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Related Manuals for Wenglor OPT154 Series
Summary of Contents for Wenglor OPT154 Series
- Page 1 OPT154x Sensors for Roller Conveyor Systems Operating Instructions Translation of the Original Operating Instruction Subject to change without notice Available as PDF version only Status: 27.02.2018 Version: 2.1.0 www.wenglor.com...
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Page 2: Table Of Contents
Table of Contents General ..............................4 Information Concerning these Instructions ..................4 Explanations of Symbols ........................4 Limitation of Liability ..........................5 Copyrights ............................. 5 For Your Safety ............................6 Use for Intended Purpose ........................6 Use for Other than the Intended Purpose..................... 6 Personnel Qualifications ........................ - Page 3 Functions ..............................19 Default Settings ...........................19 Function definition ..........................19 6.2.1 Basic Function .........................19 6.2.2 Operating Modes ........................20 6.2.3 Functions ..........................22 Settings ..............................25 Adjusting Switching Distance ......................25 Setting Inputs and Outputs .........................25 7.2.1 Input ............................25 7.2.2 Output ............................26 NFC interface ............................27 Software ..............................27 General ..............................27 User Interface ............................28 10.
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Page 4: General
1. General 1.1 Information Concerning these Instructions • These instructions apply to the products listed in the technical data. • They make it possible to use the product safely and efficiently. • These instructions are an integral part of the product and must be kept on hand for the entire duration of its service life. -
Page 5: Limitation Of Liability
• wenglor assumes no liability for printing errors or other inaccuracies contained in these operating instructions, unless wenglor was verifiably aware of such errors at the point in time at which the operating instructions were prepared. -
Page 6: For Your Safety
• The product is not suitable for use in potentially explosive atmospheres. • The product may only be used with accessories supplied or approved by wenglor, or combined with approved products. A list of approved accessories and combination products can be accessed at www.wenglor.com on the product detail page. -
Page 7: Modification Of Products
• In the event of possible changes, the respectively current version of the operating instructions can be accessed at www.wenglor.com in the product’s separate download area. • Read the operating instructions carefully before using the product. -
Page 8: Technical Data
3. Technical Data Order No. OPT1540-1542 OPT1543-1545 OPT1546 Technical Data Optical Data Detection Range 900 mm Switching Hysteresis < 5 % Light Source art Infrarot Depends on the Wavelength 860 nm connected sensor Opening Angle 3° Risk Group (EN 62471) max. -
Page 9: Dimensional Drawings
3.1 Dimensional Drawings OPT1540-1542 OPT1540-1542 OPT1546 = Transmitter Diode = Receiver Diode = Plug (see section “3.2 Pin assignment Connection Diagrams”, page 10) Screw M4 = 0,5 Nm Sensors for Roller Conveyor Systems... -
Page 10: Pin Assignment Connection Diagrams
Encoder A/A (TTL) Green/Yellow Encoder 0-pulse 0-0 (TTL) Encoder B/B (TTL) 3.3 Complementary Products (see catalog) wenglor offers Connection Technology for field wiring. Suitable Mounting Technology No. Suitable Connection Technology No. ZNNG021 NFC adapter Quick mount ZPTX001, ZPTX003 Technical Data... -
Page 11: Layout
3.4 Layout = NFC interface (sensing face) = Solenoid valve (OPT1540-42, OPT1546) = Switching Status Indicator/Error Indicator = I/O plug = Logic daisy chaining plug = Logic daisy chaining cable 3.5 Control Panel 2a = NFC interface 3a = Switching Status Indicator/Error Warning... -
Page 12: Transport And Storage
4. Transport and Storage 4.1 Transport Upon receipt of shipment, inspect the goods for damage in transit. In the case of damage, conditionally accept the package and notify the manufacturer of the damage. Then return the device making reference to damage in transit. -
Page 13: Installation And Electrical Connection
(see section “5.1.3 Permissible Object Dimensions”, page 16). Mounting is possible with wenglor’s ZPTX001 or ZPTX003 quick mounting system or the ZPTX002 mounting bracket (not included in scope of delivery). The sensors can also be attached to any retaining system via the mounting holes with M4 screws. -
Page 14: Installation With The Zptx001/3 Quick Mounting System
5.1.1 Installation with the ZPTX001/3 Quick Mounting System First of all, the retaining plate is clipped to the conveyor with the help of the percussion rivets included with the ZPTX001 (A). A 7 mm diameter hole is required to this end. The sensor is then inserted into the bottom guide and snapped into the retaining plate by pushing it to the back (B). -
Page 15: Installation With Zptx002 Mounting Bracket
The sensor can be removed by pressing gently with a screwdriver at the top in order to release the mechanism and then pulling the sensor out to the front (C). The retaining plate can be removed by unscrewing the percussion rivets with a screwdriver (D). Optionally, the retaining plate can be attached to the conveyor using M5 screws. -
Page 16: Permissible Object Dimensions
5.1.3 Permissible Object Dimensions Lane width Permissible object dimensions depend on conveyor system’s lane width and the utilized mounting system. The sensor’s inclination angle is not changed when mounted with the ZPTX001 or ZPTX003 quick mounting 3° system. 7° When mounted with the ZPTX002 mounting bracket, the sensor can be tilted up by as much as 5.5°. -
Page 17: Diagnostics
The sensors are connected to each other in series using the M12 cables (see figure 1). The maximum num- ber of sensors which can be operated in a single chain depends on the utilized power supply. The direction of conveyance must be taken into consideration in this respect. Supply power can be fed to plug ... - Page 18 The process error can also be configured to an output, so that it switches as soon as a material jam is detected. Conduct in case of fault: NOTE! • Analyze and eliminate the cause of error on the basis of the diagnostics information. • If the error cannot be eliminated, please contact wenglor’s support department. Installation and Electrical Connection...
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Page 19: Functions
6. Functions 6.1 Default Settings Deactivated OPT1540-1542 OPT1543-1545 OPT1546 Pin function, I/O3 Output, External sensor input object detected Pin function, I/O2 Single discharge Solenoid valve / motor input output Switching distance ~ 63 % (corresponds to approx. 550 mm) Single Discharge Fixed zones Block discharge Standard... -
Page 20: Operating Modes
6.2.2 Operating Modes Single Discharge Fixed Zones An individual object is released from its accumulation position and forwarded. Subsequent objects can be moved up one by one. The accumulation position must always be at least as large as the largest object. Manual removal of an object activates the same function as applying a signal to the corresponding input. - Page 21 Block Discharge Standard Block Discharge The entire accumulation zone is forwarded as a single block and all accumulation positions are simultaneous- ly activated. Block discharge can be activated via the corresponding input. Eco Block Discharge This operating mode is similar to block Discharge, but in this case the entire accumulation zone isn’t always activated and advanced, but rather only up to the point to which packages have actually accumulated.
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Page 22: Functions
6.2.3 Functions Automatic roll cutoff This function is used to deactivate accumulation positions which are not currently in use, thus reducing energy consumption, decreasing noise levels and resulting in less wear and tear. If no object is present in front of the sensor for a specified period of time, or if there aren’t any objects in the zone, the solenoid valve / motor output or the solenoid valve shuts down the zone. - Page 23 NOTE! The function cannot be used when the “Automatic Block Discharge” or “Eco Block Discharge” mode is activated. Loading Delay This function is used to load the conveyor system with material by means of a hoist. Conveyance of the object is activated in a delayed fashion in this case, for example in order to be able to remove the forks of a forklift before activation.
- Page 24 Accumulation Delay This function is used to delay accumulation logic so that gaps can be created between objects on the conveyor, or enlarged. × × The signal for follow-up forwarding of an object is transmitted with a specified amount of delay. Duration can be adjusted with the software.
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Page 25: Settings
7. Settings 7.1 Adjusting Switching Distance The sensor’s switching distance can be set precisely. The setting is entered by means of a virtual potenti- ometer with the software. 0% corresponds to turning the potentiometer counterclockwise as far as it will go (minimum switching distance), and 100% corresponds to turning the potentiometer clockwise as far as it will go (maximum switching distance). -
Page 26: Output
A total of two sensors can be connected via the two freely programmable pins. NOTE! wenglor sensor types OPT1506 and OPT1507, for example, are suitable for use as auxiliary sensors. However, any other sensors can be used as well. In the case of the OPT1546, an externally connected sensor does not serve as an auxiliary sensor, but rather as the main sensor because the device itself has no sensor function. -
Page 27: Nfc Interface
9.1 General The devices can be set up and configured with the help of wTeach software. The software is available from the download area of our website at www.wenglor.com free of charge. A version of higher than 2.2.0 must be used. -
Page 28: User Interface
9.2 User Interface The arrangement of the user interface depicted here shows the default settings for wTeach software. Read/write mode NFC signal Device manager selection strength Connected devices Connection Operating Modes, Information window: display of in- Diagram Functions formation regarding the selected and Settings operating mode, function, setting Software... -
Page 29: Maintenance Instructions
Minor corrections 2.1.0 27.02.18 Supply power (section “3. Technical Data”, page 8) 12.3 EU Declaration of Conformity The EU declaration of conformity can be found on our website at www.wenglor.com in the product’s separate download area. Sensors for Roller Conveyor Systems...
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