Related Manuals for Hydac RFX
Summary of Contents for Hydac RFX
- Page 1 Reducer of Fluid oXidation Installation and Maintenance Instructions English (translation of original instructions) Document No.: 3570845...
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Page 2: Trademarks
HYDAC FILTER SYSTEMS GMBH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the express written consent of HYDAC FILTER SYSTEMS GMBH. Contraventions are liable to compensation. Exclusion of Liability We made every endeavor to ensure the accuracy of the contents of this document. -
Page 3: Table Of Contents
Start up........................17 Normal function...................... 18 Maintenance and regular checkups..............20 Empty out ........................ 22 Decommissioning the RFX ..................23 Disposing of the RFX ..................... 23 Technical data ......................24 Customer Service....................25 HYDAC FILTER SYSTEMS GMBH Page 3 / 28 MoWa RFX 3570845 us 2010-08-20.doc... -
Page 4: Preface
HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany The editorial department looks forward to receiving your input. “Putting experience into practice” HYDAC FILTER SYSTEMS GMBH Page 4 / 28 MoWa RFX 3570845 us 2010-08-20.doc 2010-08-19... -
Page 5: Technical Support
Warranty We assume warranty in accordance with the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. Refer to these at www.hydac.com General terms and conditions. HYDAC FILTER SYSTEMS GMBH Page 5 / 28 MoWa RFX 3570845 us 2010-08-20.doc... -
Page 6: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH Page 6 / 28 MoWa RFX 3570845 us 2010-08-20.doc 2010-08-19... -
Page 7: Safety Information And Instructions
Unit made by the user or purchaser Improper monitoring of unit components that are subject to wear and tear improperly performed repair work HYDAC FILTER SYSTEMS GMBH Page 7 / 28 MoWa RFX 3570845 us 2010-08-20.doc 2010-08-19... -
Page 8: Explanation Of Symbols And Warnings, Etc
Improper use may result in hazard to life and limb. Examples of improper use: Improper connection of the Unit voltage and sensor cables. Operation with non-approved fluids. HYDAC FILTER SYSTEMS GMBH Page 8 / 28 MoWa RFX 3570845 us 2010-08-20.doc 2010-08-19... -
Page 9: Informal Safety Precautions
Electrical Hazards DANGER Electric shock Bodily injury leading to death ► Any work involving electrical equipment may only be done by a properly trained, certified electrician. HYDAC FILTER SYSTEMS GMBH Page 9 / 28 MoWa RFX 3570845 us 2010-08-20.doc 2010-08-19... -
Page 10: Training And Instruction Of Personnel
Individuals Activity Packing Transportation Commissioning Operation Troubleshooting/ locating the source of malfunction Troubleshooting, mechanical problem Troubleshooting, electrical problem Maintenance Repair work Shutdown / decommissioning HYDAC FILTER SYSTEMS GMBH Page 10 / 28 MoWa RFX 3570845 us 2010-08-20.doc 2010-08-19... -
Page 11: Storing The Rfx
Reducer of Fluid oXidation Storing the RFX Storing the RFX Make sure to store The RFX in a clean, dry place, in the original packing, if possible. Do not remove the packing until you are ready to install the unit. Storage conditions Storage temperature: -40°C ... -
Page 12: Description Of The Rfx
Description of the RFX The RFX is an abbreviation of REDucer of Fluid OXidation and is a hydraulic powered degassing and dewatering unit. The RFX demands only small space, has low power consumption and low weight. The RFX is made for permanent installations in mobile machines as well as in stationary systems, where the oil condition is of great concern. -
Page 13: Introduction
The RFX is used when the demands of oil conditon are high, when reliability and long life of the hydraulic system are important and/or the reduction of volume and weight for the hydraulic installation is wanted. -
Page 14: Function
Function Function The RFX works in 2–4 minutes long working cycles where every cycle has two phases. During the whole cycle the oil is under vacuum. This is shown by foaming that is more or less significant depending on the oil condition and air content. -
Page 15: Installation
Its during function than 25 drain adapter must be easy to reach. The RFX shall be put up vertically so that the angle in normal cases never exceeds 25 Maximum 3 mm thickness * Temperature: The RFX should be mounted so that the roof is kept cold but never below zero. - Page 16 Reducer of Fluid oXidation Installation Hydrostat Charge pump Normal connection of the RFX in forestry machines. HYDAC FILTER SYSTEMS GMBH Page 16 / 28 MoWa RFX 3570845 us 2010-08-20.doc 2010-08-19...
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Page 17: Start Up
Start up Hydraulic installation: To run the RFX a flow of 3 liter/min is needed. The RFX is in standard adapted to a supply pressure of 20-25 bar. 1. When supply pressure is connected it is of great importance that the RFXis supplied with the correct flow restrictor. -
Page 18: Normal Function
6. Let the unit work a few cycles and if necessary repeat #3. 7. The RFX will now proceed by itself. Let the unit work a few cycles and after that unscrew the M3 screw. The screw can be useful later so put the screw in its position in the main block. - Page 19 A-distance. 4. The A-distance is measured when the supply pressure for the RFX is off. When the RFX is off power the vacuum inside the glass tube will fetch oil from The reservoir until equalization is achieved.
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Page 20: Maintenance And Regular Checkups
* A high pressure >1 atmosphere inside the glass tube. A sign of this is a large A-distance, >100 mm. Try to make a new start up procedure for the RFX described on page 6. The next step is to check the vacuumpump. Put your finger on the drain adapter. When the piston rod moves downwards air should come out through the drain adapter. - Page 21 * Dismount THE RFX from its position, unscrew the hose connections without emptying out THE RFX. Put plugs in the connections. * Put THE RFX upside down and wipe all the dirt off the bottom block. Let the M3 screw be in its position.
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Page 22: Empty Out
The lower bottom temperature the better but never continuousely below zero degrees centigrade. Empty out The RFX is supplied with a empty out plug positioned on the main block (see page 2). * Oil change: - The oil reservoir is positioned lower than the RFX: Loosen the empty out plug until air is suctioned into the the RFX unit. -
Page 23: Decommissioning The Rfx
Disposing of the RFX Dispose of the packaging material as appropriate for your area. When decommissioning and/or disposing of the RFX, observe all local guidelines and regulations pertaining to occupational safety and environmental protection. This applies in particular to the oil contained in the unit, to components coated in oil and to electronic components. -
Page 24: Technical Data
4,5…6 dm3/min Capacity Treats 2 m³ oil a day Miscellaneous Air and water leaves the unit through the drain adapter.Oil type must be approved by the supplier. HYDAC FILTER SYSTEMS GMBH Page 24 / 28 MoWa RFX 3570845 us 2010-08-20.doc 2010-08-19... -
Page 25: Customer Service
HYDAC Service GmbH Rehgrabenstrasse 3 66125 Saarbrücken - Dudweiler Germany Telephone: ++49 (0) 6897 509 – 883 Fax: ++49 (0) 6897 509 – 324 E-mail: service@hydac.com HYDAC FILTER SYSTEMS GMBH Page 25 / 28 MoWa RFX 3570845 us 2010-08-20.doc 2010-08-19... - Page 28 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach / Saar 66273 Sulzbach / Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com...
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