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Summary of Contents for SCHUNK VERO-S WDM-5X Series
- Page 1 Translation of Original Operating Manual VERO-S modular system for manual workpiece direct clamping WDM-5X Assembly and Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1504808 Version: 01.00 | 11/02/2022 | en...
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Page 3: Table Of Contents
Table of Contents Table of Contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Applicable documents ................ 5 Warranty ...................... 6 Scope of delivery .................... 6 1.3.1 Accessories .................... 7 Basic safety notes .................... 8 Intended use...................... 8 Not intended use .................... - Page 4 Table of Contents 6.3.1 WDM-5X-SM 80-75................. 28 6.3.2 WDM-5X-SDM 80-125 (double clamping module) ......... 29 WDM-5X Reduction adapter ................ 30 6.4.1 Reduction adapter SBA-VL.............. 30 6.4.2 Height-adjustable adapter SBA-HE ............ 31 6.4.3 Plane grip adapter SBA-VLK .............. 32 6.4.4 Collet chuck adapter SBA-SEZ.............. 32 Operation ....................... 33 Maintenance and care .................... 34 Trouble shooting..................... 35 10 Parts lists ........................ 36...
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Page 5: General
• General terms of business * • Catalog data sheet of the purchased product * The documents labeled with an asterisk (*) can be downloaded from schunk.com. 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct clamping | en | 1504808... -
Page 6: Warranty
General 1.2 Warranty The warranty is valid for: • 24 months from delivery date from the production facility or • 500,000 cycles* for VERO-S clamping systems WDM -5X for use as intended under the following conditions: – Observance of the applicable documents –... -
Page 7: Accessories
General • Accessory kit – WDM-5X_BM 80-75: 2 mounting screws M12x35 – WDM-5X_BM 50-100: 2 mounting screws M12x35 – WDM-5X_BM 80-125: 2 mounting screws M12x45 – WDM-5X_BM 80-150: 2 mounting screws M12x45 – WDM-5X_BM 80-175: 2 mounting screws M12x35 – WDM-5X_BDM 80-125: 2 mounting screws M12x35 –... -
Page 8: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct clamping | en | 1504808... -
Page 9: Environmental And Operating Conditions
Basic safety notes 2.5 Environmental and operating conditions Required ambient conditions and operating conditions Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. •... -
Page 10: Personal Protective Equipment
If the product is to be operated in an environment with abrasive dusts or corrosive or aggressive fumes or fluids, prior approval must be obtained from SCHUNK. Safety during assembly and servicing During assembly, connection, adjustment, commissioning and testing, make sure that no accidental operation of the system by the fitter or other persons is possible. -
Page 11: Holding Force And Screw Strength
On this basis fastening screws of the property class 12.9 are to be used only. Only original SCHUNK Clamping-Pins are to be used. When the clamping pin is used in the customer’s own assembly device, the customer is to provide for a sufficiently dimensioned tap and satisfactory strength of the fastening material. -
Page 12: Disposal
Basic safety notes 2.11 Disposal Handling of disposal The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 2.12 Fundamental dangers General •... -
Page 13: Protection During Commissioning And Operation
Basic safety notes 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 2.12.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while... -
Page 14: Notes On Particular Risks
Basic safety notes 2.12.4 Notes on particular risks WARNING Risk of injury due to falling parts when setting up, fitting and transporting workpiece/workpiece exchange modules. Parts that have not been properly secured can come loose and fall off. Use suitable lifting equipment and means of transport. •... -
Page 15: Technical Data
Technical data 3 Technical data Installation position Operating temperature +15°C – +60°C Required level of cleanliness IP 30 in accordance with DIN EN 60529 Designation WDM-5X-BM WDM-5X-BM WDM-5X-BM WDM-5X-BM 80-75 80-100 80-125 80-150 1398160 1398161 1398162 1398163 Height 75 mm 100 mm 125 mm 150 mm... -
Page 16: Screw Tightening Torques
Screw tightening torques 4 Screw tightening torques Screw tightening torques to mount the base module WDP-5X-BM 99-60 or the raster module WDP-5X-BMR 99-60 on the machine table (screw quality 10.9) Screw size Maximum admissible torques M (Nm) 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct clamping | en | 1504808... -
Page 17: Assembly
Assembly 5 Assembly 5.1 Pre-assembly measures CAUTION Danger of injury due to sharp edges and rough or slippery surfaces Wear personal protective equipment, particularly protective • gloves. Check that the delivery is complete and that there is no transport damage. Assembly, dismantling and modification work on the workpiece direct clamping module may only be carried out by specialist personnel. -
Page 18: General Assembly Notes
This is why only screws of strength class 12.9 may be used. • Only original SCHUNK clamping pins may be used. • If the clamping pins are to be used in customer-owned devices, •... -
Page 19: Standard Clamping Pins
Assembly 5.3.1 Standard clamping pins The clamping pins can be attached to the workpiece or pallet in two different ways; the mounting variants are however numbered in the preferred order. Screw DIN EN ISO 4762/12.9 Customer-specific pallet or device Screw DIN EN ISO 4762/ Clamping pin installation Tolerances and installation conditions Type... - Page 20 Assembly Usage/arrangement of the different types of clamping pins (Workpiece: pallet with 6 clamping areas) ± 0.015 for type C ± 0.015 for type B Type B clamping pin for positioning in one direction Type A clamping pin with positioning accuracy Type C clamping pin with centering clearance of 0.1 mm Tightening torques for mounting VERO-S clamping pins type SPA / SPB / SPC...
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Page 21: Clamping Pin Without Collar Spa 40-Ob, Spb 40-Ob
Assembly 5.3.1.1 Clamping pin without collar SPA 40-OB, SPB 40-OB The clamping pins without collar only require a slim fitting bore Ø 10 H7 in the installation space. For the SPC 40-OB design, fit seating is not required. Customer-specific pallet or dev Clamping pin installation SPA 40-OB These clamping pins are designed for reduced machining forces due to their shortened thread length. - Page 22 Assembly 5.3.2 Clamping pin without collar SPA 40-OB, SPB 40-OB The clamping pins without collar only require a slim fitting bore Ø 12 H7 or Ø 16 H7 in the installation space. For the SPC 40-OB design, fit seating is not required. Customer-specific pallet or de Clamping pin installation SPA 40-OB These clamping pins are designed for reduced machining forces due to...
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Page 23: Clamping Pins With Position Balancing Spd-B, Spd-C
Assembly 5.3.3 Clamping pins with position balancing SPD-B, SPD-C The clamping pins have a movable clamping element, which can be used to compensate for flexible bore hole fluctuations. Clamping pin SPA-X performs the function of a sword bolt and allows a position balancing in the longitudinal direction of ±1 mm. -
Page 24: Functional Description
Functional description 6 Functional description The clamping systems of the modular system WDM-5X can be combined with individual clamping pillars using change interfaces similar to a quick-change pallet system, and can be joined using the manual connecting devices of the system components. This enables a clamping device setup for 5-sided machining of a workpiece to be joined together on several clamping pillars. -
Page 25: Wdm-5X-Bm 80-125, Wdm-5X-Bm 80-150, Wdm-5X-Bm 80-175
Functional description ID number B1 H1 H2 D1 Torque Weight 1398160 Ø 98 17 75 80 - 6x12H7 3.55 1398161 Ø 98 17 100 80 - 6x12H7 4.45 6.1.2 WDM-5X-BM 80-125, WDM-5X-BM 80-150, WDM-5X-BM 80-175 These modules can be assembled on 50 / 100 / M12-M16 grids, as well as on T-slot tables. -
Page 26: Wdm-5X-Bdm 80-125
Functional description 6.1.3 WDM-5X-BDM 80-125 This module with double clamping has two clamping areas for mounting a size 40 clamping pin from above and from below. ID number B1 H1 H2 D1 Torque Weight 1398171 Ø 98 17 125 80 - 6x12H7 5.00 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct... -
Page 27: Wdm-5X Basic Height Extension
Functional description 6.2 WDM-5X Basic height extension Basic mounting points or basic height extensions provide a stable substructure for the assembly of the basic module. They can be mounted onto all machine tables, even those with large hole patterns, without the use of clamping blanks. ID number Weight 1398172... -
Page 28: Wdm-5X Add-On Module
Functional description 6.3 WDM-5X Add-on module 6.3.1 WDM-5X-SM 80-75 This module is used to raise the height of the basic module. This makes it easier to clamp hard-to-reach workpieces in different heights. ID number Torque Weight 1398181 SBA 16 2.85 1398182 SBA 16 3.65... -
Page 29: Wdm-5X-Sdm 80-125 (Double Clamping Module)
Functional description 6.3.2 WDM-5X-SDM 80-125 (double clamping module) This add-on module can be used as a connection for various 5X elements. It also serves as a basic module for assembly on machine tables/grid plates. ID number Torque Weight 1398181 2 x SBA 16 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct clamping | en | 1504808... -
Page 30: Wdm-5X Reduction Adapter
Functional description 6.4 WDM-5X Reduction adapter 6.4.1 Reduction adapter SBA-VL The reduction adapters implement optimum workpiece accessibility at the machining area. This makes it possible to clamp small bearing surfaces. The soft versions enable machining for any application. The adapters can be positioned using fitting screws or centering collars. ID number H1 D1 Version... -
Page 31: Height-Adjustable Adapter Sba-He
Functional description 6.4.2 Height-adjustable adapter SBA-HE This adapter compensates for different heights during workpiece clamping. Only one adapter is required to enable heights between 50 mm and 75 mm. ID number Indexing Weight 1398307 SBA M20 1.45 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct clamping | en | 1504808... -
Page 32: Plane Grip Adapter Sba-Vlk
Functional description 6.4.3 Plane grip adapter SBA-VLK The plane grip adapter with star-shaped gripping surface supports milling of small components from all directions. Mounting is performed using an M10 mounting thread via the clamping pin. ID number H1 H2 D1 Torque Weight 1398308... -
Page 33: Operation
Operation 7 Operation WARNING Risk of injury due to loss of pallets or workpieces in the case of incorrect actuation and by means of turning application. The danger zone must be surrounded by a protective enclosure • during operation. Do not use the clamping systems on lathes. •... -
Page 34: Maintenance And Care
Damaged and worn parts must be replaced. • Grease the sliding surfaces of all the other movable components with Renolit HLT 2. Replace damaged parts with original SCHUNK spare parts only. A functional check must be conducted before commissioning. General operating conditions •... -
Page 35: Trouble Shooting
SCHUNK spare parts (} 8 [/ 34]) A component is broken (e.g. due to Replace the module or send it to SCHUNK for overloading) repair Excess tensile load on clamping pins Reduce support weight Lock the clamping pin... -
Page 36: Parts Lists
Parts lists 10 Parts lists 10.1 Basic modules WDM-5X-BM 80-75 (ID 1398160) Item Designation Quantity Base body Right chuck jaw Left chuck jaw Compensation part Spindle Needle roller Set-screw Screw DIN EN 4762 WDM-5X-BM 80-100 (ID 1398161) Item Designation Quantity Base body Right chuck jaw Left chuck jaw... -
Page 37: Basic Height Extension
Parts lists WDM-5X-BM 80-150 (ID 1398163) Item Designation Quantity Base body Right chuck jaw Left chuck jaw Compensation part Spindle Needle roller Set-screw Screw DIN EN 4762 WDM-5X-BM 80-175 (ID 1398164) Item Designation Quantity Base body Right chuck jaw Left chuck jaw Compensation part Spindle Needle roller... -
Page 38: Add-On Modules
Parts lists 10.3 Add-on modules WDM-5X-SM 80-75 (ID 1398181) Item Designation Quantity Base body Right chuck jaw Left chuck jaw Compensation part Spindle Needle roller Set-screw Screw DIN EN 4762 Clamping pin SBA WDM-5X-SM 80-100 (ID 1398182) Item Designation Quantity Base body Right chuck jaw Left chuck jaw... -
Page 39: Reduction Adapter
Parts lists WDM-5X-SDM 80-125 (ID 1398184) Item Designation Quantity Base body Right chuck jaw Left chuck jaw Compensation part Spindle Needle roller Set-screw 10.4 Reduction adapter SBA-VL-P 50-M16 (ID 1398227) Item Designation Quantity Base body SBA-VL-PA 50-M16 (ID 1398228) Item Designation Quantity Base body... - Page 40 Parts lists SBA-VLK 75-M10 (ID 1398308) Item Designation Quantity Base body SBA-SEZ ER50-100 (ID 1398309) Item Designation Quantity Base body Clamping pin SBA M20 Set-screw Set-screw Special screw Cap nut 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct clamping | en | 1504808...
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Page 41: Assembly Drawings
Assembly Drawings 11 Assembly Drawings Basic module type A Basic module type B 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct clamping | en | 1504808... - Page 42 Assembly Drawings Double clamping module 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct clamping | en | 1504808...
- Page 43 Assembly Drawings Add-on module 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct clamping | en | 1504808...
- Page 44 Translation of Original Operating Manual H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49–7572-7614-0 Fax +49-7572-7614-1099 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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