Related Manuals for SCHUNK TANDEM KSH plus
Summary of Contents for SCHUNK TANDEM KSH plus
- Page 1 Translation of the original operating manual TANDEM Clamping Force Block KSH plus, KSH-LH plus, KSH-F plus Assembly and Operating Manual Superior Clamping and Gripping...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of contents Table of contents 1 General ........................5 1.1 About this manual ....................5 1.1.1 Presentation of Warning Labels ..............5 1.1.2 Applicable documents ................... 6 1.1.3 Sizes ....................... 6 1.2 Warranty ........................6 1.3 Scope of Delivery ...................... 6 2 Basic safety notes .................... - Page 4 Table of contents 8.2 Assembling the piston seal ..................30 8.3 Testing the leakage and tightness of the hydraulic system ........31 9 Sealing kits, accessory packs and parts lists ............. 33 9.1 Sealing kit lists ......................33 9.2 Accessory packs ...................... 35 9.3 Part lists ........................
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Page 5: General
General General About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Applicable Documents
Applicable documents • General terms of business * • Catalog data sheet of the purchased product * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.3 Sizes This operating manual applies to the following sizes: •... -
Page 7: Basic Safety Notes
By conversions, changes, and reworking, e.g. additional threads, holes, or safety devices can impair the functioning or safety of the product or damage it. • Structural changes should only be made with the written approval of SCHUNK. 05.00|0489065 KSH plus, KSH-LH plus, KSH-F plus |en... -
Page 8: Spare Parts
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. Use of special chuck jaws Requirements of the chuck jaws When using special chuck jaws, please observe the following rules: •... -
Page 9: Personnel Qualification
Basic safety notes Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. • All work may only be performed by qualified personnel. •... -
Page 10: Notes On Safe Operation
Basic safety notes • Wear heat-resistant protective gloves when handling hot surfaces. • Wear protective gloves and safety goggles when handling hazardous substances. • Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product's safety... -
Page 11: Malfunctions
Basic safety notes • Stand clear of suspended loads. 2.11 Malfunctions Behavior in case of malfunctions • Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunction. •... -
Page 12: Protection During Handling And Assembly
Basic safety notes 2.13.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. • Have all work carried out by appropriately qualified personnel. •... -
Page 13: Protection Against Dangerous Movements
Basic safety notes 2.13.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while working with the product. • Switch off the energy supply, ensure that no residual energy remains and secure against inadvertent reactivation. •... - Page 14 Basic safety notes WARNING Risk of injury from workpiece loss if compressed air or oil pressure fails or is reduced and from improper controlling (operator error)! • Use pressure maintenance valves. • Safeguards in user program. WARNING Risk of injury from clamping block or chuck jaws falling during transport, installation or removal! •...
- Page 15 Basic safety notes CAUTION Risk of burns due to workpieces with high temperatures. • Wear protective gloves when removing the workpieces. • Automatic loading is preferred. 05.00|0489065 KSH plus, KSH-LH plus, KSH-F plus |en...
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Page 16: Technical Data
Technical Data Technical Data Installation position Operating temperature +5°C to +60°C Noise emission [dB(A)] ≤ 70 Actuation Hydraulic oil Requirement for the pressure filtered (10 μm), viscosity 46 mm/s at 40°C in line with ISO medium Volumetric flow max. 2 l/min Towing oil loss max. - Page 17 Technical Data KSH plus, KSH-LH plus, KSH-F plus Dimension 55.7 74.2 77.7 87.2 103.2 33.3 13.5 45 (off- center) 15.5 Ø Q 10f7 10f7 12f7 14f7 Ø R 05.00|0489065 KSH plus, KSH-LH plus, KSH-F plus |en...
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Page 18: Tightening Torques For Screws
Tightening torques for screws Tightening torques for screws Tightening torques to mount the clamping system on the machine table (screw quality 10.9) Screw size M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Admissible torque 120 160 200 290 400 500 (Nm) Tightening torques to mount top jaws on the TANDEM clamping block (screw quality 12.9) -
Page 19: Assembly
Assembly Assembly The numbers shown for individual components refer to the assembly illustrations or clamping block connections and to the "Drawings" chapter. ( 10, Page 46) WARNING Risk of injury due to accidental actuation of the clamping force block during assembly and connection. •... -
Page 20: Connecting The Clamping Block
Assembly NOTE • For vertical installation, the opening of the coolant drain (item 13) must always face downwards • Surface "X" is parallel to the guideway of the base jaws (item 2) so the clamping block can be aligned on the machine table. Assembly with clamping sleeves: Mount the clamping block on the machine table together with clamping sleeves (item 27) and screws (item 19). - Page 21 Assembly Connecting the clamping block The clamping force block has four hydraulic connections: I, II, III, Two connections for OPEN (I and III) and two connections for CLOSE (II and IV). Which of the two hydraulic connections has to be opened for actuation depends on the specific application: •...
- Page 22 Assembly Hose-free direct connection If the clamping system is connected via hose-free direct connections in the machine table, the base side openings in the cover (item 5) must be sealed. Do not open the front connections (I, II) on the clamping system, alternatively seal them airtight with locking screws for hydraulics (G⅛").
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Page 23: Hydraulic Circuit Diagram
Assembly Sealing is carried out in each case via an O-ring, which is inserted in an O-ring seat in the table top. • The dimensions for the production of the axial-sealing O-ring seat are: Ø 9 + 0.1 x 1.1 + 0.05 The recommended O-rings for sealing the supply lines Ø... -
Page 24: Control Of Proper Function
• If the clamping system is involved in a collision, it must be tested to see if it is still functioning properly before using it again. Only use original SCHUNK spare parts when replacing damaged parts. • Visually inspect the clamping block at least once per shift for visible damage and defects. -
Page 25: Troubleshooting
(e.g. due to overload) damaged parts ( 8.1, Page 26) or send to SCHUNK for repair The clamping block does not make a complete stroke Possible cause Remedial measures Chips or dirt between the covering strip... -
Page 26: Maintenance And Care
LINOMAX 200. Reassemble everything and relubricate the two front or two side lubricating nipples with LINOMAX 200. (Product information for LINOMAX 200 can be requested from SCHUNK CAUTION Allergic reactions due to grease in contact with skin! Wear gloves. - Page 27 The base jaws (items 2, 31), chuck piston (item 3) and housing (item 1) are precisely coordinated. These parts cannot be replaced individually. To replace these parts, ship the whole clamping block with a repair order to SCHUNK. When replacing wearing parts (e.g. seals - ( 9.1, Page...
- Page 28 14 Clean all the parts thoroughly and check for damage and wear. Replace damaged and worn parts with original SCHUNK spare parts. 15 Grease the new seal (item 15) with Renolit HLT 2 or an equivalent grease.
- Page 29 Maintenance and care 20 When pressing in the cylinder piston (item 4), the seal (item 12) must sit snugly in the cylinder and must not be damaged during assembly. 21 Lubricate the new seals (items 17, 22, 41) with Renolit HLT 2 or an equivalent grease.
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Page 30: Assembling The Piston Seal
To assemble the seal (item 12), a multi-part assembly tool is required. If no assembly tool is available, repair work on the TANDEM clamping block should be carried out by SCHUNK. 1. Assembly • Disassemble the two-part seal (item 12) and grease with Renolit HLT 2 or an equivalent grease. -
Page 31: Testing The Leakage And Tightness Of The Hydraulic System
Maintenance and care A cone sleeve Material: steel Piston +0.15 +0.3 plus Ø 22.5 36.5 51.5 59.5 121.5 11.5 B expansion sleeve Material: POM, Nylon® or similar Piston plus Ø 20.37 16.37 12.37 3 x 120° 34.64 30.64 26.64 3 x 120° 48.94 44.94 40.94... - Page 32 Maintenance and care Connect the components for the leakage and tightness test on the clamping system in the following order: 1 Adjust the hydraulic unit with pressure gauge and shut-off valve to minimum pressure. 2 Connect the hydraulic screw fittings to the frontal OPEN and CLOSED connections.
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Page 33: Sealing Kits, Accessory Packs And Parts Lists
Sealing kits, accessory packs and parts lists Sealing kits, accessory packs and parts lists When ordering spare parts, the type , size and, if possible, the serial number of the clamping block must always be stated to avoid delivery mistakes. Seals, sealing elements, screw connections, springs, bearings, screws, wiper bars and parts that come into contact with the workpiece are not covered by the warranty. - Page 34 Sealing kits, accessory packs and parts lists Item Designation Quantity O-ring Turcon Glyd Ring Flat seal O-ring Locking screw DIN908 with copper sealing ring KSH plus 160, KSH-LH plus 160, KSH-F plus 160 (ID 0405339) Item Designation Quantity Turcon Glyd Ring Sealing ring O-ring O-ring...
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Page 35: Accessory Packs
Sealing kits, accessory packs and parts lists Accessory packs KSH plus 64, KSH-LH plus 64, KSH-F plus 64(ID 8507916) Item Designation Quantity Plug Fitting screw O-ring Screw Clamping sleeve Screw O-ring O-ring Locking screw DIN908 with copper sealing ring KSH plus 100, KSH-LH plus 100, KSH-F plus 100(ID 8507915) Item Designation Quantity... -
Page 36: Part Lists
Sealing kits, accessory packs and parts lists Item Designation Quantity Plug Fitting screw O-ring Screw Clamping sleeve Screw O-ring Locking screw DIN908 with copper sealing ring KSH plus 250, KSH-LH plus 250, KSH-F plus 250(ID 8507918) Item Designation Quantity Plug Fitting screw O-ring Screw... - Page 37 Sealing kits, accessory packs and parts lists Item Designation Quantity Funnel lubrication nipple Locking screw 12** Turcon Glyd Ring Sound absorber Screw 15** Sealing ring Screw 17** O-ring 18*** O-ring 19*** Screw 20** Turcon Glyd Ring Countersunk screw 22** Flat seal Set-screw Countersunk screw 27***...
- Page 38 Sealing kits, accessory packs and parts lists Screw 17** O-ring 18*** O-ring 19*** Screw 20** Turcon Glyd Ring Countersunk screw 22** Flat seal Set-screw Countersunk screw 27*** Clamping sleeve Socket pin Screw Base jaw Screw Guide strip Locking screw DIN908 with copper sealing ring KSH plus 100(ID 0405230) , KSH-LH plus 100(ID 0405250) Item Designation...
- Page 39 Sealing kits, accessory packs and parts lists 18*** O-ring 19*** Screw 20** Turcon Glyd Ring Countersunk screw 22** Flat seal Set-screw Set-screw Countersunk screw O-ring 27*** Clamping sleeve Locking screw DIN908 with copper sealing ring KSH-F plus 100(ID 0405240) Item Designation Quantity Body...
- Page 40 Sealing kits, accessory packs and parts lists Item Designation Quantity Set-screw Set-screw Countersunk screw O-ring 27*** Clamping sleeve Spherical washer Socket pin Screw Base jaw Screw Locking screw DIN908 with copper sealing ring KSH plus 140(ID 1330214), KSH-LH plus 140(ID 1330216) Item Designation Quantity...
- Page 41 Sealing kits, accessory packs and parts lists Item Designation Quantity 22** Flat seal Set-screw Countersunk screw 27*** Clamping sleeve KSH-F plus 140(ID 1330218) Item Designation Quantity Body Base jaw Piston Cylinder piston Cover Guide strip Covering strip 8*** Plug 9*** Fitting screw Funnel lubrication nipple Locking screw...
- Page 42 Sealing kits, accessory packs and parts lists Item Designation Quantity Screw Base jaw Screw Locking screw DIN908 with copper sealing ring 05.00|0489065 KSH plus, KSH-LH plus, KSH-F plus |en...
- Page 43 Sealing kits, accessory packs and parts lists KSH plus 160(ID 0405330), KSH-LH plus 160(ID 0405350) Item Designation Quantity Body Base jaw Piston Cylinder piston Cover Guide strip Covering strip 8*** Plug 9*** Fitting screw Funnel lubrication nipple Locking screw 12** Turcon Glyd Ring Sound absorber Screw...
- Page 44 Sealing kits, accessory packs and parts lists Item Designation Quantity Piston Cylinder piston Cover Guide strip Covering strip 8*** Plug 9*** Fitting screw Funnel lubrication nipple Locking screw 12** Turcon Glyd Ring Sound absorber Screw 15** Sealing ring Screw 17** O-ring 18*** O-ring...
- Page 45 Sealing kits, accessory packs and parts lists KSH-LH plus 250(ID 0405550) Item Designation Quantity Body Base jaw Piston Cylinder piston Cover Guide strip Covering strip 8*** Plug 9*** Fitting screw Funnel lubrication nipple Locking screw 12** Turcon Glyd Ring Sound absorber Screw 15** Sealing ring...
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Page 46: Assembly Drawings
Assembly drawings Assembly drawings 10.1 KSH plus, KSH-LH plus for size 100 for sizes 140/160/250 Centering with clamping sleeves **** Centering with fitting screws 05.00|0489065 KSH plus, KSH-LH plus, KSH-F plus |en... -
Page 47: Ksh-F Plus
Assembly drawings 10.2 KSH-F plus for size 100 for sizes 140/160 Centering with clamping sleeves D Centering with fitting screws 05.00|0489065 KSH plus, KSH-LH plus, KSH-F plus |en... -
Page 48: Translation Of The Original Declaration Of Incorporation
Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ H.-D. SCHUNK GmbH & Co. Spanntechnik KG Distributor Lothringer Str. 23 D-88512 Mengen We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the directive 2006/42/EC of the European Parliament and of the Council on machinery. - Page 49 Translation of the original declaration of incorporation 05.00|0489065 KSH plus, KSH-LH plus, KSH-F plus |en...
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