Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Lutz B200 SS 41-R MS
Summary of Contents for Lutz B200 SS 41-R MS
- Page 1 Translation of the original instructions HORIZONTAL PUMP TUBE for container (IBC) Type B200, SS 41-R MS B200, PVDF 41-R MS B200 PURE, SS 41-R MS B200 Ex PURE, SS 41-R MS Read this operating instructions before start up! To be retained for future reference.
- Page 2 Fig. 2 Fig. 3 Fig. 4 Fig. 5...
- Page 3 Fig. 6 Fig. 7...
-
Page 5: Table Of Contents
Table of Contents 1. Concerning this manual ........................6 1.1 Terms ............................6 1.2 Target groups ..........................6 1.3 Associated applicable documents ....................6 1.4 Warnings and symbols ........................ 7 1.5 Latest state ..........................7 1.6 Copyright ............................. 7 2. Safety ..............................8 2.1 General safety information ...................... -
Page 6: Concerning This Manual
1. Concerning this manual This manual • is part of this product • is valid for all mentioned series • describes the safe and proper use in all operating stages 1.1 Terms User: Single person or organisation who is using the products e.g. customer, user, assistant 1.2 Target groups Target group Task... -
Page 7: Warnings And Symbols
What to do → Cross reference Requirement Tab. 4: Symbols and meaning 1.5 Latest state Please find the latest state of this operating instruction under www.lutz-pumpen.de. 1.6 Copyright The content of this operating instruction and the images contained in them are subject to the copyright protection of Lutz Pumpen GmbH. -
Page 8: Safety
2. Safety The manufacturer will not be held responsible for any damages resulting from non-compliance of the overall documentation, in particular for damages in case of non-compliance of the operating instructions. 2.1 General safety information Observe following regulations before accomplishing all activities. Product safety The pump is constructed in conformity with the state of the art and approved safety-related standards. Danger however can occur during use for life and health of the user or third parties or damage of the pump and other material assets. Therefore: •... -
Page 9: Proper Use
Personnel qualification • Ensure that personnel tasked with work on the pump have read and understood these instructions and all associated applicable documents, particularly safety, maintenance and servicing information, before they start work. • Clarify responsibilities, competencies and monitoring of the personnel. • Ensure that all work is carried out by technical qualified personnel only: - Assembly, servicing, maintenance work - Work on the electrics... -
Page 10: Specific Danger
Prevention of obvious misapplication (examples) • Observe and comply with the operating limits of the pump in terms of temperature, pressure, delivery rate (→ Appendix, table 2; contract data). • The power consumption of the pump increases with increasing density or viscosity of the liquid. To prevent an overload of the pump, coupling and motor, comply with the permissible viscosity and density (→... -
Page 11: Configuration And Function
3. Configuration and function Pump outlet G 1 1/4“ AG / Tri-Clamp DN 32 Connection for Hand wheel equipotential bonding Tri-Clamp connecting piece DN 40 Locking screw Wing nut S60x6 Fastening for clips Tri-Clamp locking clamp DN 32 Fig. 1A Pump outlet G 1 1/4” OT Hand wheel Wing nut S60x6 Fig. 1B... -
Page 12: Identification
3.1 Identification 1 Pump type 2 Serial number of the pump 3 ATEX-Identification 4 Year of construction of the pump (last two digits of the serial number e.g. -16 for 2016) 5 CE-Identification 3.2 Configuration A container pump comprises a drive motor and a pump tube. Following different versions are available: • Drive - Universal motor - Compressed air motor - Explosion-proof motors • Pump tube - Material - Stainless steel (SS 1.4571) - PVDF - Sealing with mechanical seal (MS) - Types of impeller axial impeller (R) 3.3 Function... -
Page 13: Transport And Storage
4. Transport and storage 4.1 Transport Unpacking and checking condition of delivery ► Unpack the pump tube on receipt and check for transport damages. ► Report transport damages to the manufacturer immediately. ► Check that the consignment is complete as ordered. 4.2 Storage WARNING Danger of injury and intoxication when handling hazardous liquids! -
Page 14: Fasten The Pump Tube To The Container (Ibc)
5.2 Fasten the pump tube to the container (IBC) 3 A shut-off device is available on the container. 3 A check valve is mounted on the pump outlet to prevent inadvertent emptying of the container. 3 When using nozzles, the container (IBC) must not be higher than the maximum operating pressure allows. -
Page 15: Operation
6. Operation 3 All connections and fittings are properly tightened 3 Valve spool on the container (IBC) open. WARNING Danger of injury and intoxication when handling hazardous liquids! ► Always wear protective equipment when working on the pump. ► Observe the maximum operating pressure and operating temperature. At high operating pressure, containers or hoses can burst or become loose. ► Supervise the pump tube or monitor with a flow monitoring device. ► Fill at an appropriate speed to prevent splashing out of liquids. ► Allow nozzle or cable end to drain after filling. There may still be liquid which would otherwise flow out uncontrolled. -
Page 16: Maintenance And Servicing
7. Maintenance and servicing WARNING Danger of injury and intoxication when handling hazardous liquids! ► Always wear protective equipment when working on the pump. ► Empty the pump tube and, if necessary, the hose line and the nozzle completely. 7.1 Observance ► Only use a non-leaking pump tube: The pump must be switched off and repaired immediately if liquid leaks out of the pump tube below the handwheel (→ Fig. 5). ► If necessary, use leakage monitoring. 7.2 Maintenance ► After pumping aggressive, tacky, crystallizing or contaminated liquids the pump tube must be flushed and cleaned with an appropriate detergent. -
Page 17: Repairs
8. Repairs ► Repairs should only be made by the manufacturer or authorized Lutz dealers. ► Only use original Lutz Pumpen spare parts. If other spare parts are used, liability on the part of Lutz Pumpen is obsolete. 8.1 Sending the pump to the manufacturer... -
Page 18: Instructions For The Explosion Protection
10.3 Special conditions ► Ensure that additional fitted components (e.g. coupling, gear, drive motor) are located outside of the mobile container. ► The requirements of unit group II (sub-class II B), category 2, temperature class T4 have to be met. ► Only use Lutz Pumpen explosion-proof drive motors. ► Do not use the drum pump for stationary operation. ► The operation of the pump has to be monitored during the pumping process in order to avoid dry running and empty running phases. -
Page 19: Equipotential Bonding And Earthing
10.4 Equipotential bonding and earthing ► Before starting up, an equipotential bonding must be established between the pump, the container to be emptied and the container to be filled. ► Clamp the equipotential bonding cable (order no. 0204-994) to create an equipotential bonding between the pump and the container to be emptied. For better conductivity, remove the paint and dirt from the clamping points. ► Equipotential bond between the containers to be emptied and to be filled via a conductive substrate (e.g. a conductive grating). ► Ensure that a conductive transition between container and earthing potential is available. Fig. -
Page 20: Conductive Hoses / Hose Connections
► Ensure that the hose connection provides a highly conductive transition between hose and pump tube as well as the nozzle. ► With poorly conductive transitions: Earthing all conductive parts. ► Identify and examine hose lines and armatures according to DIN EN 12115. 10.6 Traceability Products for potentially explosive atmospheres are identified by an individual serial number. Lutz Pumpen ensures the traceability of this device up to the initial point of delivery according to ATEX Directive. All persons who redeliver the device are obliged to guarantee its traceability to enable subsequent recall actions. -
Page 21: Annex
Annex Wetted parts Pump tube B200 Order No. 0151-400 B200 PURE Order No. 0151-401 B200 PURE Order No. 0151-402 B200 Ex PURE Order No. 0151-403 B200 Ex PURE ... - Page 22 Motor MI 4 MA/ME II 3 MA/ME II 5 MA/ME II 7 ME II 8 MD1xL MD2xL Pump tube B200 1000 B200 PURE 1000 B200 Ex PURE 1000 B200 PVDF 1000 Statements in mPas Table 3, Max. viscosity The viscosity values specified in the table are reduced when pumping liquids with a density of more than 1 kg/dm³. Motor MI 4 MA/ME II 3 MA/ME II 5 MA/ME II 7...
-
Page 23: Translation Of The Original Declaration Of Conformity
Manufacturer: Lutz Pumpen GmbH Erlenstraße 5-7 D-97877 Wertheim Product: Horizontal container pump (IBC) Types ATEX registered number B200 SS 41-R MS None B200, PVDF 41-R MS None B200 PURE, SS 41-R MS None B200 Ex PURE, SS 41-R MS 16 ATEX D117... - Page 24 Lutz Pumpen GmbH Erlenstraße 5-7 D-97877 Wertheim Tel. (+49 93 42) 8 79-0 Fax (+49 93 42) 87 94 04 e-mail: info@lutz-pumpen.de http://www.lutz-pumpen.de Subject to technical changes. 08/2020 Order No. 0698-501 Printed in Germany...
Need help?
Do you have a question about the B200 SS 41-R MS and is the answer not in the manual?
Questions and answers