KROHNE OPTISENS TSS 2000 Handbook
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KROHNE OPTISENS TSS 2000 Handbook

Sensor for total suspended solids measurement in water and wastewater
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OPTISENS TSS 2000
OPTISENS TSS 2000
OPTISENS TSS 2000
OPTISENS TSS 2000
Sensor for total suspended solids measurement in
water and wastewater
SW.REV. 0.0.9_
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01
Handbook
Handbook
Handbook
Handbook

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Summary of Contents for KROHNE OPTISENS TSS 2000

  • Page 1 Sensor for total suspended solids measurement in water and wastewater SW.REV. 0.0.9_ The documentation is only complete when used in combination with the relevant documentation for the signal converter. © KROHNE 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2018 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 3: Table Of Contents

    5.2.4 Menu D, service........................31 5.3 Calibration ........................32 5.3.1 Calibration with MAC 100 signal converter ................32 5.3.2 Calibration log........................38 5.3.3 Restore the factory settings ....................39 5.4 Troubleshooting......................39 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...
  • Page 4 6.2.2 Form (for copying) to accompany a returned device............42 6.3 Disposal .......................... 42 7 Technical data 7.1 Measuring principle......................43 7.2 Technical data......................... 44 7.3 Dimensions and weight ....................45 8 Notes www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 5: Safety Instructions

    Downwards compatible changes with new functions Incompatible changes, i.e. electronic equipment must be changed. Release date Software revision Changes and Documentation compatibility 2016-08-31 SR 0.0.9_ MA_OPTISENS_TSS_2000_R01 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 6: Intended Use

    The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. The intended use of OPTISENS TSS 2000 sensors is the measurement of the total suspended solid content in water and wastewater applications. The sensor is suitable for connection to the MAC 100 signal converter.

  • Page 7: Safety Instructions From The Manufacturer

    The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 8: Product Liability And Warranty

    This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 9: Warnings And Symbols Used

    In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 10: Device Description

    1 Ordered sensor 2 Documentation Optional accessories: • SENSOFIT IMM 2000 - Immersion assembly • SLM Calibration filter 2 AU (XGAX002010) INFORMATION! For further information contact your local sales office. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 11: Device Description

    4 Serial number 5 Website / Marking for WEEE disposal 6 Manufacturer date, Software revision / TAG number / Ingess protection 7 Temperature range 8 Order code 9 Device name 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 12: Installation

    It is designed to be immersed “ ” in a water or waste water basin. A breakage of the immersion fitting should not lead to a hazard. However, use suitable immersion fittings. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 13: Storage And Transport

    2. Calibrate the sensor. 3. Mount the sensor into the immersion assembly. (For further information refer to the manual of the assembly) 4. Install the sensor into its final measuring location. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 14: Opening The Converter Housing

    • Slide the housing cover backward 3. The housing cover is guided and held by the inside hinge; you have access to the terminal compartment now (see 4 in the previous drawing and next section). www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 15: Mounting The Sensor Into An Assembly

    • Connect the wires to the MAC 100 signal converter. For further information refer to Connecting the sensor cable to the signal converter on page 16. For removing the sensor, repeat the steps above in reverse order. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 16: Electrical Connections

    • Scale selection flexibility • Digital input to hold signals during cleaning process • Easy calibration • Set minimum and maximum for alarm relays • Galvanic isolated 4...20 mA outputs • Error current www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 17 • Push the wires 7 into terminal J 3, Q 4, Y 5, V 6 and S 2. • To remove a wire, press down the white clip 8 on the corresponding terminal and pull the wire out. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 18: Operation

    A3 manual hold A4 set clock A5 reset errors A6 analog > A6.1 measurement outputs A6.3 range A6.4 time constant A18 temperature offset A19 product cal. ↓↑ ↓↑ ↓↑ www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 19 B5.1 status log B5.2 calibration log B6 information B6.1 C number B6.2 process input A B6.4 SW.REV. MS B6.5 SW.REV. UIS B6.6 Electronic Revision ER B6.7 TSS 2000 ↓↑ ↓↑ ↓↑ ↓↑ 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...
  • Page 20 C5.6 special functions C5.7 units ↓↑ ↓↑ ↓↑ ↓↑ D service: D service: D service: D service: This menu is password protected and contains functions to be used by service personnel only. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 21: Function Tables

    (exits the function copying the value to all analog outputs). A18 temperature Manual setting of the temperature. offset A19 product cal. This menu allows to calibrate the sensor and change the corresponding settings 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 22: Menu B, Test

    • 2nd line: software B6.7 TSS 2000 Gives information about the sensor version • 3rd line: production date www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 23: Menu C, Setup

    (R1, R2 or R3, if existent). C3.1.6 terminals R2 Options: C3.1.7 terminals R3 • status output: status output active • limit switch: limit switch active • off: no function at terminals 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...
  • Page 24 Range: 0...22 mA. C3.2.11 4mA trimming Defines the min. and max. limits Range: 3.6000...5.5000 mA C3.2.12 20mA trimming Defines the min. and max. limits Range: 18.500...21.500 mA www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 25 This function allows to simulate input values for the control input. The available options are break and set value. With set value the simulation can be set to On and started with Yes. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...
  • Page 26 C3.7). C3.8 Status output R3 or Refer to submenus of limit switch R1 (all submenus and options are limit switch R3 identical, except that they start with C3.8). www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 27 C5.2.5 information Contains serial number, user interface software version number and production date of the circuit board. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...
  • Page 28 Options: • automatic • X. up to X.XXXXXXXX www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 29 Y-axis manually with the help of this function. C5.5.3 time scale This function allows to define the scaling of the X-axis (i.e. total time span of the trend). 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...
  • Page 30 Options: %, ppm (parts per million), ppb (parts per billion). C5.7.6 spec.conductivity This function allows to define the specific conductivity unit. Options: mS/cm, µS/cm, free unit. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 31: Menu D, Service

    This function allows to define the TSS unit. Options: g/l, %, mg/l. 5.2.4 Menu D, service This menu is password protected and contains functions to be used by service personnel only. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 32: Calibration

    Meanwhile the status messages show checks in progress checks in progress. For more checks in progress checks in progress details about how to select the manual hold function refer to the signal converter manual. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 33 (e.g. polymer film). INFORMATION! Use a soft tissue to wipe the window clean. Otherwise the polymer films are not being removed and interfere with later calibration. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...
  • Page 34 INFORMATION! Make sure that the sample is as homogeneously mixed as possible during the measurement. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 35 Information! The calibration process for TSS value 1,2,3,4,5 TSS value 1,2,3,4,5 is equal to TSS value 0 TSS value 0. TSS value 1,2,3,4,5 TSS value 1,2,3,4,5 TSS value 0 TSS value 0 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...
  • Page 36 In case that TSS values are entered later, do not start the calibration by apply calibration apply calibration apply calibration apply calibration before all TSS values were stored. Work with the previous calibration until all lab TSS values are available and can be entered. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 37 • Press to choose the option off off. • Press ^ ^ ^ ^ to confirm. • Press ^ ^ ^ ^ to get back in the submenu. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 38: Calibration Log

    • You are on the data level and you see the calibration history. With the help of you can scroll through the different entries. • If you want to return to the measuring mode press ^ ^ ^ ^ several times until you reach this mode. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 39: Restore The Factory Settings

    Window is damaged Calibrate and if outside of specification, replace the sensor and send to manufacturer for repair Indicated values fluctuate Entrained air/air bubbles Move measurement location by a few centimeters 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 40: Service

    It is recommended to check the sensor in regular intervals. For further information refer to Calibration on page 32. INFORMATION! The life time expectation of the sensor depends heavily on the application and on the properties of the medium (e.g. aggressive chemicals). www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 41: Changing The Sensor

    • such dangerous substances, to enclose a certificate with the device confirming that it is safe to handle and stating the • product used. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 42: Form (For Copying) To Accompany A Returned Device

    The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 43: Technical Data

    TSS procedure. The advantage of using NIR as light source is that this sensor is not affected by the colour of the medium measured. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 44: Technical Data

    (sensor head pointing downwards). Materials Sensor Enclosures: Stainless steel (1.4404 / 316L) Optical windows: Sapphire Cable gland: PA Cable gland sealing: FPM / FKM O-Ring: EPDM Sensor cable www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...

  • Page 45: Dimensions And Weight

    EU declaration on the website of the manufacturer. 7.3 Dimensions and weight Figure 7-1: Dimensions of the device Dimensions [mm] Dimensions [inch] Ø 40 1.57 0.39 205.5 8.09 Weight approx. 1.5 kg approx. 3.31 lb. 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...

  • Page 46: Notes

    NOTES OPTISENS TSS 2000 www.krohne.com 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01...
  • Page 47 NOTES OPTISENS TSS 2000 07/2018 - 4006304401 - OPTISENS TSS 2000 en R01 www.krohne.com...
  • Page 48 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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