Rockwell Automation Allen-Bradley PowerFlex 40 Product Information

Product Information
Original Instructions
PowerFlex 40 Adjustable Frequency AC
Drive
Catalog Number 22B
ATTENTION:
• Before installing, configuring, operating, or maintaining this product, read this
document and the documents that are listed in the Additional Resources
section for installing, configuring, or operating equipment. Users should
familiarize themselves with installation and wiring instructions in addition to
requirements of all applicable codes, laws, and standards.
• Installation, adjustments, putting into service, use, assembly, disassembly, and
maintenance shall be carried out by suitably trained personnel in accordance with
applicable code of practice.
• If this equipment is used in a manner that is not specified by the manufacturer, the
protection that is provided by the equipment may be impaired.
• Solid-state equipment has operational characteristics that differ from those of
electromechanical equipment. Safety Guidelines for the Application, Installation, and
Maintenance of Solid-state Control, publication SGI-1.1, available from your local
Rockwell Automation sales office or online at rok.auto/literature
important differences between solid-state equipment and hard-wired
electromechanical devices.
ATTENTION: Do not install, configure, operate or maintain this product until you have
read the product documentation and the documents in the Additional Resources section
for installing, configuring, operating or maintaining equipment. To get the product
documentation go to rok.auto/literature or contact your local sales office or Rockwell
Automation representative.
ATTENTION : Ne pas installer, configurer, exploiter ou maintenir ce produit tant que
vous n'avez pas lu sa documentation et les documents de la rubrique Documents
connexes pour l'installation, la configuration, l'exploitation et la maintenance de
l'équipement. Pour obtenir de la documentation, rendez-vous sur le site
rok.auto/literature ou contactez votre agence commerciale Rockwell Automation locale
ou son représentant.
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ATENCIÓN: No instale, configure, opere ni mantenga este producto hasta que haya leído
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regional de ventas o representante de Rockwell Automation.
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documentação, visite rok.auto/literature ou entre em contato con seu escritório de
vendas regional ou representante da Rockwell Automation.
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avere prima letto la relativa documentazione nonchè i documenti indicati nella sezione
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dell'apparecchiatura. Per la documentazione sul prodotto visitare il sito
rok.auto/literature o contattare l'ufficio vendite o il rappresentate Rockwell Automation
di zona.
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Summary of Changes
This publication contains new or updated information. Changes throughout this revision are marked by
change bars, as shown to the left of this paragraph.
Mounting Considerations
• Mount the drive upright on a flat, vertical, and level surface.
Frame Screw Size Screw Torque
B M4 (#8...32) 1.56...1.96 N•m (14...17 lb•in)
C M5 (#10...24) 2.45...2.94 N•m (22...26 lb•in)
B (IP66, Type 4X) M6 (#12...24) 3.95...4.75 N•m (35...42 lb•in)
• Protect the cooling fan by avoiding dust or metallic particles.
• Do not expose to a corrosive atmosphere.
• Protect from moisture and direct sunlight.
Minimum Mounting Clearances
Vertical mounting is shown. If mounting horizontally, apply the same clearances plus 50 mm (2.0 in.)
clearance from the top and bottom of the enclosure to allow for proper airflow.
120 mm
(4.7 in.)
Closest object that
may restrict air flow
through the drive
heat sink and chassis
120 mm
(4.7 in.)
Mounting Option A
No clearance required between drives.
Ambient Operating Temperatures
Ambient Temperature
Enclosure Rating
Minimum Maximum
-10 °C (14 °F) 40 °C (104 °F) IP20/Open Type
IP66/NEMA/UL Type 4X
(1)
IP30/NEMA 1/UL Type 1
50 °C (122 °F) IP20/Open Type
(1) Rating requires installation of the PowerFlex® 40 IP30/NEMA/UL Type 1 option kit.
Drive Dimensions
PowerFlex 40 Frames
Ratings are in kW and (HP).
Frame 1-Phase
240V AC
B 0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
—
(1)
C
(1)
IP66/NEMA/UL Type 4X rated drives are not available in Frame C drive ratings.
IP20/NEMA/UL Type Open
Dimensions are in mm and (in.). Weights are in kg and (lb).
A
D
describes some
5.5 (0.22)
Frame A
B 100 (3.94)
C 130 (5.1)
Communication, RFI Filter, IP30/NEMA 1/UL Type 1 Option Kits
A
A Comm
Cover
,
B EMC Line
.
Filter
rok.auto/literature
C EMC Line
.
Filter
D IP30/
NEMA1/UL
Type 1
IP30/
NEMA1/UL
Type 1 for
Comm
Cover
IP66/NEMA Type/UL Type 4X
165
(6.50)
rok.auto/literature
DIN Rail
Fuses and Circuit Breakers
35 mm
See the PowerFlex 40 Adjustable Frequency AC Drive User Manual for fuses and circuit breakers for
—
non-UL applications.
—
Fuses and Circuit Breakers – UL 61800-5-1 Applications
Catalog Output Ratings
(1)
No.
kW
100...120V AC (±10%) — 1-Phase Input, 0...230V 3-Phase Output
22B-V2P3x104 0.4
120 mm
(4.7 in.)
22B-V5P0x104 0.75 1.0
25 mm
(1.0 in.)
22B-V6P0x104 1.1
200...240V AC (±10%) — 1-Phase Input
22B-A2P3x104 0.4
22B-A5P0x104 0.75 1.0
22B-A8P0x104 1.5
120 mm
22B-A012x104 2.2
(4.7 in.)
200...240V AC (±10%) — 3-Phase Input, 0...230V 3-Phase Output
22B-B2P3x104 0.4
22B-B5P0x104 0.75 1.0
Mounting Option B
22B-B8P0x104 1.5
22B-B012x104 2.2
Minimum Mounting
22B-B017x104 3.7
Clearances
22B-B024x104 5.5
Use Mounting Option A 22B-B033x104 7.5
380...480V AC (±10%) — 3-Phase Input, 0...460V 3-Phase Output
Use Mounting Option B
22B-D1P4x104 0.4
22B-D2P3x104 0.75 1.0
1-Phase 3-Phase 3-Phase
240V AC 240V AC 480V AC
0.4 (0.5) 0.4 (0.5) 0.4 (0.5)
0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
1.5 (2.0) 1.5 (2.0) 1.5 (2.0)
2.2 (3.0) 2.2 (3.0)
3.75 (5.0) 4.0 (5.0)
2.2 (3.0) 5.5 (7.5) 5.5 (7.5)
7.5 (10.0) 7.5 (10.0)
11.0 (15.0)
C
F
E
B
B C D E F
180 (7.09) 136 (5.35) 87 (3.43) 168 (6.61) 87 (3.77)
260 (10.2) 180 (7.1) 116 (4.57) 246 (9.7) —
B 79.1 (3.11) 107.0 (4.21)
64.1 (2.52) 66.0 (2.60)
40.6 (1.60) 24.0 (0.94)
25.6 (1.01)
∅ 22.2
(0.87)
C
109.9
(4.33)
74.3
(2.93)
B Frame – 22-JBAB C Frame – 22-JBAC
108.7 (4.28)
D
92.2 (3.63)
77.5 (3.05) 69.2 (2.72)
45.7 (1.80)
50.0 (1.97)
22.5 (0.89) 22.2 (0.87)
∅ 22.2
(0.87)
25 (0.98) 25 (0.98)
134.3
(5.29)
50 (1.97) 60 (2.36)
105.3
(4.15)
76.3
229 (9.02) 309 (12.17)
(3.00)
33 (1.30) 60 (2.36)
B Frame – 22-JBCB C Frame – 22-JBCC
(used with Comm Cover) (used with Comm Cover)
64 (2.52) 60 (2.36)
146 6.5
(5.75) (0.26)
46
(1.81)
23
(0.91)
270
(10.63)
253
(9.96)
28
(1.10)
22
(0.87)
82.5
(3.25)
Input Ratings Branch Circuit Protection
HP Voltage 140M/MT Motor Min.
Range Protectors Enclosure
(3) (4) (5)
Volume
3
(in.
0.5 2.3 90...132 1.15 9.0 15 140M-C2E-C16 1655
140MT-C3E-C16
5.0 90...132 2.45 20.3 35 140M-D8E-C20 1655
140MT-D9E-C20
1.5 6.0 90...132 3.0 24.0 40 140M-F8E-C32 1655
(2)
, 0...230V 3-Phase Output
0.5 2.3 180...264 1.15 6.0 10 140M-C2E-B63 1655
140MT-C3E-B63
5.0 180...264 2.45 12.0 20 140M-C2E-C16 1655
140MT-C3E-C16
2.0 8.0 180...264 4.0 18.0 30 140M-D8E-C20 1655
140MT-D9E-C20
3.0 12.0 180...264 5.5 25.0 40 140M-F8E-C32 2069
0.5 2.3 180...264 1.15 2.5 6 140M-C2E-B40 1655
140MT-C3E-B40
5.0 180...264 2.45 5.7 10 140M-C2E-C10 1655
140MT-C3E-C10
2.0 8.0 180...264 4.0 9.5 15 140M-C2E-C16 1655
140MT-C3E-C16
3.0 12.0 180...264 5.5 12.5 25 140M-C2E-C16 1655
140MT-C3E-C16
5.0 17.5 180...264 8.6 21.0 30 140M-F8E-C25 1655
7.5 24.0 180...264 11.8 26.1 40 140M-F8E-C32 2069
10.0 33.0 180...264 16.3 34.6 60 140M-F8E-C45 2069
0.5 1.4 342...528 1.4 1.8 3 140M-C2E-B25 1655
140MT-C3E-B25
2.3 342...528 2.3 3.2 6 140M-C2E-B40 1655
140MT-C3E-B40
Fuses and Circuit Breakers – UL 61800-5-1 Applications (Continued)
Catalog Output Ratings Input Ratings
(1)
No.
kW HP Voltage
3-Phase
Range
600V AC
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
22B-D4P0x104 1.5 2.0 4.0 342...528 4.0
4.0 (5.0)
22B-D6P0x104 2.2 3.0 6.0 342...528 5.9
5.5 (7.5)
7.5 (10.0)
11.0 (15.0)
22B-D010x104 4.0 5.0 10.5 342...528 10.3 13.0
22B-D012x104 5.5 7.5 12.0 342...528 11.8 14.2
22B-D017x104 7.5 10.0 17.0 342...528 16.8 18.4
22B-D024x104 11.0 15.0 24.0 342...528 23.4 26.0 50
460...600V AC (±10%) — 3-Phase Input, 0...575V 3-Phase Output
22B-E1P7x104 0.75 1.0 1.7 414...660
22B-E3P0x104 1.5 2.0 3.0 414...660
22B-E4P2x104 2.2 3.0 4.2 414...660
22B-E6P6x104 4.0 5.0 6.6 414...660
22B-E9P9x104 5.5 7.5 9.9 414...660
22B-E012x104 7.5 10.0 12.2 414...660
22B-E019x104 11.0 15.0 19.0 414...660
(1)
In the Catalog Numbers listed "x" represents enclosure type. Specifications are valid for all enclosure types. IP66/NEMA/UL
Ship Type 4X drive ratings are only available as Frame B drives.
Weight (2)
200...240V AC – 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114. Filter
option is not available for IP66/NEMA/UL Type 4X rated drives.
2.2 (4.9)
(3)
The AIC ratings of the Bulletin 140M/MT devices can vary. See publication
4.3 (9.5)
(4)
Bulletin 140M/MT devices with adjustable current range must have the current trip set to the minimum range that the device
does not trip.
(5)
Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 208V Wye or Delta, 240V Wye or Delta, 480V
Y/277 or 600V Y/347. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
∅ 28.5
(6)
When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or
(1.12)
non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations
∅ 22.2
may require a larger enclosure.
(0.87)
Wiring
See the PowerFlex 40 Adjustable Frequency AC Drive User Manual for instructions on how to wire the
152.2
(5.99) power terminals and control terminals.
111.2
Power Wiring
(4.38)
Power Wire Rating
Unshielded 600V
75 °C (167 °F) THHN/THWN
∅ 28.5
(1.12)
Shielded 600V
∅ 22.2
75 °C or 90 °C (167 °F or 194 °F) RHH/RHW-2
(0.87)
Shielded Tray rated 600V
75 °C or 90 °C (167 °F or 194 °F) RHH/RHW-2
Power Terminal Block
179.8
(7.08)
Frame B
144.8
(5.70)
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
109.8
(4.32)
DC- DC+ BR+ BR-
Terminal Description
R/L1, S/L2 1-Phase Input
R/L1, S/L2, T/L3 3-Phase Input
U/T1 To Motor U/T1
V/T2 To Motor V/T2
W/T3 To Motor W/T3
Weight
P2, P1 DC Bus Inductor Connection (C Frame drives only.)
5.2 (11.5)
The C Frame drive is shipped with a jumper between Terminals P2 and P1.
Remove this jumper only when a DC Bus Inductor will be connected. Drive
will not power up without a jumper or inductor connected.
DC+, DC- DC Bus Connection
BR+, BR- Dynamic Brake Resistor Connection
Safety Ground – PE
Terminal screws may become loose during shipment. Verify that all
IMPORTANT
terminal screws are tightened to the recommended torque before you
198
(7.80)
apply power to the drive.
124
(4.88)
89
Power Terminal Block Specifications
(3.50)
Frame
(1)
Maximum Wire Size
B
2
5.3 mm (10 AWG)
C
2
8.4 mm (8 AWG)
(1)
Maximum/minimum sizes that the terminal block accepts. These are not recommendations.
Control Terminal Block
Control I/O Wiring Block Diagram
Power
Dissipation
(4)
Enable
Jumper
IP20 Open
Watts
(6)
)
SNK
40
60
80
40
60
85
Relay N.O.
125
R1
Relay Common
R2
Relay N.C.
40
R3
60
85
0-10V
125
0-20mA
R1 R2 R3
SNK
180
235
SRC
305
30V DC 125V AC 240V AC
Resistive 3.0 A 3.0 A 3.0 A
35
Inductive 0.5 A 0.5 A 0.5 A
50
Branch Circuit Protection Power
Dissipation
140M/MT Motor Min. IP20 Open
Protectors Enclosure Watts
(3) (4) (5) (6)
Volume
3
(in. )
5.7 10 140M-C2E-B63 1655 70
140MT-C3E-B63
7.5 15 140M-C2E-C10 1655 100
140MT-C3E-C10
20 140M-C2E-C16 1655 160
140MT-C3E-C16
25 140M-D8E-C20 2069 175
140MT-D9E-C20
30 140M-D8E-C20 2069 210
140MT-D9E-C20
140M-F8E-C32 2069 300
2.1 2.3 6 140M-C2E-B25 1655 50
140MT-C3E-B25
3.65 3.8 6 140M-C2E-B40 1655 70
140MT-C3E-B40
5.2 5.3 10 140M-D8E-B63 1655 100
140MT-D9E-B63
8.1 8.3 15 140M-D8E-C10 1655 160
140MT-D9E-C10
12.1 11.2 20 140M-D8E-C16 2069 175
140MT-D9E-C16
14.9 13.7 25 140M-D8E-C16 2069 210
140MT-D9E-C16
23.1 24.1 40 140M-F8E-C25 2069 300
140-TD005 or 140M-TD002.
Recommended Copper Wire
15 Mils insulated, dry location
Anixter OLF-7xxxxx
Belden 29501-29507 or equivalent
Anixter 7V-7xxxx-3G
Shawflex 2ACD/3ACD or equivalent
Frame C
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1
DC- DC+ BR+ BR-
Switch any two motor leads to change
=
forward direction.
Torque
(1)
Minimum Wire Size
1.7...2.2 N•m (16...19 lb•in)
2
1.3 mm (16 AWG)
2.9...3.7 N•m (26...33 lb•in)
2
1.3 mm (16 AWG)
Typical Typical
(1)(4) SRC Wiring SNK Wiring
Stop
01
(2)
Start/Run FWD
02
Direction/Run REV
03
Digital Common
SRC
04
Digital Input 1
05
Digital Input 2
06
Digital Input 3
07
Digital Input 4
08
Opto Common
09
+24V
+24V DC
11
+10V +10V DC
12
0-10V (or ±10V) Input
13
Analog Common
14
Pot must be
4-20mA Input
1-10k ohm
15
2 Watt Min.
0-10V
Analog Output
16 (3)
0/4-20mA
Common
Opto Output 1
24V
17
Opto Output 2
18
30V DC
50mA
RS485 Shield
Non-inductive
19
(4)
Analog Output Select
Enable
ENBL
Jumper
01 02 03 04 05 06 07 08 09
RS485
(DSI)
11 12 13 14 15 16 17 18 19
1
(1)
P036 [Start Source] Stop I/O Terminal 01 Stop
Keypad Per P037 Coast
3-Wire Per P037 Per P037
2-Wire Per P037 Coast
RS485 Port Per P037 Coast