Summary of Contents for Rockwell Automation Allen-Bradley Kinetix 5700
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Application Technique Original Instructions Drives in Common Bus Configurations with Kinetix 5700 Bus Supplies Catalog Numbers 2198-P031, 2198-P070, 2198-P141, 2198-P208, 2198-RP088, 2198-RP200, 2198-RP263, 2198-RP312...
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If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
Kinetix® and PowerFlex® drives that are used in common-bus configurations with Kinetix 5700 bus supplies. Download Firmware, AOP, EDS, and Other Files Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes from the Product Compatibility and Download Center at rok.auto/pcdc. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
Extended DC-bus Installation Example page 8, illustrates a Kinetix 5700 drive system with a PowerFlex® 750-Series drive, Kinetix 7000 drive, and Kinetix 6000 drive system all powered by the 2198-RPxxx regenerative bus supply. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
To prevent nuisance bus-overvoltage faults, the maximum Bus Voltage Set Point of the regenerative bus supply reduces linearly from 750V DC to 715V DC as the DC-bus cable length per cluster increases from 0 to 70 m (230 ft) respectively. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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DC-bus length (including DC-bus cabling and DC bus-bar) from the power supply cluster to all extended clusters cannot exceed 140 m (459 ft). Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
Generally, a three second delay is acceptable after power has been applied. See Drives in Common Bus Configurations Application Technique, publication DRIVES-AT002, for precharge functionality on all Powerflex drive frame types. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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Precharge resistor when the bus precharge level is attained. The precharge function operates the same way for either AC or DC input power. Figure 6 - AC and DC Input Schematic for PowerFlex 750-Series (Frame 1…4) AC Drives DC – Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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Figure 8 - DC Input Schematic for PowerFlex 750-Series (Frame 5 and 6) DC Input Drives Input Type Catalog Number Position 5, Code 4 Optional for PowerFlex Frame 6 Drives DC – Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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The drive does not complete precharge until the bus voltage is stable and above the undervoltage level. Figure 10 - AC Input Schematic for Kinetix 7000 (2099-BM09-S…2099-BM12-S) Servo Drives DC + DC – Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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Kinetix 6000 system must be set to common-bus follower mode with the internal shunt modules disabled. Figure 11 - AC and DC Input Schematic for Kinetix 6000 and Kinetix 6200/6500 Servo Drives 2094-BMxx-S 2094-BCxx-BMxx-S DC – 2094-BMxx-M 2094-BCxx-BMxx-M (up to 7 additional axes) Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
Kinetix 6000: All 460V configurations • 2198-P208 Kinetix 6200/6500: All configurations (1) PowerFlex 750-Series (Frames 5 and 6) DC input drives with precharge must be selected. (2) Kinetix 6000 configurations require firmware revision 1.92 or later. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
None Kinetix 7000: 2099-BM09-S…2099-BM12-S Kinetix 6000: All 460V configurations Kinetix 6000 and None Kinetix 6200/6500 drives Kinetix 6200/6500: All 460V configurations (1) No internal precharge. Drives must be placed in common-bus follower configuration. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
- In this use case, a line reactor is required for each 2198-P208 DC-bus power supply to make sure that they share current more evenly. Refer to Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional AC line impedance considerations. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
ATTENTION: For Kinetix 7000 drives, wiring the DRIVE OK signal on the General Purpose Relay is required. To avoid injury or damage to the drive, wire the DRIVE OK relay into your control string. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
(4) Frame 5 and 6 common DC input drives do not have the PE-A jumper. For instructions on how to disconnect the PE jumpers, refer to PowerFlex 750-Series Power Jumpers Installation Instructions, publication 750-IN011. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
(1) Ground screw is factory installed. IMPORTANT If you have grounded-wye power distribution in your facility, do not remove the ground screw from the DC-bus power supply. Remove the ground screw when using ungrounded, corner-grounded, or impedance-grounded power. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
A contactor or other device that routinely disconnects and reapplies the AC line to the bus supply can cause drive hardware damage. If an input device is used, operation must not exceed two cycles per minute (maximum) or damage can occur to the precharge circuit. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
59 for the recommended common DC-bus circuit protection devices. • See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for recommended AC input circuit protection for the Bulletin 2198 power supply. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
However, in this configuration the drive uses the internal IGBT shunt resistor or an external passive or active shunt for power dissipation of excess regenerative energy. Rockwell Automation does not offer external active shunt products. Contact our Encompass™ Partners for these shunt resistor (braking chopper) products.
None Kinetix 7000: 2099-BM09-S…2099-BM12-S Kinetix 6000: All 460V configurations Kinetix 6000 and None Kinetix 6200/6500 drives Kinetix 6200/6500: All 460V configurations (1) No internal precharge. Drives must be placed in common-bus follower configuration. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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Kinetix 6200/6500: All 460V configurations (1) External precharge must be provided if a disconnect between the DC-bus and the drive DC input is used. (2) No internal precharge. Drives must be placed in common-bus follower configuration. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
- In this use case, a line reactor is required for each 2198-P208 DC-bus power supply to make sure that they share current more evenly. Refer to Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional AC line impedance considerations. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
ATTENTION: For the Kinetix 7000 drives, wiring the DRIVE OK signal on the General Purpose Relay is required. To avoid injury or damage to the drive, wire the DRIVE OK relay into your control string. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
(4) Frames 5 and 6 common DC input drives do not have the PE-A jumper. For instructions on how to disconnect the PE jumpers, refer to PowerFlex 750-Series Power Jumpers Installation Instructions, publication 750-IN011. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
Shunt Thermal Switch OK function in the Logix Designer application. ATTENTION: DC-bus failure can cause damage to all drive modules in the bus group, not just the inverter connected to the motor. Active shunts are available from the Rockwell Automation Encompass partner Powerohm Resistors, Inc. See http://www.powerohm.com more information on Powerohm active shunts.
(1) This product presents a lift hazard. To avoid personal injury, use care when lifting the product. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for passive shunt wiring and mounting considerations. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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(2) Powerohm PKB050 and PKB050-800 shunts require 120V AC between pins 9 and 10 to supply power to the cooling fans. For more information on wiring to these Powerohm Bulletin PKBxxx active shunts, see the Knowledgebase Answer ID: 1082776. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
(1) Ground screw is factory installed. IMPORTANT If you have grounded-wye power distribution in your facility, do not remove the ground screw from the DC-bus power supply. Remove the ground screw when using ungrounded, corner-grounded, or impedance-grounded power. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
A contactor or other device that routinely disconnects and reapplies the AC line to the bus supply can cause drive hardware damage. If an input device is used, operation must not exceed two cycles per minute (maximum) or damage can occur to the precharge circuit. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
59 for the recommended common DC-bus circuit protection devices. • See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for recommended AC input circuit protection for the Bulletin 2198 power supply. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
(1) PowerFlex 750-Series (Frames 5 and 6) DC input version drives with precharge must be selected. (2) Kinetix 6000 configurations require firmware revision 1.92 or later. IMPORTANT The internal IGBT in Kinetix 6000 (460V) drives and Kinetix 6200/6500 drives are disabled in Common Bus Follower mode. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
The Kinetix 7000 drive internal IGBT for shunting is not used by the drive main control for bus regulation, therefore any type of regulation must come from an external source. • Refer to Additional Resources page 81 for user documentation with the maximum motor cable length requirements of the drives specific to your application. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
When an external precharge device is required, a fuse combination switch can be used. These switches provide precharge of capacitive loads, have integrated fuse protection, and perform automatic pre-load type functions with an internal coil. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
If you have grounded-wye power distribution in your facility, or corner-grounded or ungrounded power with an isolation transformer, do not remove the ground jumper from the regenerative bus supply. Remove the ground jumper when using impedance-grounded power. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
Failure exception and coasts to a stop. The exception cannot be configured and is assigned Stop drive only. Refer to Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on the Converter OK circuitry. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
A contactor or other device that routinely disconnects and reapplies the AC line to the bus supply can cause drive hardware damage. If an input device is used, operation must not exceed two cycles per minute (maximum) or damage can occur to the precharge circuit. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
59 for the recommended common DC-bus circuit protection devices. • See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for recommended AC input circuit protection for the Bulletin 2198 power supply. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
No internal brake IGBT. Kinetix 6000 (400V-class) and Kinetix 6200/6500 Internal bus regulation cannot be used. IMPORTANT The internal IGBT in Kinetix 6000 (460V) drives and Kinetix 6200/6500 drives are disabled in Common Bus Follower mode. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
The Kinetix 7000 drive internal dynamic brake IGBT is not used by the drive main control for bus regulation, therefore any type of regulation must come from an external source. • Refer to Additional Resources page 81 for user documentation with the maximum motor cable length requirements of the drives specific to your application. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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When an external precharge device is required, a fuse combination switch can be used. These switches provide precharge of capacitive loads, have integrated fuse protection, and perform automatic pre-load type functions with an internal coil. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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In common bus configurations, a REGEN connection on the General Purpose I/O connector is also required for the drives. This connection must be wired in series to the control string, and also wired from the regenerative bus supply to the Kinetix 7000 drive to indicate bus voltage is present. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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• Impedance grounded • DC-bus from active converter (1) When powered by 2198-RPxxx regenerative bus supply. For instructions on how to disconnect the PE jumpers, refer to PowerFlex 750-Series Power Jumpers Installation Instructions, publication 750-IN011. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
Shunt Thermal Switch OK function in the Logix Designer application. ATTENTION: DC-bus failure can cause damage to all drive modules in the bus group, not just the inverter connected to the motor. Active shunts are available from the Rockwell Automation Encompass partner Powerohm Resistors, Inc. See http://www.powerohm.com more information on Powerohm active shunts.
7 kW or less. All other PKBxxx-xxx and PWBxxx-xxx active shunt connections must be made to the 2198-CAPMOD-2240 capacitor module. You can make active shunt connections in drive systems that include the regenerative bus supply and Powerohm PKBxxx-800 or PWBxxx-800 active shunts at the external DC-bus studs on accessory modules. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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(2) Powerohm PKB050 and PKB050-800 shunts require 120V AC between pins 9 and 10 to supply power to the cooling fans. See Knowledgebase document 1082776 for more information on wiring to these Powerohm Bulletin PKBxxx active shunts. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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If you have grounded-wye power distribution in your facility, or corner-grounded or ungrounded power with an isolation transformer, do not remove the ground jumper from the regenerative bus supply. Remove the ground jumper when using impedance-grounded power. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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Failure exception and coasts to a stop. The exception cannot be configured and is assigned Stop drive only. Refer to Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on the Converter OK circuitry. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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A contactor or other device that routinely disconnects and reapplies the AC line to the bus supply can cause drive hardware damage. If an input device is used, operation must not exceed two cycles per minute (maximum) or damage can occur to the precharge circuit. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
59 for the recommended common DC-bus circuit protection devices. • See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for recommended AC input circuit protection for the Bulletin 2198 power supply. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
324…528V rms, three-phase (480V nom) AC input frequency 47…63 Hz Main AC input current 11.2A 27.0 A 49.6 A 73.1 A 324…528V (rms) three-phase Max inrush (0-pk) 33.0 A 33.0 A 33.0 A 33.0 A Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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(4) The shunt on and shunt off voltages increase during periods of shunting activity to promote sharing of shunt power in multi-axis configurations. Shunt utilization is equivalent to the BusRegulatorCapacity tag in the Logix Designer application. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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(3) For current values when motors include a holding brake and additional information, refer to Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003. (4) 1.0 second peak output current duration with 10% duty cycle. 3.0 second peak output current duration with 5% duty cycle. (5) The 2198-RPxxx regenerative bus supply has no internal shunt resistor. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
(1) If DC input is supplied to 2099-BM09-S, 2099-BM10-S, or 2099-BM11-S drives, the precharge capability must be provided at the system level. Disconnect switches must not be used between the input of the drive and a common DC-bus without the use of an external precharge device. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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Bussmann 170M and JKS fuses that are recommended for the DC-bus fusing. (3) A test program was developed to confirm that the HSJ (High Speed J) fuses meet or exceed the requirements set forth by Rockwell Automation for the fuses on the common DC-bus for all Allen-Bradley®...
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Bussmann 170M and JKS fuses that are recommended for the DC-bus fusing. (3) A test program was developed to confirm that the HSJ (High Speed J) fuses meet or exceed the requirements set forth by Rockwell Automation for the fuses on the common DC-bus for all Allen-Bradley architecture, component, and legacy drives.
Dear Mr. At the request of Rockwell Automation, Bussmann has completed the DC testing for the JKS fuses and is pleased to present the attached information indicating successful 'Self-Certification DC Rating' on all subject fuses. Bussmann tested fuses to the following parameters specified by Rockwell Automation: •...
Subject: DC Testing for 170M Fuses Dear Mr. At the request of Rockwell Automation, Bussmann has completed the DC testing for the 170M fuses and is pleased to present the attached information indicating successful 'Self-Certification DC Rating' on all subject fuses.
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Should you have any questions regarding this correspondence, please contact me at the listed address and numbers. Regards, Strategic OEM Accounts Manager Cooper Bussmann Table 63 - Cooper Bussmann 170M, DC Fuse Test for Rockwell Automation Circuit Parameters Fuse Results...
The power supply cluster includes the 2198-Pxxx DC-bus power supply or 2198-RPxxx regenerative bus supply. System variables that you need to know include the following: • The type of AC to DC converter used • The external DC-bus current Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two DC- bus conditioner modules, or a capacitor module and DC-bus conditioner module mounted side by side, you must order the 2198- KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set separately. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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(1) Configure either of two digital inputs as Bus Capacitor OK. For DC-bus power supply configurable functions, see Kinetix 5700 Servo Drives User Manual, publication 2198-UM002. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for more information on accessory module installation. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
You can configure any of the regenerative bus supply digital inputs as Bus Conditioner OK in the Logix Designer application to monitor the Module Status output. Refer to Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, to see how the regenerative bus supply Digital Inputs category is configured. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
Flexible bus-bars are included with the 2198-CAPMOD-DCBUS-IO extension module. So, if you have a 2198-CAPMOD-DCBUS-IO extension module with a capacitor module or a DC-bus conditioner module, you do not need to order the 2198-KITCON-CAPMOD2240 or 2198- KITCON-DCBUSCOND connector set separately. Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
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Appendix B Kinetix 5700 Accessory Modules Notes: Rockwell Automation Publication MOTION-AT007A-EN-P - May 2020...
Drives in Common Bus Configurations with Kinetix 5700 Bus Supplies Application Technique Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Provides product specifications for Kinetix VPL, VPC, VPF, VPH, and VPS motors, Kinetix...
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