Ingersoll-Rand QX Series Maintenance Information
Cordless drill/driver
Hide thumbs
Also See for QX Series:
- Product information (116 pages) ,
- User manual (29 pages) ,
- Programming manual (12 pages)
Subscribe to Our Youtube Channel
Related Manuals for Ingersoll-Rand QX Series
Summary of Contents for Ingersoll-Rand QX Series
- Page 1 47104302 Edition 1 November 2012 Cordless Drill/Driver QX Series Maintenance Information Save These Instructions...
- Page 2 Tool Diagnosis 1. Before servicing this unit, you will need a fully charged battery of known voltage. 2. Install this battery into the tool and press the trigger. The tool should run normally, with no abnormal sounds, and without any signs of problems.
- Page 3 6. Select QX Series under family then under the Run tab in the main menu bar, click on and run the IC-PCM/QX Event Log and select Location to reflect the tool. Consult the log for any Error Code listed and consult the Error Code listing in the ICS Manual (48619696) for possible solutions.
-
Page 4: Tool Disassembly
Tool Disassembly 1. Remove the battery from the tool, and place the tool on the work bench with the Display facing up. 2. Using a T-10 Torx Bit remove the two display panel screws. 47104302_ed1... - Page 5 3. Using the same screwdriver now remove the housing screws. Remove the bottom screws first, followed by the top, middle, and finally the center screw. 4. Carefully remove the housing clamshell ensuring that you do not damage any of the cables or connectors. 5.
- Page 6 6. Remove the trigger by pulling the trigger up slightly and out of the housing. Also remove the reverse lever from the housing. 7. Remove the hall cable connector from the motor. This connector is located at the top of the motor. It should be removed by placing the shaft of a small screwdriver under the cable to support it just behind the connector then gently pulling up on the screwdriver to unplug the connector.
- Page 7 9. If the Gear Pack has remained on the motor, remove it from the motor, and set aside. We will disassemble this later in the program. 10. While tilting the motor up slightly, remove the transducer from the front of the motor. 11.
- Page 8 12. Using a 2mm Allen wrench, remove the two Allen Screws which hold the motor mount onto the motor. Then remove the mount. 13. Carefully remove the electronic components (circuit boards, transducer and cables) from the housing. 14. Disconnect the transducer cable from the Foot Control Board. 47104302_ed1...
- Page 9 15. Disconnect the Interface cable which runs from the trigger board to both foot PCB and the handle PCB. There is one connector on the foot PCB and one on the handle PCB. 16. This will leave the Hall Cable which can now be disconnected from the foot board and the cable removed. 17.
- Page 10 Gear Case and Gear Pack Disassembly 1. For units with the ¼” quick change spindle, disassemble the spindle as follows. Remove the spiral spring clip from the front of the spindle, then remove the quick change collar, spring, spring support and rear spiral snap ring. 2.
-
Page 11: Tool Assembly
7. Disassemble the planetary gears and the pinion gear from the spindle assembles. Inspect the gear teeth and shaft holes for wear and damage. A pinion gear is used on the 4 Nm and 8 Nm tools only. 8. Also check the planetary spindle shafts for wear and damage. This completes the disassembly of the unit. Tool Assembly 1. - Page 12 3. Install the Gear Pack first, ensuring that the motor shaft engages into the gearing. Next, install the Gear Case assembly into the motor mount. 4. Ensure the transducer cable is to the left of the gear case ear so it can be routed properly and will not be damaged when the motor/gear case assembly is installed into the housing.
- Page 13 6. Route the green ground wire through the housing and to the top front screw lug. 7. Install the motor/gear case assembly into the Housing. Seat the rear of the motor first then, carefully lower the assembly into position. Add a service loop to the transducer cable under the gear case ear.
- Page 14 9. Connect the connector of the Interface cable to its connector on the foot PCB. 10. Connect the Hall Cable to its connector on the foot PCB, the transducer cable to its connection, and the connection between the foot PCB and the handle PCB.
- Page 15 12. Install the foot PCB and the battery interface. Retrace and fully seat all the cables, ensuring that they are in their proper position. Also ensure that the trigger board is still in place. Any cables which are not seated properly will be damaged resulting in the tool not performing properly.
- Page 16 15. Install the Handle PCB onto the center screw lug. Ensure that the O-ring is in position on the lug underneath the board. Again ensure that all the cables are routed properly and fully seated. 16. Install the trigger with the spring into the housing. Tilt the assembly at approximately a 45° angle with the rear down. Then slide the assembly into position.
- Page 17 18. Connect the ground cable connector and the Interface cable connector to the display board. 19. Install the second half of the housing onto the unit by tilting the bottom of the housing and align the housing and the foot PCB. Slightly push forward on the board to ensure it seats into the slots in the housing.
- Page 18 21. Install the housing screws in the tool to 1 Nm. Starting with the center screw, then the top two screws, proceeding to the middle and finishing with the bottom to screws. 22. Install the backcap onto the housing and secure it with two screws tightened to 1 Nm. 23.
-
Page 19: Tool Testing
Tool Testing Mini USB Port Mini USB Port 1. Connect the tool to a PC with ICS loaded onto it. 2. Open ICS, change the family to QX Series tools, and sync to current time. 47104302_ed1... - Page 20 3. Under the Diagnostic tab on the main menu bar, select System Diagnostic and then the Tool Calibration tab. 4. Select the proper Location ID for the tool you wish to be tested. 5. Connect an ETX or ETA to the PC. Insure that the Auto button appears. This allows the torque tester to automatically enter the torque valves. 47104302_ed1...
- Page 21 6. Click on the start button to begin the test and then run 10 runs at 100% torque on a medium test joint, then click on the stop button. 7. Click the send button to send the data to the tool. 47104302_ed1...
- Page 22 8. Click on the send button next to the Resultant TR Value to send this value to the tool. 47104302_ed1...
- Page 23 Notes:...
- Page 24 © 2012 Ingersoll-Rand, plc...
Need help?
Do you have a question about the QX Series and is the answer not in the manual?
Questions and answers