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Norac FLEXI-COIL 67 Series Installation Manual

Spray height controller
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Spray Height Controller
FLEXI-COIL Series 67
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac FLEXI-COIL 67 Series

  • Page 1 Spray Height Controller FLEXI-COIL Series 67 Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+FC1-INST REV E (FLEXI-COIL Series 67) NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 INSTALLATION PROCEDURE ......................8 ....................... 8 XISTING SYSTEM CHECK ........................8 PEED ....................... 10 ENSOR NSTALLATION ....................13 ENSOR NSTALLATION ....................... 14 ENSOR NSTALLATION 4.5.1 Boom Roll Sensor Mounting....................

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation specially to fit the sprayer to facilitate a procedure requiring boom movement will complete installation. However, NORAC need to be done first. Once the hydraulics cannot guarantee all parts fit as intended due have been disconnected you must complete...

  • Page 6: Parts Lists

    CABLE UC4 CAN NODE DUAL 44656D CABLE VALVE VARIABLE RATE DT 44651 CABLE VALVE EXTENSION 44650-09 CABLE POWER FOR FLEXI-COIL 67 SERIES 4461BC+ UC4 PLUS BOOM CONTROL PANEL 44631 UC4 ULTRASOUND SENSOR 44641 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE...
  • Page 7 Substitution parts will in no way affect the operation of the system provided that they are installed as directed. Item V01 – 2 Station Valve Block (44963D) may be substituted with: Item Part Number Name Quantity 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE The 44933D is a direct replacement for the 44963D.
  • Page 8 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti-seize lubricant is...
  • Page 9 The parts that come with your UC4+ System are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Controller Components...
  • Page 10 Figure 3 – Hydraulic Plumbing Schematic...

  • Page 11: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for It is necessary to check the existing system’s the next step. functionality before installing the UC4+ system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 12 Table 4 – Boom Test Record (WITHOUT UC4+ System) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 –...

  • Page 13: Wing Sensor Installation

    Sprayer Boom Control Operator’s Figure 5 – Breakaway Sensor Mounting Manual (M01) for implications. Bracket Assembly 4. Mount the NORAC UC4+ ultrasonic To assemble the breakaway sensor sensor (E02) into the sensor brackets. bracket: The sensors should be oriented forward...
  • Page 14 When installing the UC4+ sensors (E02), start with the smallest serial General mounting rules for UC4+ number on the left hand side ultrasonic wing sensors: proceeding to the largest serial number on the right hand side a) In its lowest position, the sensor mouth (Figure 9).
  • Page 15 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 9 – Sensor Serial Number Installation Location...

  • Page 16: Main Lift Sensor Installation

    4.4 M 3. Mount the sensor onto the sensor ENSOR NSTALLATION mounting collar (Figure 11). 1. Assemble the main lift sensor bracket (B11) as shown in Figure 10. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 10 – Main Lift Sensor Bracket 2.

  • Page 17: Roll Sensor Installation

    4.5 R When mounting the roll sensors use the ENSOR NSTALLATION following guidelines and refer to Figure Mount the roll sensors to the included roll sensor brackets using the machine screws and nylon lock nuts, as illustrated a) The smaller the distance between A in Figure 13.

  • Page 18: Boom Roll Sensor Mounting

    * The boom frame roll sensor does not have a temperature probe Figure 15 – Roll Sensor Mounting with Respect to Sprayer Orientation 4.5.1 Boom Roll Sensor Mounting 4.5.2 Chassis Roll Sensor Mounting The boom roll sensor (E04) must be The chassis roll sensor must be mounted to a mounted to the rotating part of the boom.
  • Page 19 Figure 16 – Roll Sensor Mounting (Viewed from Rear of Sprayer) Figure 17 – Roll Sensor Mounting (Viewed from Front of Sprayer) Figure 18 – Boom and Chassis Roll Sensors Correctly Mounted...

  • Page 20: Inverted Roll Sensor Mounting

    4.5.3 Inverted Roll Sensor Mounting If desired, the Roll sensor may be mounted mounting may be used to optimize the inverted, so long as the connector exits mounting criteria as explained at the towards the right-hand boom. Inverted beginning of Section 4.5 Figure 19 –...

  • Page 21: Hydraulic Installation

    TRANSPORT POSITION. IMPORTANT: 44933D Component failure Figure 21 – NORAC Valve Block contamination is not covered under the UC4+ Spray Height Control system 2. Install the 6MB-6MJ fittings (F06) on warranty. It is recommended that a the "P"...

  • Page 22: Valve Mounting

    4.6.2 Valve Mounting 1. Mount the NORAC valve (V01) on the sprayer using the valve mounting bracket (B10). 2. As shown in Figure 23, screw short side of the threaded rods into the bottom of the valve block at least 3/8". The valve mounting holes are drilled and tapped 3/8 NC-1"...

  • Page 23: Hydraulic Plumbing

    4.6.3 Hydraulic Plumbing b. The "A" ports of the NORAC block must be connected to the “lower” WARNING! lines of the cylinders. The ports on the sprayer block must then be From this point in the installation the plugged with the 6MBP plugs (F01).

  • Page 24: Electrical Installation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 25 The gold connector is rear of the sprayer to the area where the to be connected to the Flexi-Coil plug NORAC hydraulic valves are located. that comes from the sprayer side. Plug the other connections together.
  • Page 26 9. Install the 2-pin connectors from C03 onto each NORAC valve as shown in Figure 26. Depending on the valve block part number, “UP” “DOWN” connectors will be on opposite sides of the block. 10. The connectors on the valve cable (C03) are marked RIGHT UP, LEFT UP, RIGHT DOWN and LEFT DOWN.
  • Page 27 Figure 27 – Cable Configurations: C1 – 13. Connect the sensor branch cable (C02) to the 4-pin AMP plug on C02B . 14. Route the sensor branch cable (C02) to the wing and main sensors. Follow existing cables and/or hydraulic lines along the boom.

  • Page 28: Completing The Installation

    Panel using the switch on the side of its chassis. 4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ System installed. Record the results for comparison in Table 5. 5. For optimal performance of the UC4 system, there should be very little play at the hitch clevis.

  • Page 29: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C01: 44662B-40 – S ENSOR RUNK ABLE 5.2 I C01B: 44687 – S ENSOR XTENSION ABLE...

  • Page 30: Item C02: 44668 - Sensor Branch Cable

    5.3 I C02: 44668 – S ENSOR RANCH ABLE 5.4 I C02B: 44664 – C UC4 CAN N ABLE...

  • Page 31: Item C03: 44656D - Cable Valve Variable Rate Dt

    5.5 I C03: 44656D – C ABLE ALVE ARIABLE 5.6 I C04: 44651 – V ALVE XTENSION ABLE...

  • Page 32: Item C10: 44650-09 - Power Cable For Flexi-Coil 67 Series

    5.7 I C10: 44650-09 – P FLEXI-COIL 67 S OWER ABLE FOR ERIES...
  • Page 33 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

This manual is also suitable for:

Uc4+ roll control

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