SCHUNK iTENDO2 Assembly And Operating Manual
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Summary of Contents for SCHUNK iTENDO2
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual iTENDO²...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1522399 Version: 01.00 | 03/11/2022 | en...
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Page 3: Table Of Contents
Table of Contents Table of Contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Definition of Terms................... 6 1.1.3 Applicable documents ................ 6 Warranty ...................... 6 Scope of delivery .................... 6 Accessories ...................... 6 Basic safety notes .................... 7 Intended use...................... - Page 4 Table of Contents Maintenance ...................... 22 Basic information.................... 22 Intervals and tasks .................... 23 7.2.1 Clean the clamping face ................. 23 7.2.2 Clean the product ................... 24 7.2.3 Checking the clamping force .............. 24 7.2.4 Checking and lubricating the clamping screw ........ 25 Disassembly...................... 26 Basic information.................... 26 Disassembling the product .................
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Definition Of Terms
• General terms of business * • Contractual agreements The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.2 Warranty If the product is used as intended, the warranty is valid for 12 months from the ex-works delivery date under the following conditions: •... -
Page 7: Basic Safety Notes
• Structural changes should only be made with the written approval of SCHUNK. 01.00 | iTENDO² | Assembly and Operating Manual | en | 1522399... -
Page 8: Spare Parts
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 2.5 Environmental and operating conditions Required ambient conditions and operating conditions... -
Page 9: Personal Protective Equipment
• The product must not be clamped without a tool above 25°C. • Never combine multiple product extensions. • Only use SCHUNK intermediate sleeves and always insert up to the fixed backstop point. The use of intermediate sleeves can reduce the transmittable torque. -
Page 10: Transport
Basic safety notes 2.9 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •... -
Page 11: Fundamental Dangers
Basic safety notes 2.12 Fundamental dangers General • Observe safety distances. • Never deactivate safety devices. • Before commissioning the product, take appropriate protective measures to secure the danger zone. • Disconnect power sources before installation, modification, maintenance, or calibration. Ensure that no residual energy remains in the system. -
Page 12: Technical Data
Technical data 3 Technical data 3.1 Product data General technical data Maximum permissible tightening torque of the clamping 13 Nm screw Permissible cooling agents Compressed air, coolant, oil Maximum permissible coolant pressure with internal 80 bar coolant supply Maximum permissible coolant pressure with external 20 bar coolant supply Radio transmission frequency band (ISM band) -
Page 13: Ambient Conditions And Operating Conditions
Technical data 3.2 Ambient conditions and operating conditions The specified temperatures always refer to the product. Operating temperature range +20°C to +50°C Transport temperature range -10°C to +50°C Storage temperature range +10°C to +30°C Cleaning temperature range 0°C to +60°C Clamping force check temperature range +20°C to +25°C Maximum temperature, clamping without tool... -
Page 14: Design And Description
Design and description 4 Design and description 4.1 Design Machine mounting Clamping screw iTENDO² toolholder Charging contact Projecting length L1 Clamping diameter D1 Base body diameter D2 Minimum clamping depth Air bleed screw 01.00 | iTENDO² | Assembly and Operating Manual | en | 1522399... -
Page 15: Functional Description
Design and description 4.2 Functional description This product clamps hydraulically by means of manual actuation. The piston with stroke limitation is actuated via a clamping screw. To achieve the full clamping force, the clamping screw must be screwed in until it reaches the stop. The stroke limitation protects the product against over-expansion. -
Page 16: Assembly
Assembly 5 Assembly 5.1 Basic information WARNING Risk of injury due to incorrect assembly. If assembled incorrectly, the product may be thrown out during rotation, causing severe injuries. Regularly check the fastening of the product. • Take appropriate protective measures to secure the danger •... -
Page 17: Assembling The Product
Assembly 5.2 Assembling the product To ensure optimal machining results, the product must be precisely positioned and secured on the machine interface. NOTE: Only install the product on machines with the appropriate connection dimensions. Observe the mounting instructions from the manufacturer of the machine interface. IMPORTANT! Before the product is assembled, the tool must be fitted and clamped! 1. -
Page 18: Operation
Operation 6 Operation 6.1 Basic information WARNING Risk of injury from clothing or hair being pulled into the machine if caught on the product. Loose clothing or long hair can get caught on the product and drawn into the machine, resulting in serious injuries or even death! Only wear tight-fitting clothing and a hairnet when working on •... - Page 19 Operation WARNING Risk of injury when the product is rotating, due to the possibility of parts flying off. Comply with technical data. • Ensure correct installation and seating of existing add-on and • functional components. Check clamping force regularly. • Take appropriate protective measures to secure danger zones.
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Page 20: Clamping Tool
Operation 6.2 Clamping tool The product must be unclamped when loading the tool. Initial tension inhibits loading and can damage the expansion sleeve. IMPORTANT! The tools to be clamped must be deburred at the surfaces that come into contact with the product, may not have sharp contours and must be free of oil, grease and dirt. -
Page 21: Unclamping Tools
Operation 6.3 Unclamping tools 1. Disassemble the product } 8 [ / 26]. 2. Unscrew the clamping screw far enough to allow the tool to be easily removed.NOTE: The clamping screw is not secured against falling out. 3. Remove tool. IMPORTANT! The air bleed screw secured with a pin must not be unscrewed! 01.00 | iTENDO²... -
Page 22: Maintenance
Maintenance 7 Maintenance 7.1 Basic information WARNING Risk of injury and property damage due to the expansion sleeve cracking. If the expansion sleeve cracks, oil may be emitted at high pressure and chips or broken pieces may be ejected, causing severe injuries. -
Page 23: Intervals And Tasks
Maintenance Repair work may only be carried out by SCHUNK! If you have any questions regarding maintenance and servicing, our technical customer service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com 7.2 Intervals and tasks Operation Interval period... -
Page 24: Clean The Product
6. The clamping force is no longer sufficient if the test shaft can be pulled out of the product with little effort using two fingers. In this case, send the product to SCHUNK for inspection. 01.00 | iTENDO² | Assembly and Operating Manual | en | 1522399... -
Page 25: Checking And Lubricating The Clamping Screw
Maintenance 7.2.4 Checking and lubricating the clamping screw CAUTION Allergic reactions if lubricating grease comes into contact with the skin. Wear protective gloves. • In order to prevent wear to the clamping screw, we recommend that it be lubricated using a method suited to the ambient conditions and the conditions of use. -
Page 26: Disassembly
Disassembly 8 Disassembly 8.1 Basic information WARNING Risk of injury if the product falls during transport, assembly or disassembly. Due to the oily surface required to preserve it, the product can slip through your hands, resulting in injury. Take appropriate safety measures to prevent the product •... -
Page 27: Disassembling The Product
Disassembly 8.2 Disassembling the product 1. Secure the product against falling. 2. Loosen the connection on the machine interface. Observe the specifications of the machine manufacturer. 3. Remove the product. 4. If necessary, remove tool } 6.3 [ / 21]. NOTE: To avoid scratches, only place the product on a clean and soft surface. -
Page 28: Storage
Storage 9 Storage When storing the product for a longer period of time, observe the following points: • Ensure that the product is in an unclamped state. • Clean the product and lubricate it lightly. • Only store the product in dry rooms. •... -
Page 29: Disposal
• Follow local regulations on dispatching product components for recycling or proper disposal. Alternatively, you can return the product to SCHUNK for correct disposal. 01.00 | iTENDO² | Assembly and Operating Manual | en | 1522399... -
Page 30: Eu Declaration Of Conformity
EU Declaration of Conformity 11 EU Declaration of Conformity according to the European Directive 2014/53/EU, Annex VI. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar We hereby declare that on the date of the declaration, the product described below complied with all basic safety and health regulations found in Directive 2014/53/EU of the European Parliament and of the Council on machinery. - Page 31 2011/65/EU RoHS Directive Person authorized to compile the technical documentation: Moritz Wiedmann, address: refer to manufacturer's address Signed for and on behalf of: SCHUNK GmbH & Co. KG Lauffen/Neckar, February 2020 p.p. Moritz Wiedmann; Head of Development Clamping Technology p.p. Jörn Rastetter; Head of Functional Safety; Safety Assurance Manager (SAM) 01.00 | iTENDO²...
- Page 32 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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