoms & Exigo Access Panels Electrical connection All electrical connections are made on the main board inside the housing. See chapter 4.2 for instructions on opening and closing the housing Doc. no. A100K11499 Page 23...
  • Page 24 Ex Turbine Intercoms & Exigo Access Panels 4.3.1 Connection of audio accessories The blue connector is marked +, -, S, and numbers 1 to 9 (ref. Figure 2). These should be utilized as follows: Integrated Mic + Integrated Mic – Chassis ground Audio accessory speaker - Audio accessory speaker -...
  • Page 25 Ex Turbine Intercoms & Exigo Access Panels Connection of headset AK5850HS and cable with PTT TAX-2B Connection of handset TAX-3 Doc. no. A100K11499 Page 25...
  • Page 26 Ex Turbine Intercoms & Exigo Access Panels Connection of External loudspeaker on TFIX-4 Page 26 Doc. no. A100K11499...
  • Page 27 Ex Turbine Intercoms & Exigo Access Panels 4.3.2 Flowire connection Each Ex Product features two Flowire connectors. Power and signal redundancy can be achieved by utilizing both Flowire connectors in an A-B system configuration. See general guidelines for cabling in Flowire Installation and Configuration Manual, Doc.
  • Page 28 Ex Turbine Intercoms & Exigo Access Panels Connection of Flowire in a single system Page 28 Doc. no. A100K11499...
  • Page 29 Ex Turbine Intercoms & Exigo Access Panels Connection Flowire in a redundant A–B system Doc. no. A100K11499 Page 29...
  • Page 30 Ex Turbine Intercoms & Exigo Access Panels 4.3.3 Central connection The central rack must contain A server A Flowire Converter (FCDC2) A 24V Power Supply Unit (PSU) In order to connect several Ex Products to one central FCDC2, you also need a terminal block. Page 30 Doc.
  • Page 31 Ex Turbine Intercoms & Exigo Access Panels Industrial Ex products connected to a central server Industrial Ex products connected to two central servers in a redundant A-B system Only use 24VDC power supplies sold or recommended by Zenitel for Ex products. 4.3.4 Grounding To establish explosion-proof protection, it is vital that the grounding of the panel is...
  • Page 32 Ex Turbine Intercoms & Exigo Access Panels Only Ex certified cable entries made from plastic shall be used. The prescribed cable diameters and other guidelines for cable entries used shall be observed. The relevant mounting directives for the cable entries used shall be observed. When using cable entries with a degree of protection that differs from the IP protection of the Ex Product (see Technical Specifications), the limiting IP protection level shall be adhered to.
  • Page 33: Maintenance Service

    Ex Turbine Intercoms & Exigo Access Panels Maintenance Service General The valid national regulations for the servicing/maintenance of electrical apparatus for use in potentially explosive atmospheres shall be observed. Prior to opening the enclosure, it is necessary to ensure that the voltage supply has been isolated or to take suitable protective measures.
  • Page 34 Ex Turbine Intercoms & Exigo Access Panels Serviceable / replaceable parts Item number Item Name Item Description 1000150040 TAX-4 Cable gland kit (10x), for TFIX and EAPFX Button Protection Covers (10x), for 1023594100 EGA-1 TFIE/TFIX/EAPII/EAPFX 1008140250 TA-25 M6 screw kit for TFIE/TFIX and EAPII/EAPFX stations 2330040026 AK5850HS Ex-Approved Headset with plug **...
  • Page 35: Main Technical Specification

    Ex Turbine Intercoms & Exigo Access Panels Appendix Main Technical specification Physical Size (HxWxD): 345 x 188 x 101 mm Weight: 4’000 gram Acoustical Audio output : > 90 dB * Frequency response 150 – 20 000 Hz * Environmental Storage temperature -40°C to 70°C Operating temperature (T4)
  • Page 36 Ex Turbine Intercoms & Exigo Access Panels Dimension Drawings 6.2.1 TFIX-1, TFIX-2, TFIX-3, TFIX-3, TFIX-4, EAPFX-1, EAPFX-6 6.2.2 AK5058HS & TAX-2B Page 36 Doc. no. A100K11499...
  • Page 37 Ex Turbine Intercoms & Exigo Access Panels 6.2.3 TAX-3 6.2.4 EMMAX-1H Doc. no. A100K11499 Page 37...
  • Page 39 www.zenitel.com Zenitel Norway AS P.O. Box 4498 Nydalen NO-0403 OSLO Norway DOC NO. Zenitel and its subsidiaries assume no responsibility for any errors that may appear in this publication, or for damages arising from the information therein. STENTOFON - VINGTOR products are developed and marketed by Zenitel.

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