Related Manuals for Rockwell Automation Allen-Bradley DriveGuard 20D-P2-DG01
Summary of Contents for Rockwell Automation Allen-Bradley DriveGuard 20D-P2-DG01
- Page 1 User Manual Original Instructions Safe Torque Off Option for PowerFlex 700S Phase II AC Drives and PowerFlex 700L Liquid-Cooled AC Drives Catalog Number 20D-P2-DG01...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
Index ............39 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... - Page 4 Table of Contents Notes: Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
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Page 5: Summary Of Changes
Added torque value to step 8 Updated Configure Digital Outputs Updated Linking Parameters Added PowerFlex 700L frame 2 drive to example Expanded description of Fault Detection Changed part number on publication and updated back cover – Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... - Page 6 Summary of Changes Notes: Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
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Page 7: General Description
For electrical maintenance on the drive and/or motor, equipment must be electrically disconnected from the power source. The Safe Torque Off option should not be used for non safety-related stopping of the drive. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 8: Safety Of Machinery Standards
EN 60204-1 + A1 Safety of Machinery – Electrical equipment of machines – Part 1: General Requirements • IEC 61508 Part 1-7 Functional safety of electrical / electronic / programmable electronic safety-related systems Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 9: Safety Certifications
(1) All voltages are listed in AC, these values are also relevant to their corresponding DC input voltage ratings. Certifications Online CE Declarations of Conformity, Certificates, and other certifications details are available online at the Product Certifications website, https://rok.auto/ certifications. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 10: Important Safety Considerations
ATTENTION: When designing your system, consider how personnel will exit the machine if the door locks while they are in the machine. Additional safeguarding devices may be required for your specific application. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 11: Safety Category 3 Performance Definition
When designing the machine application, timing and distance should IMPORTANT be considered for a coast to stop (Stop Category 0 or Safe Torque Off). For more information regarding stop categories, refer to EN 60204-1. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 12: Performance Level And Safety Integrity Level (Sil) Cl2
5.28 x 10 2.14 x 10 6.00 x 10 2.64 x 10 (calculated according to IEC 61508) (calculated according to IEC 61508) MTTF High (4023 years) High (11415 years) low (69%) low (80%) Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 13: Functional Proof Tests
If you experience a failure with any safety-certified device, contact your local Rockwell Automation distributor. With this contact, you can: • return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure. •... - Page 14 Chapter 1 General Description Notes: Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
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Page 15: Installation And Wiring
ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation. -
Page 16: Option Board Installation
Task Description Open the door of the power structure and disconnect the cables that connect to the main board. Loosen the screws on the face of the cassette. Remove the cassette. (PowerFlex 700S shown) Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 17: Powerflex 700S Frames 9
Loosen the thumb screw that holds the metal flange in place. Swing the flange and cassette away from the control frame. Loosen the screws on the face of the cassette. Remove the cassette. Typical Frames 10…14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 18: Powerflex 700S, All Frames, And Powerflex 700L, All Frames
3. Remove the 2-pin shunt jumper from the 16-15 pin position. If the DriveGuard Safe Torque Off option is removed from the drive, IMPORTANT this jumper must be reinstalled or the drive will not run. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... - Page 19 Installation and Wiring Chapter 2 4. Remove the exterior cassette covers to access the grounding plate. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
- Page 20 Chapter 2 Installation and Wiring 5. Install the 16-pin stacker connector. 6. Plug the DriveGuard Safe Torque Off option into the 16-pin connector. 0.8…1.1 N•m (7.0…10.0 lb•in) 7. Install and tighten mounting screws. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
- Page 21 Installation and Wiring Chapter 2 8. Install the exterior cassette covers. 0.8…1.1 N•m (7.0…10.0 lb•in) Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
- Page 22 Chapter 2 Installation and Wiring 9. Install the inside front cover. 0.8…1.1 N•m (7.0…10.0 lb•in) 10. Reinstall the cassette in the drive. 11. Record the modification on the Field Installed Option label. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
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Page 23: Powerflex 700S Frames 1
PowerFlex 700S Frames 9…14 Use marker to note addition of DriveGuard Safe Torque Off option. FIELD INSTALLED OPTIONS Firmware Date Date Firmware 20-HIM 28-IO- 20-COMM- COM Module 20B_-DB1- Internal Dynamic Brake (Frame 10 shown) Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 24: Powerflex 700L Frames 3A And 3B
FIELD INSTALLED OPTIONS Firmware Date Date DANGER DANGER Firmware 20-HIM 28-IO- 20-COMM- COM Module 20B_-DB1- Internal Dynamic Brake Use marker to note addition of DriveGuard Power Module Front, Bottom Covers Removed Safe Torque Off option. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 25: Wiring
250V AC / 30V DC / 50 VA / 60 Watts Maximum Inductive Load: 250V AC / 30V DC / 25 VA / 30 Watts 1 2 3 4 5 6 7 8 9 10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 26: Configure Hardware Enable
I/O Terminals 13 and 16. For wiring examples, refer to the following publications. • PowerFlex 700S Phase II Drive Frames 1…6 Installation Instructions, publication 20D-IN024 • PowerFlex 700H and 700S Drive Frames 9…14 Installation Instructions, publication PFLEX-IN006 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 27: Configure Digital Outputs
2. Using the HIM keypad, enter 846, 850, or 856 and press the Enter key. The parameter value screen will appear. 3. Press ALT and then View (Sel). Next, press the Up or Down Arrow to change “Present Value” to “Defined Link.” Press the Enter key. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 28: Verify Operations
Bit 16 = 1 Bit 16 = 0 PowerFlex 700S/700L Drive Inhibits Bit 1 = 1 Bit 1 = 1 Bit 1 = 0 Bit 1 = 0 Param. 156, Bits 1 & 16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... -
Page 29: Description Of Operation
Refer to the following examples for details. ATTENTION: By itself, the DriveGuard Safe Torque Off option initiates a coast-to-stop action. Additional protective measures will need to be applied when an application requires a different stopping action. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... - Page 30 Figure 1 - Drive Safe Torque Off Circuitry AC Line Input Power PowerFlex 700S/700L +24V DC Stop Start Start/Stop Common 24V DC Common Gate Control Power Supply Safe Off Option Safety Channel Gate Control Circuit Common Safety Enable Channel Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
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Page 31: Connection Examples
Fault Detection A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019... - Page 32 When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means, the external means shall be activated after the removal of power for Stop Category 0. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
- Page 33 Safe Off Option A2 X1 X2 Y39 Y40 38 48 58 14 24 +24V DC Common Gate Control Circuit Common Enable Circuit Status Circuit shown with guard door closed and system ready for normal operation. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
- Page 34 This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application. Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
- Page 35 Description of Operation Chapter 3 Notes: Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
- Page 36 Chapter 3 Description of Operation Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
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Page 37: Index
SIL (safety integrity) level stop category 0 definition stop category 1 definition functional proof tests Terminal Block hardware enable configuration TUV Report on Safety Function & TUV Certification important safety considerations wiring option board linking parameters Rockwell Automation Publication... - Page 38 Notes: Rockwell Automation Publication 20D-UM007H-EN-P - August 2019...
- Page 40 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, DriveGuard, Minotaur, PowerFlex, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. *PN-549616*...