Related Manuals for VAN DER ENDE Vacon 100 Flow
Summary of Contents for VAN DER ENDE Vacon 100 Flow
- Page 1 19-12-2018 Version 18.10F Sw:FW0159V021 Vacon 100 Flow Course Version 18.10F G:\Data\Iedereen\cursussen\Frequentieregelaars\Vacon\Vacon 100 Flow versie 18.10-eng.doc Vacon 100 Flow page...
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Page 2: Table Of Contents
7.2 Setting up pressurised water systems ................. 34 8 Multi-Pump ....................... 35 8.1 Multi-Pump Single Drive/Multi-Drive ................... 35 8.2 Multi-pump Multi-drive application (Wizard) ................ 36 8.2.1 Application example: Multi-pump Multi-drive (Via Multi-pump Wizard 8.2) ...... 37 Notes .......................... 39 Vacon 100 Flow page... -
Page 3: Preface
Preface This course book is issued to those who have followed the Vacon 100 Flow course at Van der Ende pompen BV. It is also issued with each Vacon 100 Flow regulator. The course book is also intended as a quick and handy instruction manual for commissioning the Vacon 100 Flow. -
Page 4: Safety
The Vacon 100 frequency converter must be used for permanent installations. Be aware that the frequency converter can start automatically when it is connected to the power supply. To prevent this, unplug the motor from the frequency converter if sudden starting might be hazardous. Vacon 100 Flow page... - Page 5 100. There is a specific procedure for carrying out such tests. Failure to follow this procedure may cause damage to the device. Safety instructions Earthing and earth error protection The Vacon 100 frequency converter must always be earthed on the earth terminal Vacon 100 Flow page...
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Page 6: Wiring And Display
MR7, MR8 and MR9 cable 100 m 150 m 200 m Be careful! Reinforcement designed as mechanical protection (e.g. earth cable) is not suitable for an EMC-correct installation. Our preference is to use twisted cable for signal cables. Vacon 100 Flow page... -
Page 7: Control Keys
This key starts the motor when in local control mode (see Loc/Rem). Stop This key stops the motor when in local control mode (see Loc/Rem). In remote control mode, this key also stops the motor when "keypad stop key" is enabled (parameter M3.2.2). Vacon 100 Flow page... -
Page 8: Operation Of The Display
Multiselect parameter Monitor parameter Status monitor parameter Multi-monitoring (9/6/4 parameters in 1 image) Help Add to favourites View details of selected error Reset active error + retrieve or store parameters Remove from favourites Load/save parameter settings Vacon 100 Flow page... -
Page 9: Scrolling Through Parameters
3 Parameters 3.1 Scrolling through parameters main menu M3.1 BACK RESET M3.2 Change parameter Edit Parameter M3.5 M3.5.1 P3.5.1.1 BACK BACK BACK BACK RESET RESET RESET RESET Parameter M3.16 M3.5.4 P3.5.1.45 Vacon 100 Flow page... -
Page 10: Viewing And Modifying A Parameter
Selecting a monitor value below the graph shows a graph of this value. In the trend menus, it is possible to adjust the interval time and the minimum and maximum of the value to be displayed, or to switch to auto-scaling. Vacon 100 Flow page... -
Page 11: Vacon 100 Wizard
16 Acceleration time 1 0.1 to 3,000 sec 17 deceleration time 1 0.1 to 3,000 sec Yes* 18 Application Wizard (exit wizard) *) If yes is selected, the key parameters are gone through for each application. Vacon 100 Flow page... -
Page 12: Quick Setup Parameter Group
The following parameters may differ, depending on the choice of the application. P1.31..for Standard and HVAC P1.32..for PID control P1.33..for multitopump (single drive) P1.34..for multitopump (multitodrive) Vacon 100 Flow page... -
Page 13: Parameter Group Setting
3.21. Pump control 3.9.4. Underload 3.21.1. Auto cleaning 3.9.5. Quick stop 3.21.2. Jockey pump 3.9.8. AI low level protection 3.21.3. Preparation pump 3.21.4. Anti-blocking 3.10. Automatic reset 3.21.5. Frost protection 3.11. Application settings 3.12. Timer functions Vacon 100 Flow page... -
Page 14: The Distribution Of Di (Digital Inputs)
0 (0.3) is not sufficient, because the regulator will see a closed contact and generate an error. Slot 0.1: makes the function false. (Open contact) Slot 0.2 and higher: makes the function true. (Closed contact) DI 1,2,3 DI 4,5,6 Vacon 100 Flow page Slot E... -
Page 15: Functions For Di
Reset maintenance counter 1 Closed: Reset maintenance counter Closed: Flushing function active (P3.3.6.2) P3.5.1.36 Activate flushing reference Please note! Regulator starts when activating this function Open: Fire mode active (M3.17) P3.5.1.38 Open fire mode activation Closed: No action Vacon 100 Flow page... - Page 16 Flow switch Select digital input flow switch P3.5.1.59 AHF over temperature Activate AHF over temperature The default values listed above are applicable when using the default application. These values may change if other applications are used Vacon 100 Flow page...
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Page 17: Favourites Folder
- the regulator is in ready or sleep state. - the unit temperature is not too high. If the regulator is in run mode, the fan will run continuously regardless of the temperature of the unit. Vacon 100 Flow page... -
Page 18: Default
The parameter lock is deactivated by setting parameter M8.1 to normal and confirming with the access code. Please note! Make arrangements within your organisation on the use of this code, so that your colleagues can also modify this control. Vacon 100 Flow page... -
Page 19: Faults And Alarms
PID 2 outside pre-set values Fire mode enabled Inlet pressure monitoring Component changed Temperature error 1 Component added Temperature error 2 Component removed Pump running time Component unknown Not supported Errors are explained in the application manual. Vacon 100 Flow page... -
Page 20: Monitoring Values
Last active alarm code V2.12.1 V2.6.12 Last active alarm ID Various Fieldbus values V2.12.20 V2.6.13 Status motor regulator V2.6.14 Motor shaft power 1 decimal Monitor Drive Customizer Value V2.13.1 15020 Various Drive Customizer values V2.13.11 15200 Vacon 100 Flow page... -
Page 21: Vacon Live
4 Vacon Live In Vacon Live, you can change and view parameters with your PC. The Vacon Live programme also includes the Loader programme which means you can upload other software, applications and languages to the regulator. Vacon 100 Flow page... -
Page 22: Commissioning The Drive
Set the parameters (see Application Manual). Note; Enter all rated motor data according to the rating plate of the motor used. Conduct a functional test before the motor is connected to the regulator. Conduct test a.: Vacon 100 Flow page... - Page 23 9.). make sure that it is safe to start; inform employees about the test; repeat test 8.a. Make sure you switch the operating location to the correct position again (using the Funct key). Vacon 100 Flow page...
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Page 24: Applications
P3.15.11 Autochange frequency limit 25 Hz 50 Hz 1031 P3.15.12 Autochange pump limit 1030 P3.15.13 Range 1097 P3.15.14 Range delay 10 s 10 s 1098 P3.15.15 Constant production speed 100% 1513 6.2 Start Application via Wizard Vacon 100 Flow page... -
Page 25: Default Application (Wizard)
P3.4.1.2 0.1 to 300 s Deceleration P3.4.1.3 0.1 to 300 s Operating location: I/O - terminals Fieldbus Control panel Logic I/O A P3.2.6 Forward-reverse If reset error, autostart Forward-reverse (pulse) If reset error, break start contact Vacon 100 Flow page... -
Page 26: Application Example: 0 - 10 V Tracking Control (Using Default Wizard 6.2.1)
The tracking control is started by connecting 8 (DI 1) to 6 (+24 V). Make sure that dipswitch AI 1 is in the Volt signal position (up). Location and selection of dipswitch AI 1 Vacon 100 Flow page... -
Page 27: Application Example: 4 To 20 Ma Tracking Control (Using Default Wizard 6.2.1)
The tracking control is started by connecting 8 (DI 1) to 6 (+24 V). Make sure that dipswitch AI 2 is in the Current signal position (down). Location and selection of dipswitch AI 2 Vacon 100 Flow page... -
Page 28: Application Example: Up-Down Control (Using Default Wizard 6.2.1)
Increase speed, connect terminal 9 (DI 2) to 6 (+24 V). Decrease speed, connect terminal 10 (DI 3) to 6 (+24 V). Make sure that dipswitch AO 1 is in the Current signal position (down). Location and selection of dipswitch AO 1 Vacon 100 Flow page... -
Page 29: Pid-Control Application (Wizard)
Control panel reference point 1 P3.13.2.1 Fill in operating point Sleep function? Yes/no If no is selected, Wizard complete Sleep frequency P3.13.5.1 0 to 320 Hz. Sleep delay 1 P3.13.5.2 0 to 3,000 s Wake-up level P3.13.5.3 Regulator starting point Vacon 100 Flow page... -
Page 30: Application Example: Pid Control (Using Pid Control Wizard 6.2.2)
Lower limit Enter minimum pressure (bar) P3.13.6.4 Delay time …. sec. *) For the correct adjustment of the minimum frequency and sleep frequency, see Section 7.2 All these parameters are adjusted via the Wizard see reverse Vacon 100 Flow page... - Page 31 A fault can be reset remotely by connecting 10 (DI 3) to 6 (+24 V). To switch from target setpoint 1 to 2, connect 14 (DI 4) to 12 (+24 V). Flushing is activated by connecting 16 (DI 6) to 12 (+24 V). Vacon 100 Flow page...
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Page 32: Terminals
Relay output 1 Programmable (run) 21 RO1 nc 22 RO1 com 23 RO1 no 24 RO2 nc Relay output 2 Programmable (fault) 25 RO2 com 26 RO2 no 32 RO3 com Relay output 3 Programmable (ready) 33 RO3 no Vacon 100 Flow page... -
Page 33: Pressurised Water Systems
7 Pressurised Water Systems 7.1 Pressurised water system wiring plan (PID) Vacon 100 Flow page... -
Page 34: Setting Up Pressurised Water Systems
Make sure that the start value is always less than the target value, otherwise the Vacon 100 will never enter into sleep mode. Vacon 100 Flow page... -
Page 35: Multi-Pump
Single-drive is a system which can control up to 8 pumps using 1 regulator and multiple contactors/soft starters. Multi-drive is a system with multiple (max. 8) regulators. These keep the system pressurised via an independent communication bus. Multi-drive Single drive Vacon 100 Flow page... -
Page 36: Multi-Pump Multi-Drive Application (Wizard)
Step 31, 34 Enabled (weekdays) Step 32 Autochange interval P3.15.8 0 to 3,000 h Autochange days P3.15.9 Sunday to Saturday Autochange time P3.15.10 00:00:00 to 23:59:59 Range P3.15.13 0 to 100% Range delay P3.15.14 0 to 3600 s Vacon 100 Flow page... -
Page 37: Application Example: Multi-Pump Multi-Drive (Via Multi-Pump Wizard 8.2)
Enable feedback monitoring Enabled/Disabled P3.13.6.2 Upper limit value Enter maximum pressure (bar) P3.13.6.3 Lower limit Enter minimum pressure (bar) P3.13.6.4 Delay time …. sec. Multi-pump P3.15.1 Multi-pump mode Single drive Multi-follower (synchronous control) Multi-master (1 pump regulated) Vacon 100 Flow page... - Page 38 A fault can be reset remotely by connecting 14 (DI 4) with 12 (+24 V). Water thermostat (°C) or float must be connected to 16 (DI 6) and 12 (+24 V). Connect A and B (RS-485) of the various regulators with each other. For wiring diagrams, consult: www.vanderendegroep.nl/nl/producten/frequentieregelaars/vacon-100-flow Vacon 100 Flow page...
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Page 39: Notes
Notes The parameters listed in this booklet are merely examples from which no rights can be derived. Vacon 100 Flow page... - Page 40 Van der Ende Pompen B.V. · PO Box 10, 2676 ZG, Maasdijk · Maasambacht 4, 2676 CW, Maasdijk · Phone +31 (0)174 515050 · Fax +31 (0)174 514848 Rabobank 34.03.41.610 · Chamber of Commerce The Hague 27230471 · VAT NL8000.78.378.B01 · info@vanderendegroep.nl · www.vanderendegroep.nl...