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Summary of Contents for SCHUNK VERO-S WDM-5X
- Page 1 Translation of Original Operating Manual VERO-S Modular system for manual Workpiece direct clamping WDM-5X Assembly and Operating Manual Superior Clamping and Gripping 01.00|WDM 80 |de...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage – even excerpts – of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of Contents Table of Contents General About this Manual 1.1.1 Illustration of warning signs 1.1.2 Applicable documents Warranty Scope of Delivery Accessories Basic safety instructions Appropriate use Inappropriate use Structural changes Spare parts Ambient conditions and operating conditions Personnel qualification Personal protective equipment Note on safe operation Transport... - Page 4 Table of Contents Assembly Pre-assembly measures General Installation Notes Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 5.3.1 Standard clamping pins 5.3.2 Clamping pins without collar 5.3.3 Clamping pins with position balancing SPD-B, SPD-C Functional description WDM-5X basic module 6.1.1 WDM-5X-BM 80-75 and WDM-5X-BM 80-100 6.1.2...
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Page 5: General
General General About this Manual This manual contains important information for the safe, correct use of the product. The manual is an integral part of the product and must be kept accessible by personnel at all times. Personnel must have read and understood this manual before beginning any work. The observance of all safety notes in this manual is the precondition for all safe working. -
Page 6: Applicable Documents
• General terms and conditions * • Catalog data sheet for purchased product * The documents labeled with an asterisk (*) can be downloaded from schunk.com. Warranty The warranty is valid for: • 24 months from delivery date from the production facility or •... -
Page 7: Accessories
General • Assembly and Operating Manual (ID no. 1404624) • Accessory pack o WDM-5X_BM 80-75: 2 mounting screws M12 x 35 o WDM-5X_BM 80-100: 2 mounting screws M12 x 35 o WDM-5X_BM 80-125: 2 mounting screws M12 x 45 o WDM-5X_BM 80-150: 2 mounting screws M12 x 45 o WDM-5X_BM 80-175: 2 mounting screws M12 x 45 o WDM-5X_BDM 80-125: 2 mounting screws M12 x 45 o WDM-5X—BP 235-235-50: (without accessory kit) -
Page 8: Basic Safety Instructions
Modifications, changes or reworking, e.g. additional threads, holes, or safety devices due to conversions, could damage the product or impair its functionality or safety. • Structural changes should only be made with the written approval of SCHUNK. 01.00|WDM 80 |en... -
Page 9: Spare Parts
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. Ambient conditions and operating conditions Required ambient conditions and operating conditions... -
Page 10: Personal Protective Equipment
Basic safety instructions The following personnel qualifications are required for the various types of work on the product: Qualified electrician: Electricians have professional training, knowledge, and experience that equip them to work on electrical systems, recognize and avoid potential dangers, and they know the relevant standards and regulations. -
Page 11: Note On Safe Operation
Observe the care and maintenance instructions. These instructions are based on a normal working environment. If the product is to be operated in an environment with abrasive dusts or corrosive or aggressive fumes or fluids, prior approval must be obtained from SCHUNK. Safety during assembly and maintenance During assembly, connection, adjustment, start-up and testing, make sure that no accidental operation of the system by the fitter or other persons is possible. -
Page 12: Transport
Basic safety instructions Transport Handling during transport Incorrect handling during transport can make the product unsafe and risk serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •... -
Page 13: Fundamental Dangers
Basic safety instructions 2.12 Fundamental dangers General • Observe safety distances. • Never deactivate safety devices. • Before commissioning the product, take appropriate protective measures to secure the danger zone. • Disconnect power sources before installation, modification, maintenance, or calibration. Ensure that no residual energy remains in the system. •... -
Page 14: Protection Against Dangerous Movements
Basic safety instructions 2.12.3 Protection against dangerous movements Unexpected movements If the system still retains residual energy, serious injuries can be caused while working on the product. • Perform maintenance work, modifications, and attachments outside the danger zone defined by the movement range. •... - Page 15 Basic safety instructions WARNING Risk of injury due to falling device, pallet or workpiece if the clamping pin or the change interfaces on the workpiece direct clamping modules are loosened erroneously or as a result of negligence. • During operation, any loosening of the clamping pin as a result of negligence must be excluded using appropriate counter measures.
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Page 16: Technical Data
Technical data Technical data Installation position Operating temperature + 15°C – + 60°C Required level of cleanliness in accordance with IP 30 DIN EN 60529 Characterization WDM-5X-BM WDM-5X-BM WDM-5X-BM WDM-5X-BM 80-75 80-100 80-125 80-150 1398160 1398161 1398162 1398163 Height 75 mm 100 mm 125 mm 150 mm... -
Page 17: Screw Tightening Torques
Assembly Screw tightening torques Screw tightening torques for mounting the base module WDM-5X-80-BM 80 onto the machine table (screw quality 10.9) Screw size Tightening torques M (Nm) Assembly Pre-assembly measures CAUTION Risk of injury due to sharp edges and rough or slippery surfaces. •... -
Page 18: 5.2 General Installation Notes
Assembly CAUTION Risk of injury due to crushing. • Carefully install the workpiece direct clamping systems. • Ensure that limbs do not enter into the gaps between the adaptable workpiece direct clamping modules or the base module and machine. • Wear protective gloves. 5.2 General Installation Notes If several clamping pillars with VERO-S NSE plus clamping systems are mounted linked together, make sure that the interface position deviation does not exceed ±... -
Page 19: Standard Clamping Pins
• This is why only screws of strength class 12.9 may be used. • Only original SCHUNK clamping pins may be used. • If the clamping pins are to be used in customer-owned devices, the customer must provide sufficiently dimensioned threaded holes or a sufficiently thick mounting material. - Page 20 Assembly Tolerances and installation conditions Type SPA 40 RF 0471151 > 12 > 17 > 15 > 20 > 12 SPB 40 RF 0471152 > 12 > 17 > 15 > 20 > 12 SPC 40 RF 0471153 > 12 >...
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Page 21: Clamping Pins Without Collar
Assembly 5.3.2 Clamping pins without collar The clamping pins without collar only require a slim fitting bore Ø 12 H7 or Ø 16 H7 in the installation space. For the SPC-OB design, no fit seating is required. Customer-specific pallet or device Clamping pin installation SPA 40-OB Due to the shortened thread reach, reduced machining forces are intended for these clamping pins. -
Page 22: Clamping Pins With Position Balancing Spd-B, Spd-C
Assembly 5.3.3 Clamping pins with position balancing SPD-B, SPD-C The clamping pins have a movable clamping element which can be used to compensate for flexible bore hole fluctuations. The clamping pin SPA-X performs the function of a sword bolt and allows a position balancing in the longitudinal direction of ±... -
Page 23: Functional Description
Functional description Functional description The clamping systems of the modular system WDM-5X can be combined with individual clamping pillars using change interfaces similar to a quick-change pallet system, and can be joined using the manual connecting devices of the system components. This enables a clamping device setup for 5-sided machining of a workpiece to be joined on several clamping pillars. -
Page 24: Wdm-5X-Bm 80-125, Wdm-5X-Bm 80-150, Wdm-5X-Bm 80-175
Functional description 6.1.2 WDM-5X-BM 80-125, WDM-5X-BM 80-150, WDM-5X-BM 80-175 These modules can be assembled on 50/100/M12-M16 grids, as well as on T-slot tables. The large base feet support flexible assembly. ID number Anti-twist Weight protection 1398162 Ø168 6x12H7 6.65 1398163 Ø168 6x12H7 7.60... -
Page 25: Wdm-5X Basic Heigh Extension
Functional description WDM-5X Basic heigh extension Basic mounting points or basic height extensions provide a stable substructure for assembly of the basic module. They can be mounted onto all machine tables, even those with large hole patterns, without the use of clamping blanks. ID number Weight 1398172... -
Page 26: Wdm-5X Add-On Module
Functional description WDM-5X Add-on module 6.3.1 WDM-5X-SM 80-75 This module is used to raise the height of the basic module. This makes it easy to clamp hard-to-reach workpieces in different heights. ID number Anti-twist Weight protection 1398181 SBA 16 2.85 1398182 SBA 16 3.65... -
Page 27: Wdm-5X-Sdm 80-125 (Double Clamping Module)
Functional description 6.3.2 WDM-5X-SDM 80-125 (double clamping module) This add-on module can be used as a connection for various 5X elements. It is available as a basic module for assembly on machine tables/grid plates. ID number Anti-twist Weight protection 1398181 2x SBA 16 01.00|WDM 80 |de... -
Page 28: Wdm-5X Reduction Adapter
Functional description WDM-5X Reduction adapter 6.4.1 Reduction adapter SBA-VL The reduction adapters implement optimum workpiece accessibility at the machining area. This makes it possible to clamp small bearing surfaces. The soft versions enable machining for any application. The adapters can be positioned using fitting screws or centering collars. -
Page 29: Height-Adjustable Adapter Sba-He
Functional description 6.4.2 Height-adjustable adapter SBA-HE This adapter compensates for different heights during workpiece clamping. Only one adapter is required to enable heights between 50 mm and 75 mm. ID number Indexing Weight 1398307 SBA M20 1.45 01.00|WDM 80 |de... -
Page 30: Plane Grip Adapter Sba-Vlk
Functional description 6.4.3 Plane grip adapter SBA-VLK The plane grip adapter with star-shaped gripping surface supports milling of small components from all directions. Mounting is performed using an M10 mounting thread via the clamping pin. ID number Anti-twist Weight protection 1398308 80/20 10h7... -
Page 31: Operation
Operation Operation WARNING Risk of injury due to losing pallets or workpieces during turning application. • The danger zone must be surrounded by a protective enclosure during operation. • Do not use the clamping systems on lathes. • The clamping systems are only permitted for stationary applications with low turning and rotational motions of the clamping structure. -
Page 32: Maintenance And Care
Maintenance and care Maintenance and care The clamping systems for workpiece direct clamping VERO-S WDM-5X are designed for low- maintenance operation, meaning it is only necessary to open and disassemble the clamping systems and clamping modules under exceptional circumstances. If it is necessary to disassemble the quick-change pallet system, this may only be performed by trained specialist personnel. -
Page 33: Troubleshooting
SCHUNK spare parts (see chapter 8) A component is broken (e.g. due to Replace the module or send it to SCHUNK for overloading) repair Excess tensile load on clamping pins Reduce support weight... -
Page 34: Parts Lists
Parts lists Parts lists 10.1 Basic modules WDM-5X-BM 80-75 (ID no. 1398160) Item Characterization Quantity Base body Right chuck jaw Left chuck jaw Compensation part Spindle Needle roller Set-screw Screw, DIN EN 4762 WDM-5X-BM 80-100 (ID no. 1398161) Item Characterization Quantity Base body Right chuck jaw... - Page 35 Parts lists WDM-5X-BM 80-150 (ID no. 1398163) Item Characterization Quantity Base body Right chuck jaw Left chuck jaw Compensation part Spindle Needle roller Set-screw Screw, DIN EN 4762 WDM-5X-BM 80-175 (ID no. 1398164) Item Characterization Quantity Base body Right chuck jaw Left chuck jaw Compensation part Spindle...
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Page 36: Height Extension For Basic Module
Parts lists 10.2 Height extension for basic module WDM-5X-BP 235-235-50 (ID no. 1398172) Item Characterization Quantity Base body WDM-5X-BP 270-250-36 (ID no. 1398173) Item Characterization Quantity Base body 10.3 Add-on modules WDM-5X-SM 80-75 (ID no. 1398181) Item Characterization Quantity Base body Right chuck jaw Left chuck jaw Compensation part... -
Page 37: Reduction Adapter
Parts lists WDM-5X-SM 80-125 (ID no. 1398183) Item Characterization Quantity Base body Right chuck jaw Left chuck jaw Compensation part Spindle Needle roller Set-screw Screw, DIN EN 4762 Clamping pin SBA WDM-5X-SDM 80-125 (ID no. 1398184) Item Characterization Quantity Base body Right chuck jaw Left chuck jaw Compensation part... - Page 38 Parts lists SBA-VL 50-M12 (ID no. 1398230) Item Characterization Quantity Base body Screw, DIN EN 4762 Clamping pin SBA SBA-HE 50-75 (ID no. 1398307) Item Characterization Quantity Base body Thread clamp, right Thread clamp, left Compensation spindle Screw, DIN EN 4762 Screw, DIN EN 4762 SBA-VLK 75-M10 (ID no.
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Page 39: Assembly Drawings
Assembly drawings Assembly drawings Basic module type A Basic module type B 01.00|WDM 80 |de... - Page 40 Assembly drawings Double clamping module 01.00|WDM 80 |de...
- Page 41 Assembly drawings Add-on module 01.00|WDM 80 |de...
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