INFICON Table of Contents Table of Contents 1 About these instructions ........................... 7 1.1 Target groups ............................ 7 1.2 Warnings.............................. 7 2 Safety ................................ 8 2.1 Intended use ............................. 8 2.2 Special conditions for safe use ......................... 9 2.2.1 Intrinsic Safety (Ex protection) ...................... 9 2.2.2 Certified Gas Measurement ...................... 10 2.3 Owner/supervisor responsibilities ...................... 11...
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Table of Contents INFICON 6.2 Initial setup.............................. 44 6.2.1 Select available operating modes .................... 44 6.2.2 Adjust the local time........................ 44 6.2.3 Setting the language ........................ 44 6.2.4 Change permission level...................... 45 6.2.5 PPM Adjustment Factor ...................... 45 6.2.6 Select Gas (Ex)........................... 45 6.2.7 100% CH4 LEL conc........................
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INFICON Table of Contents 6.3.11.2 Setting reminder for IR Ethane Analysis ................ 77 6.3.11.3 Performing IR Ethane Analysis after automatic reminder .......... 77 6.3.11.4 Starting IR Ethane Analysis manually ................ 78 6.3.11.5 Viewing IR Ethane Analysis info .................. 79 6.3.12 Set limits and alarm levels ...................... 79 6.3.13 Set the brightness of the display....................
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Table of Contents INFICON 9.2 Certificate for oxygen and toxic gases.................... 104 9.3 Certificate for software for Ex/ExTox .................... 106 9.4 ATEX certificate for explosion protection (IRwin SXnn)................ 107 9.5 CSA (US/Canada) certificate for explosion protection (IRwin SXnn)............ 108 9.6 IECEx certificate for explosion protection (IRwin SXnn)............... 109 9.7 NEPSI (China) certificate for explosion protection................ 112...
INFICON About these instructions | 1 1 About these instructions This document applies to the software version stated on the title page. Product names may occur in the document, which are added for identification purposes only and belong to the respective owner of the rights.
EX application it is certified for (see "EX certification (intrinsic safety) [} 24]"). These models are jointly referred to as IRwin SXnn in the following. The IRwin S is not EX certified. Pay attention to the safety instructions "Safe operation [} 12]".
The charger or car adapter is subsequently connected to the inlet of the Ex Certified IRwin Charging Adapter. This means that the charger for IRwin S must, under no circumstances, be connected directly to the charging socket on any of IRwin models SX, SXT, SXG, and SXGT. See also Charging the battery [} 35].
The certification is valid in an ambient temperature of -15 to +40 °C and subject to periodic calibration, see ”Calibration [} 49]”. IRwin S, IRwin SX and IRwin SXG are operable within -20 to +50 °C. The certification is valid in an ambient temperature of -15 to +40 °C. The accuracy may not be according to specification outside this range.
(yellow box) has been performed by individuals or organizations not qualified therefore in writing by INFICON AB, Sweden. The manufacturer (INFICON) denies all responsibility for the compliance of this product with any of the type certificates for this product if the equipment is used in any way not conforming to the instructions in this User Manual.
2 | Safety INFICON 2.4 Duties of the operator • Read, observe, and follow the information in this manual and in the work instructions provided by the owner. This concerns in particular the safety instructions and warnings. • Always observe the complete operating instructions for all work.
Charger cable for car (591-361) Charger for IRwin SXnn models, 100-240V (580-605) Certified IRwin Charging Adapter (580-604) Operating instructions *Only valid for IRwin S up to serial number 92000700. IRwin Accessory Kit (580-712): Article (catalog number) Quantity Rod 850mm (580-150)
• The Flexi Bell is used for simple survey including meters and piping. The bell adapts to pipe geometry. INFICON single-cell IRwin methane leak detector uses the unique INFICON single-cell wide range wide range technology technology for detecting all concentrations from 1 ppm to 100 Vol% methane. This (patent pending) technology is very sensitive to the ethane content of natural gas.
INFICON Description | 4 IRwin SXG and SXGT models also have GC Ethane Analysis capability for distinguishing between Natural gas (NG), liquid petroleum gas (LPG) and swamp gas by determining the presence of methane, ethane and propane in the sampled gas.
Risk of explosion due to not approved probe parts. The original INFICON Hand probe is the only part of the probe system that is certified for use in potentially explosive areas. Other parts of the probe system, or third party accessories are not allowed in potentially explosive areas.
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INFICON Description | 4 Hand probe You can use the Hand probe to search for gas in building installations. The hand probe also constitutes the handle for the Carpet probe and for the Bell probe. Fig. 4: Hand probe Bar Hole Probe The Bar Hole Probe is used to pump out and take samples from holes drilled in the asphalt or concrete when pin-pointing a leak.
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4 | Description INFICON Swan Neck The Swan Neck is used on uneven surfaces where the carpet probe is unpractical. Can also be practical in bushes and other “confined” areas. Fig. 7: Swan Neck Flexi Bell The Flexi Bell is practical for surveys including frequent entries into gardens and check of meters and piping.
INFICON Description | 4 4.4 Display (10 PPM) Above ground Fig. 9: Display IRwin Navigation buttons Navigation and on / off button Battery status indicator Mode icon Measured value, target gas and Measurement range (in % or PPM unit depending on the operation...
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4 | Description INFICON Function buttons OK/Select/Confirm Navigation buttons (in this case go right) Cancel process Start process Start data logging Stop data logging Mute the alarm Table 2: Function buttons Symbols of the status Bluetooth activated Symbol ON = GPS connected and...
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INFICON Description | 4 Permission levels Symbol Permission level Password Basic none Intermediate 1111 Advanced (Supervisor) 1422 Table 4: Permission levels Status LED Green • Leak detector is charging normal (power off) • Normal operation in the modes Ex and Ex Tox.
• IRwin SX 580-010, • IRwin SXT 580-015, • IRwin SXG580-020, • IRwin SXGT580-030, are Ex certified with rating according to the following table. The IRwin S 580-000 is not Ex certified. EX rating EX rating Ex ia IIC T3, T : -20°C - +50°C,...
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INFICON Description | 4 Universal mode This mode is available if Universal Mode option is enabled. See Operating mode "Universal" [} 56]. Measurement Infrared (IR) principle Measurement : 1 ppm - 100 Vol% range The following is also displayed when total NG is above 2.7 Vol%: content in NG: 0.5 - 8 Vol%...
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4 | Description INFICON Above ground mode: This mode is not available if Universal mode option is activated. Measurement Infrared (IR) principle Measurement : 1 ppm - 5 Vol% range Resolution 1 ppm (0 - 100 ppm), 10 ppm (110 - 990 ppm), 0,1 Vol% (0,1 - 5...
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INFICON Description | 4 GC Ethane Analysis mode: Measurement Gas Chromatography separation with semiconductor detector principle Measurement 1000 ppm gas needed in sample. This refers to total range hydrocarbon content (i.e., natural gas, swamp gas or LPG etc.). Capability Can identify Natural Gas at 0.5% C level.
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4 | Description INFICON House mode: This mode is not available if Universal mode option is activated. Measurement Infrared (IR) principle Measurement : 1 ppm - 5 Vol% range Resolution 1 ppm (0 - 100 ppm), 10 ppm (110 - 990 ppm), 0.1 Vol% (0.1 - 1 Vol%), 1 Vol% (>1 Vol%)
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INFICON Description | 4 Confined Space mode: This mode is not available if Universal mode option is activated. Measurement Infrared (IR) principle Measurement , 1 ppm – 100 Vol% for natural gas with up to 8% C2H6 range (ethane) content Resolution 1 ppm (0 - 100 ppm), 10 ppm (110 - 990 ppm), 0.1 Vol% (0.1 - 1...
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4 | Description INFICON Ex mode: This mode is not available in IRwin S. Measurement Infrared (IR) principle Measurement : 1 - 100% LEL range Resolution 1%LEL Measurement ±5%LEL error Response time = 3 s, t = 5 s Recovery time <3 s, t...
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INFICON Description | 4 <16 s, t <40 s CO: t < 15 s, t <30 s <12 s, t <36 s S: t <18 s, t <66 s Recovery time <3 s, t <5 s <12 s, t <36 s <16 s, t...
4 | Description INFICON 4.7 Concentration of calibration and test gases Calibration routine Default gas Adjustable range Info Ex (2.x% CH 2.2 Vol% CH 2.0 - 2.5 Vol% in 0.1 Select gas close to 50% LEL Vol% increments Above Ground and 10 ppm CH 8 - 15 ppm in 0.1 ppm...
INFICON Getting started | 5 5 Getting started 5.1 Charging the battery WARNING Explosion hazard The equipment for charging IRwin is not ATEX certified/ex-protected. ► Never charge IRwin (all models) in potentially explosive atmospheres. WARNING Using the wrong charger could damage the explosion protection of IRwin SXnn models.
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Switch off IRwin S. Connect the "Charger for IRwin S, 100-240V (580-603)" or "Car adapter for IRwin S, 12V (580-602)" to the charging inlet of IRwin S. Align the red marks of the charging socket and charging plug with each other.
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INFICON Getting started | 5 Accessories for charging for IRwin SXnn and IRwin S from serial number 929000705 Charger cable for car (591-361) Charger for IRwin SXnn models, 100-240V (580-605) Certified IRwin Charging Adapter (580-604) Charging IRwin SXnn and IRwin S from serial number 929000705 Switch off IRwin SXnn.
Risk of explosion due to not approved probe parts. The original INFICON Hand probe is the only part of the probe system that is certified for use in potentially explosive areas. Other parts of the probe system, or third party accessories are not allowed in potentially explosive areas.
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INFICON Getting started | 5 Attach the hand probe to the probe rod. Connect the probe tube of hand probe to the gas inlet of the leak detector, see "Design of the leak detector [} 15]". Install the probe rod To improve the ergonomics of the carpet probe, you can install the "probe rod extension extension".
5 | Getting started INFICON Remove the O-ring and clean the threaded hole on the black fork on the carpet (where you removed the connector). Place the O-ring flat on the bottom surface of the threaded hole. Screw the extension rod in place in the carpet fork. Make sure the O-ring stays in place by holding the fork vertical.
INFICON Getting started | 5 ð The serial number of the leak detector is displayed in the drop down menu. Select "Connect" on the menu bar in IRwin App. Click "Start Streaming" on the menu bar of IRwin App. 5.3.3 Transfer log files from leak detector to computer ü...
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5 | Getting started INFICON Set the leak detector in the desired mode. This must be one of the following operating modes: Bar Hole, Gas Purity, House, Above Ground or Confined Space. Bluetooth is active in all these modes. Start IRwin App on your computer.
Explosion hazard IRwin S and any kind of equipment for charging (for all models), are not ex-protected. ► Do not use the IRwin S or any kind of charger for the S and SXnn versions in explosive atmospheres. The start-up sequence can differ slightly between the individual models.
6 | Operation INFICON 6.2 Initial setup IRwin is delivered set in English language, and modes according to German DVGW regulations. After 2 minutes of inactivity the menu system exits automatically to the measurement screen. 6.2.1 Select available operating modes IRwin can be also set for general use in "Universal mode"...
INFICON Operation | 6 6.2.4 Change permission level The leak detector has three permission levels “Basic“, “Intermediate“ and “Advanced“. The leak detector starts with the permission level "Basic". The permission levels “Intermediate“ and “Advanced“ are protected by a password. You can see which permission level is active in the status line of the display ("Display [} 19]").
6 | Operation INFICON 6.2.7 100% CH4 LEL conc You can select the LEL level according to local standards. Choose between 4.4% and 5.0%. ► > > General > Custom (Tab) 6.2.8 Universal Mode IRwin can be set up in two general ways: Default and Universal.
INFICON Operation | 6 6.2.11 Screensaver timeout You can activate a screen saver that will turn the screen off if there is no alarm or key action within an adjustable time. > > General > Display (Tab) Select the desired timeout or select "Off" to disable the screensaver.
Consider relevant standards and regulations. Function Test ü Login as Intermediate or Advanced Reminder > > Function Test > Interval (Tab) Select the function test and the time interval. ð IRwin S: You can set a time interval. 48 / 128 IRwin-Operating-instructions-mina66en1-15-(1904)
INFICON Operation | 6 ð IRwin SXnn: You can set the time interval individually for the modes “Above Ground“ / ”Universal (low range)", “Bar Hole” / ”Universal (high range)”, “Ex“, “Tox Mix“ and “GC”. Leave the view via 6.2.15 Calibration The built-in calibration routines guide you through the adjustment of the leak detector sensitivity to the various test gases.
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6 | Operation INFICON • Bar Hole CO / Universal (20.0% CO ) - monthly For calibration of the CO measurement of Bar Hole you need the following gas concentrations: 20% CO This calibration does not influence the toxic CO calibration (ppm) in the Ex Tox calibration routine.
INFICON Operation | 6 6.2.15.1 Standard calibration procedures Prepare calibration For a complete calibration you need the gases listed, see "Concentration of calibration and test gases [} 34]". It is not necessary that you calibrate all modes at the same time.
6 | Operation INFICON • The gas must be delivered at ambient pressure (i.e., do not push gas into the leak detector). The normal way to accomplish this is to create an open connection between gas container and detector inlet so that the excess calibration gas is vented to the ambient.
INFICON Operation | 6 Set the exact gas concentration value via drop-down menus. The leak detector shows the gas to adjust in the window and the currently stored concentration appears just below the setting line. You cannot set the concentration outside the range.
6 | Operation INFICON 6.3 Operating modes After 2 minutes of inactivity the menu system exits automatically to the measurement screen. 6.3.1 Select operating mode After finishing the self test the leak detector goes into the operating mode. ► Press repeatedly to scroll through the operating modes.
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INFICON Operation | 6 (10 PPM) Above ground Fig. 11: “Above Ground” display Navigation buttons Navigation and on / off button Battery status indicator Mode icon Measured value, target gas and Analog bar indicating range (grey), unit measurement value (blue) and...
6 | Operation INFICON 6.3.3 Operating mode "Universal" This mode combines highest sensitivity for PPM levels of Methane all the way up to 100 Vol% and can be used for all applications except safety checks. Use Ex or ExTox mode for checking the safety of the work place.
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INFICON Operation | 6 (10 ppm) Universal Fig. 12: Universal Measurement value Measured gas Unit of measured value PPM threshold Zeroing button, if needed. Zeroing Data logging activation. symbol disappears if gas is detected. Measurement range Measurement range 1 ppm - 100 Vol% methane...
6 | Operation INFICON 6.3.4 Operating mode “Bar Hole” This mode is intended for pin-pointing leaks by measuring the concentration in the ground. The detector is ready to use when the measurement value is black and status LED is blue. No gas alarms are given in this mode.
INFICON Operation | 6 Measurement range Measurement range 0.5 Vol% - 100 Vol% CH 0.1 Vol% - 20 Vol% CO You can readjust the zero point of the CH Vol% value if needed. This can be done if deviation is within ± 5 Vol%. Press lower left button if "0" appears in blue.
6 | Operation INFICON 6.3.4.2 Setting parameters for “Auto Bar Hole” > > Auto Bar Hole > Settings (Tab) Measuring Duration. This is the time the detector tests the gas in each measurement. Select 10 - 20 s (5 s increments) Evacuation Duration.
INFICON Operation | 6 6.3.5 Operating mode "GC Ethane Analysis" This mode is intended for determining if a gas sample is natural gas (NG) or liquefied petroleum gas (LPG), by identifying the methane, ethane and propane content. Natural gas (NG) typically contain at least 0.5 vol% of ethane in addition to a high concentration of methane.
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6 | Operation INFICON Analog bar indicating Battery status indicator concentration range (grey) needed to perform GC Ethane Analysis and measurement value (blue) in quasi logarithmic scale Mode icon Measured value, target gas and unit Operation mode and menu bar Take sample for analysis.
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INFICON Operation | 6 NOTICE Overloading the GC column with high gas concentrations will make analysis slow and possible non-functional Move instrument away from leak area to fresh air directly after taking sample to avoid this. If you suspect overloading, you can make a prolonged column purge by pressing the sampling button (lower left) more than 3s.
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6 | Operation INFICON NG with Ethane detected GC Ethane Analysis Fig. 15: NG with Ethane detected The data saved after a GC Ethane Analysis contains data for when and where the sample was taken. The data can be retrieved by the IRwin APP (Windows application) that will create a PDF report for the analysis.
INFICON Operation | 6 6.3.6 Operating mode “Confined Space” WARNING The accuracy of the methane measurement in the operating modes "Confined Space" and "House" is not certified for the LEL measurement. Observe all safety precautions when alarms are given. Never open or enter a room without first checking the LEL level in Ex or Ex Tox operation mode.
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6 | Operation INFICON Confined Space Fig. 16: “Confined Space” display Analog bar indicating range (grey), Measurement value measurement value (blue) and alarm settings (red lines) in VOL% (quasi-logarithmic scale) Measured gas Symbol of active operating mode Unit of the measured value...
INFICON Operation | 6 6.3.7 Operating mode "House" WARNING Gas alarms are not safe in this mode! The background concentration around the detector is zeroed out. Signal will only be displayed if probe detects higher gas than the reference inlet.
6 | Operation INFICON 6.3.8 Operating mode "Gas Purity” This mode is intended for checking that the gas has reached a certain point in the network when a previously purged section is refilled. This mode is not available if Universal mode is activated.
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INFICON Operation | 6 You can readjust the zero point of the CH Vol% value if needed. This can be done if deviation is within ± 5 Vol%. Press lower left button if "0" appears in blue. Deviation outside ± 5 Vol% is an indication that the system needs to be calibrated.
6 | Operation INFICON 6.3.9 Operating mode "Ex" This operating mode is used to check or monitor the fire or explosion risk in the working environment. The concentration of the gas is given in % LEL. A signal of 100% LEL or higher (> % LEL) means there is a risk of fire.
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INFICON Operation | 6 Unit of the measured value Zeroing button, if needed. Zeroing symbol disappears if gas is detected. ±Measurement range Measurement range 1 - 100 %LEL methane You can readjust the zero point of the %LEL value if needed. This can be done if deviation is within ±...
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6 | Operation INFICON The acoustic signal and the status LED are the primary alarm signals. All gas alarms have a latching function. After a gas alarm is triggered, a check mark key appears in the upper right corner of the display.
INFICON Operation | 6 6.3.10 Operating mode "Ex Tox” This operation mode is used to monitor and warn for explosive and toxic gas concentrations as well as oxygen deficiency in the working area. %LEL 21.6% O 0.05% CO 0.0 ppm H S...
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6 | Operation INFICON 0.1 - 25 Vol% You can readjust the zero point of the %LEL value if needed. This can be done if deviation is within ± 5 %LEL. Press lower left button if "0" appears in blue.
INFICON Operation | 6 After the leak detector has been exposed to high methane concentrations, it often displays increased measurement values in the ppm range for a few minutes. This is a normal behavior of the leak detector due to gas residues inside the leak detector.
The resolution is 0.1% and the accuracy better than 1 Vol%. INFICON single-cell IRwin methane leak detector employs the unique INFICON single-cell wide range wide range technology technology to detect all concentrations from 1 ppm to 100 Vol% methane. This (patent-pending) technology is very sensitive to the ethane content in the natural gas.
INFICON Operation | 6 > > IR Ethane Analysis > Settings (Tab) Select "Ethane (%) for Compensation". Set the desired ethane concentration. ð The value shown is the current setting. The last value (indicated by an “A”) is the result of the last IR Ethane Analysis.
6 | Operation INFICON ð Try to make the signal stabilize at a value between 20 and 80. When succeeding, the detector will need another 2-3 seconds to calculate the ethane concentration. The result is displayed as % C ð...
6.3.12 Set limits and alarm levels WARNING Explosion hazard Irwin S is not certified for use in explosive atmospheres and is also not suitable for estimating fire potential (LEL level). Alarm indications: Gas alarms are usually separated into three levels of severity:...
6 | Operation INFICON • All alarms are latching and must be confirmed manually even if the alarm conditions that lead to the alarm are no longer existing. Alarms are confirmed by pressing the upper right key, next to the check mark.
INFICON Operation | 6 Once you have set the function test intervals, the leak detector will remind you to perform the respective Function test, see "Setting the Function Test Interval [} 48]". Recommended • Above ground: Before starting work (10 ppm CH Function test intervals •...
6 | Operation INFICON Complete the self test. Make sure that the desired basic settings are correct. See "Initial setup [} 44]". Make sure that the settings for the desired operating mode are correct. See "Operating modes [} 54]". Switch to the desired operating mode.
INFICON Operation | 6 6.8 Viewing logfile list ü Login as Intermediate or Advanced ► > > Data output > Files (Tab) ð The recorded files are shown in the Log files table. Deleting files is only possible with the IRwin App software, see "Transfer data to computer [} 40]".
If you need to do a hardware switch off you should restart the leak detector immediately, If the leak detector malfunctions again you will need to contact INFICON service. Press the "On / Off” key for 9 seconds.
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Red LED / Constant HW Watchdog triggered Perform hard switch off. beep Restart detector. If problems remains: Contact INFICON service. Reference Inlet Blocked Reference inlet blocked Check that nothing is blocking the inlet. Reference inlet filter Contact INFICON service. clogged...
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INFICON Message Possible error sources Remedy sensor error System error Restart detector. If problems remains: Contact INFICON service. S STEL level Short Term Exposure Normal function. reached, (STEL and alarm for H If warning reapperas without any gas present: limit shown,Confirm) Recalibrate TOX mode.
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Switch off detector and charge battery (count down to power off) voltage error System error Restart detector. If problems remains: Contact INFICON service. Detector shuts down System error Restart detector. If problems remains: Contact INFICON service. Red LED and constant HW watchdog trigged Perform hardware reset.
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"Gas Sensors" has red Sensor error or warm-up Restart detector. cross in function test drift If problems remains: Contact INFICON service. result screen. "Buzzer" has red cross Buzzer "hole" blocked or Dry and clean buzzer hole. in function test result filled with water Restart detector.
INFICON Maintenance | 7 7 Maintenance The gas inlet of the instrument, as well as the probe system include various filters. These must be replaced at intervals specified in the maintenance plan. If the leak detector is used in dirty environments, more frequent replacements may be necessary.
Examine all parts of the probe system for external damages. Check that the rubber grip of the Hand Probe is not broken or missing. The rubber is certified anti-static and must be replaced by original INFICON spare if damaged or missing.
INFICON Maintenance | 7 7.4 Maintenance of the Leak Detector 7.4.1 Seasonal shut-down IRwin SXT is using a small amount of power when shut off. This allows the clock to continue running and the function of oxygen sensor to be maintained for faster warm- When you want to store the leak detector up to 3 months charge it fully.
7 | Maintenance INFICON 7.6 Maintenance of the Carpet Probe ► Change the inline filter according to the maintenance plan, see Maintenance plan [} 89]. 92 / 128 IRwin-Operating-instructions-mina66en1-15-(1904)
INFICON Maintenance | 7 7.7 Maintenance of the Bell Probe Fig. 21: Flexi Bell ► Change the filter according to the maintenance plan, see Maintenance plan. Fig. 22: Bell Probe Bell O-Ring Paper filter Filter housing Screw off the top of the filter housing.
Change the filter according to the maintenance plan, see Maintenance plan. See also 2 Maintenance of the Bell Probe [} 93] 7.9 Maintenance of the Bar hole probe Rubber needs to be replaced when worn. Contact INFICON. Fig. 24: Bar Hole Probe 94 / 128 IRwin-Operating-instructions-mina66en1-15-(1904)
ð You will then receive a return number from us. Use the original packaging when returning. Before sending the instrument attach a copy of the completed contamination declaration. See below or on the homepage of INFICON. IRwin-Operating-instructions-mina66en1-15-(1904) 95 / 128...
INFICON Decommissioning the leak detector | 8 8.2 Disposing of the equipment The leak detector can either be disposed of by the owner or be sent to the manufacturer. The leak detector contains materials that can be recycled. This option should be exercised to prevent waste and also to protect the environment.
Index INFICON Index Adjustment Factor 45 Dead band 48 Alarm Declaration of Contamination 95 Latching Function 72, 74 Delete file 41 Level 79 Description alive signal 71, 74 Bar Hole Probe 17 Ambient conditions 23 Bell Probe 16 Application mode Carpet Probe 16...
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INFICON Index Scope of delivery 13 Select Gas 45 Screen timeout 47 Self-test 82 Settings Measurement 54 Installation Spare parts 89 Measuring system 38 statistics 83 Intended use 8 Status 82 IR Ethane Analysis 76 Status display 55 Status indicators 20...
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Index INFICON 126 / 128 IRwin-Operating-instructions-mina66en1-15-(1904)