Nordson iTRAX PRx Customer Product Manual
  1. Manuals
  2. Brands
  3. Nordson Manuals
  4. Control Unit
  5. iTRAX PRx
  6. Customer product manual
Nordson iTRAX PRx Customer Product Manual

Nordson iTRAX PRx Customer Product Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
iTRAXr PRx Module
Customer Product Manual
Part 1078355-08
Issued 04/15
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION  AMHERST, OHIO  USA

Advertisement

Table of Contents
loading

Related Manuals for Nordson iTRAX PRx

Summary of Contents for Nordson iTRAX PRx

  • Page 1 Customer Product Manual Part 1078355-08 Issued 04/15 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION  AMHERST, OHIO  USA...

  • Page 2: Table Of Contents

    Automation. Amherst, OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
  • Page 3 Pressure Controller. 01/13 Updated parts list for Pressure Controller Assembly (1602371) and Cable Assembly (1602475). Updated Pressure Controller Installation (page 17). 03/15 Added Firmware Updates section. 04/15 Marked part number 1602371 as obsolete. Part 1078355-08 E 2015 Nordson Corporation...
  • Page 4 Change Record Part 1078355-08 E 2015 Nordson Corporation...

  • Page 5: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Part 1078355-08...

  • Page 6: Personal Safety

    If you suffer a fluid injection injury, seek medical care immediately. If possible, provide a copy of the MSDS for the injected fluid to the health care provider. Part 1078355-08 E 2015 Nordson Corporation...

  • Page 7: Fire Safety

    Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly. Part 1078355-08 E 2015 Nordson Corporation...

  • Page 8: Halogenated Hydrocarbon Solvent Hazards

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.

  • Page 9: Description

    Figure 1 PRx Module and iTRAX Pressure Controller The Nordson OPC Server and Client run on an IBM-compatible personal or industrial computer with the Windows XP or Windows 2000 operating system. The OPC Client provides a graphical user interface for setting up and monitoring system parameters.

  • Page 10: Prx Features

    NOTE: For systems with more than 63 modules, a CAN-to-CAN gateway is recommended to expand the CAN network node capability. Contact your Nordson Container representative for more information. Once a PRx module is configured, it remains fully functional even if the PC running the OPC Server and OPC Local Client is shut down.

  • Page 11: Pressure Controller Specifications

    This option is used when primary concern is on the condition of bearings. A trigger, index, and home signal are required for this feature. Part 1078355-08 E 2015 Nordson Corporation...

  • Page 12: Extended Can-In-Pocket

    CIP fault. This feature can only be used if a CIP sensor is located in the spray pocket. AnyBusr Option Features NOTE: Nordson offers three options for a fieldbus network: Profibus, Ethernet I/P, and DeviceNet. By installing an Anybus-S Profibus, Ethernet/IP, or DeviceNet interface...

  • Page 13: Optional Remote Display

    It is packaged in a rugged steel case to withstand the factory environment. The Remote Display can be configured to display process data from up to four iTRAX Spray Monitors or one iTRAX PRx module, but not both simultaneously.

  • Page 14: Prx Module Requirements

    1. Mount the PRx module in an IP54 or better metal enclosure. 2. Use a CE-labeled 24 VDC power supply. 3. For general safety fuse L1 and L2 of power supply. 4. All customer-supplied cables must be shielded and terminated. Part 1078355-08 E 2015 Nordson Corporation...

  • Page 15: Installation

    Compatibility Directive, refer to EMC Directive Requirements. Conditions of Warranty The iTRAX PRx module must be installed and wired per the specifications provided herein. Other than technical support provided under warranty for defective equipment, Nordson will not provide complimentary post-sale technical support if the installation does not comply with the requirements stated in this manual and local electrical codes.

  • Page 16: Anybus

    Figure 3 Anybus Module Installation and Jumper Setting 1. Cover 4. AnyBus board 7. Header J4 2. Cover screws (x 4) 5. Stand off screws (x 3) 8. SW4 3. PRx board 6. Stand offs Part 1078355-08 E 2015 Nordson Corporation...

  • Page 17: Anybus-S Profibus-Dp Configuration

    Anybus-S Profibus-DP Configuration The PRx module is compatible with the Anybus-S Profibus-DP slave interface module. This module is available from Nordson (refer to the Parts section) and is field-installed. NOTE: The iTRAX OPC Server and Local Client CD includes the required support files for the Anybus option.

  • Page 18: Anybus-S Devicenet Configuration

    Anybus-S DeviceNet Configuration The Prx module is compatible with the Anybus-S DeviceNet slave interface module. This module is available from Nordson (refer to Parts section) and is field -installed into the iTRAX PRx module. NOTE: The iTRAX OPC Server and Local Client CD includes the required support files for the Anybus option.

  • Page 19: Prx Module Installation

    NOTE: For compliance with the European Union Electromagnetic Compatibility Directive, refer to the EMC Directive Requirements on page 10 . Use the two #10 screws to mount the PRx module in the controller cabinet. Part 1078355-08 E 2015 Nordson Corporation...
  • Page 20 Network JP18 JP17 JP15 JP16 OPEN CAN Network Termination Jumpers Jumpers Default Default Sourcing Sourcing Optional Optional Sinking Sinking Jumpers Jumpers Spare Input Can-in-Pocket Sensor Figure 4 PRx Circuit Board Switches and Jumper Settings Part 1078355-08 E 2015 Nordson Corporation...

  • Page 21: Pressure Controller Installation

    3. Run a customer-supplied cable (Belden 3084A or equivalent) (2) from the PRx module to the cordset connector (1). NOTE: The cordset connector is available from Nordson. A 3-m length cable assembly with connector is also available. Refer to Parts for the part number and ordering information.

  • Page 22: System Wiring

    Can-in-Pocket (CIP) Signal P6−3 CIP Signal Input Jumper (JP2) configure to Sinking or Sourcing (See Figure 4) P6−4 CIP Signal Reference 24 Vdc Common P6−5 CIP Signal Power +24 Vdc @ 20 mA Source Part 1078355-08 E 2015 Nordson Corporation...
  • Page 23 (and to differentiate from times when the spray machine is shut-off). The iTRAX system also prevents new recipes from being loaded when the Run/Stop signal is asserted (i.e. when in the Run state). Part 1078355-08 E 2015 Nordson Corporation...
  • Page 24 Belden 9841 Recommended for iTrax network connections Electronic Pressure Regulator Belden 3084A (DeviceNet Cable) recommended Remote Display (if used with PRx) Spray Gun Pressure/ Temp+ Temperature Sensor +24 Vdc Figure 6 PRx System Wiring Part 1078355-08 E 2015 Nordson Corporation...

  • Page 25: Speed Sensors And Targets For Spin Speed

    An Index and home sensor are also required for the starwheel, so that the captured speed readings can be properly displayed on the Speed Detail Screen. Consult your Nordson container representative to determine the equipment needed for your application. The speed proximity sensor should be mounted to detect targets on the chuck spinners at a location where the can is spinning at the desired speed for spraying.
  • Page 26 PRx Module Part 1078355-08 E 2015 Nordson Corporation...

  • Page 27: Operation

    Green Can-In-Pocket sensor signal is being received. NOTE: Can-In-Pocket is an optional function that is set up through the OI. Contact your Nordson representative for more information. ALARM Alarm condition exists. Refer to the iTRAX OI online help system for troubleshooting procedures.

  • Page 28: Spin Speed

    The chuck spinner numbers are assigned by the user in the section Configuring iTRAX for Indexing Chuck Spinners. Figure 7 Speed Detail Screen Part 1078355-08 E 2015 Nordson Corporation...

  • Page 29: Configuring For Indexing Chuck Spinners

    Gun 1 spray position. If the above recommendation is followed, this is set to 1. Figure 8 Starwheel in Home Position (with chuck number 10 in speed-monitor position) Part 1078355-08 E 2015 Nordson Corporation...

  • Page 30: Configuring Spin Speed For Prx Alarms

    Adjust the number as needed. The time that it takes for a first reading and the time between the readings can vary depending on where the targets are located when entering the spray pocket and the speed of the chuck spinners. Part 1078355-08 E 2015 Nordson Corporation...
  • Page 31 RPM, or line speed may need to be changed to produce an acceptable spray operation on the coated product. Figure 10 Related Speed Events for Spray Time with the RPM Validation Filter Part 1078355-08 E 2015 Nordson Corporation...

  • Page 32: Sources Of Rpm Error

    NOTE: Having only one target may introduce mechanical balancing or vibration issues. Table 3 PRx Module Pinouts Number of Targets Range (RPM) 500 − 3800 250 − 2800 200 − 2400 150 − 1900 Part 1078355-08 E 2015 Nordson Corporation...

  • Page 33: Repair

    5. Remove the regulator body (15) to expose the gylon diaphragm assembly (12). Replace if necessary. 6. Re−assemble (in reverse sequence). 7. Perform a leak test on the loader nipple. (See page 33 for the Loader Nipple Leak Test procedure.) Part 1078355-08 E 2015 Nordson Corporation...
  • Page 34 The Diaphragm Replacement Kit includes items 10, 11, 12, 13, 14, and 22. Apply a thin uniform coating of lubricant (item 22) onto pneumatic plunger before inserting the diaphragm replacement kit into the regulator’s bonnet ring (item 8). Part 1078355-08 E 2015 Nordson Corporation...

  • Page 35: Replacing The Servo Valves

    5. Reassemble the circuit boards and screw the top cover back on the pressure controller with the O-ring seal. Figure 12 Servo Valves in Pressure Controller Part 1078355-08 E 2015 Nordson Corporation...
  • Page 36 PRx Module Part 1078355-08 E 2015 Nordson Corporation...

  • Page 37: Troubleshooting

    (with the loader nipple) into the fluid regulator (2) until it is hand-tight. Do not over tighten. 6. Remount the pressure regulator, taking care not to put any stress on the nipple. Part 1078355-08 E 2015 Nordson Corporation...

  • Page 38: Servo Valve Leak Test

    The servo valve leak test requires the ER3000 Software Utility, which is available from your Nordson container specialist. Part 1078355-08 E 2015 Nordson Corporation...

  • Page 39: Test Preparations

    95 PSI and a maximum of 100 PSI. Configure Windows ER3000 Application 1. Start the Windows ER3000 application. 2. See Figure 14. At the main menu, drop down the Windows menu, and select Tuning. Figure 14 Window Drop Down Menu Part 1078355-08 E 2015 Nordson Corporation...
  • Page 40 Setpoint 1 (PSI): 0 Setpoint 2 (PSI): 50 6. Leave the Signal Generator window open. From the Windows menu, select Miscellaneous. Setpoint 1 Button Setpoint 2 Button Figure 15 Tuning and Signal Generator Windows Part 1078355-08 E 2015 Nordson Corporation...
  • Page 41 9. In the Axis window, configure the axis settings as follows: Axis Time (seconds): 10 Vertical Axis Minimum: −5 Vertical Axis Maximum: 105 10. Close the Axis , but leave the Plot window open. Part 1078355-08 E 2015 Nordson Corporation...

  • Page 42: Running The Servo Valves Leak Test

    7. If either of the servo valves have tested positive for leaks, both should be replaced. Use the procedure for Replacing Servo Valves on page 31 to replace the servo valves. Part 1078355-08 E 2015 Nordson Corporation...
  • Page 43 PRx Module Time Cursor Solid Red Line Setpoint Value Red Dotted Line Feedback Plot Yellow Line Figure 17 Plot Window Part 1078355-08 E 2015 Nordson Corporation...

  • Page 44: Firmware Updates

    NOTE A: The firmware update for the PRx Module is located on the USB flash drive for the iTrax Version 5.6 software. Existing installed modules and newly purchased modules can be updated via the iTrax touch screen PC. Please follow the directions in Reprogramming the iTrax PRx Modules section. Electronic Regulator Compatibility...

  • Page 45: Copying The Flash Drive Files

    1. Create a folder in the C:\ Drive of the iTrax PC. 2. See Figure 18. Name the folder iTrax Blue Flash Drive. Figure 18 Creating the iTrax Blue Flash Drive Folder Part 1078355-08 E 2015 Nordson Corporation...

  • Page 46: Reprogramming The Itrax Prx Modules

    Contents of Blue Flash Drive Reprogramming the iTrax PRx Modules Before performing procedure: Verify that the Nordson CAN Programmer application is loaded on the iTrax PC. Plan for a halt in production. The iTrax modules cannot be reprogrammed while they are running in production. Reprogramming iTrax modules should take no more than a few minutes.

  • Page 47: Shutting Down The Itrax Software And Server Applications

    2. Once the operator interface is closed, close the CanWorks OPC Server. 3. See Figure 20. Verify that there are no active iTrax application icons on the taskbar. 4. See Figure 21. The Nordson CAN Programmer icon should appear on the desktop. CanWorks OPC Server Still Active...

  • Page 48: Programming The Module

    1. If the iTrax modules are OFF, power the modules ON. If the iTrax modules are ON, cycle the power OFF and back ON. 2. Select the Nordson CAN Programmer on the iTrax PC Desktop to open the CAN Programmer main screen.
  • Page 49 CAN Programmer Main Screen 1. PRx0198.S file 4. Software version 7. Module address listing 2. PRx folder 5. All at once option 8. Program button 3. PRx0198.S location field 6. Module listing 9. Select all button Part 1078355-08 E 2015 Nordson Corporation...

  • Page 50: Parts

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 51: Prx Module Parts

    CABLE, 3-pin Picofast, 6M, 24 awg, female NOTE A: For networks running more than 63 nodes, a CAN-to-CAN gateway is recommended to expand the CAN network node capacity. Contact your Nordson Container representative for more information. B: Order in increments of one foot.

  • Page 52: Pressure Controller Assembly

    B: Fluid regulator kit 1079151 includes O-rings, diaphragm, ball, seat, spring, and instructions. See Figure 11 on page 30. C: Order kit 1091710 for the complete, pre-tested diaphragm replacement kit. See item 21 in Figure 11 on page 30. Part 1078355-08 E 2015 Nordson Corporation...
  • Page 53 tents Table of Contents Safety ........Qualified Personnel .

  • Page 54: Reprogramming The Itrax Prx Modules

    Copying the Flash Drive Files ....Reprogramming the iTrax PRx Modules ..Shutting Down the iTrax Software and Server Applications .
  • Page 55 DECLARATION of CONFORMITY PRODUCT: iTRAX Spray Control, iTRAX PRx, and NC-1 control units for the Container Product Line Models: iTRAX Series modules and NC-1 module Description: iTRAX Spray Control − used as a timer / driver module for Container Applicators.

Table of Contents