Nordson iTRAX PRx II Customer Product Manual
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Nordson iTRAX PRx II Customer Product Manual

Nordson iTRAX PRx II Customer Product Manual

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iTRAXr PRx II Module
Customer Product Manual
Part 1604923-05
Issued 11/19
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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Summary of Contents for Nordson iTRAX PRx II

  • Page 1 Customer Product Manual Part 1604923-05 Issued 11/19 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...

  • Page 2: Table Of Contents

    Automation. Amherst, OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2014. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
  • Page 3 Added Firmware Updates section. Additional changes on page 16, Figure 3. 03/18 Updated Figure 4 and tables on pages 27 and 35. 09/18 Update pressure transducer part number from 1079965 to 1602880. 11/19 Added optional PCA part number (1605550). Part 1604923-05 E 2019 Nordson Corporation...
  • Page 4 Change Record Part 1604923-05 E 2019 Nordson Corporation...

  • Page 5: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Part 1604923-05...

  • Page 6: Personal Safety

    Fluids penetrating the skin can also cause toxic poisoning. If you suffer a fluid injection injury, seek medical care immediately. If possible, provide a copy of the SDS for the injected fluid to the health care provider. Part 1604923-05 E 2019 Nordson Corporation...

  • Page 7: Fire Safety

    Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly. Part 1604923-05 E 2019 Nordson Corporation...

  • Page 8: Halogenated Hydrocarbon Solvent Hazards

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.

  • Page 9: Description

    PRx II Module Description The Nordson PRx II module provides the following monitoring and control capabilities: electronically controls base pressure when used with the iTRAX Pressure Controller, part 1604921 (also compatible with controller part 1602371) monitors coating material temperature when used with optional...

  • Page 10: Prx Ii Features

    PRx II Module The Nordson OPC Server and Client run on an IBM-compatible personal or industrial computer with the Windows XP or Windows 2000 operating system. The OPC Client provides a graphical user interface for setting up and monitoring system parameters. It is referred to as the Operator Interface (iTRAX OI).

  • Page 11: Pressure Controller Specifications

    OI. The OI allows the operator to set high and low temperature alarm and warning values and alerts the operator if they are exceeded. The pressure transducer with RTD is sold separately. See the Parts section for more information. Part 1604923-05 E 2019 Nordson Corporation...

  • Page 12: Speed Monitoring

    Speed Monitoring NOTE: There are three speed-monitoring options available. Discuss these options with your Nordson representative to determine which is best for your application. Each option requires specific spray machine options. Speed monitoring monitors and displays the can spin speed through the iTRAX OI.

  • Page 13: Prx Ii Module Requirements

    PRx II Module AnyBusr Option Features NOTE: Nordson offers three options for a fieldbus network: Profibus, Ethernet I/P, and DeviceNet. By installing an Anybus-S Profibus, Ethernet/IP, or DeviceNet interface module on the PRx II module, the PRx II module can communicate the...

  • Page 14: Emc Directive Compliance

    1. Mount the PRx II module in an IP54 or better metal enclosure. 2. Use a CE-labeled 24 Vdc power supply. 3. For general safety fuse L1 and L2 of power supply. 4. All customer-supplied cables must be shielded and terminated. Part 1604923-05 E 2019 Nordson Corporation...

  • Page 15: Installation

    Compatibility Directive, see EMC Directive Compliance. Conditions of Warranty The iTRAX PRx II module must be installed and wired per the specifications provided herein. Other than technical support provided under warranty for defective equipment, Nordson will not provide complimentary post-sale technical support if the installation does not comply with the requirements stated in this manual and local electrical codes.

  • Page 16: Anybus Option Installation

    6. Stand offs Configure the Anybus-S Profibus-DP The PRx II module is compatible with the Anybus-S Profibus-DP slave interface module available from Nordson (see the Parts section) for field installation. NOTE: The iTRAX OPC Server and Local Client CD includes the required support files for the Anybus option in a folder titled PRx II_Support.

  • Page 17: Configure The Anybus-S Ethernet/Ip

    PRx II Module Configure the Anybus-S Ethernet/IP The PRx II module is compatible with the Anybus-S Ethernet/IP slave interface module available from Nordson (see the Parts section) and is field-installed. NOTE: The iTRAX OPC Server and Local Client CD includes the required support files for the Anybus option in a folder titled PRx II_Support.
  • Page 18 Spin Speed Setpoint (RPM) Actual Spin Speed (RPM) Future Use Actual Temperature (_F) Future Use Future Use Future Use General Status Warnings Alarms One-Button Recipe Number Reserved Watchdog counter to PLC (increments every second) Part 1604923-05 E 2019 Nordson Corporation...

  • Page 19: Prx Ii Module Installation

    Mounting NOTE: For compliance with the European Union Electromagnetic Compatibility Directive, see the EMC Directive Compliance on page 10. Use the two #10 screws to mount the PRx II module in the controller cabinet. Part 1604923-05 E 2019 Nordson Corporation...
  • Page 20 Default Open Sourcing Inputs Sinking Inputs Default forJP20, JP3, JP2 Default forJP21, JP22, JP23, JP24 Termination (Last Module Open on Network CAN Termination Enabled Figure 3 PRx II Circuit Board Switches and Jumper Settings Part 1604923-05 E 2019 Nordson Corporation...

  • Page 21: System Wiring

    Can-in-Pocket (CIP) Signal P6−3 CIP Signal Input Jumper (JP2) configure to Sinking or Sourcing (See Figure 4) P6−4 CIP Signal Reference 24 Vdc Common P6−5 CIP Signal Power +24 Vdc @ 20 mA Source Part 1604923-05 E 2019 Nordson Corporation...
  • Page 22 (and to differentiate from times when the spray machine is shut-off). The iTRAX system also prevents new recipes from being loaded when the Run/Stop signal is in the Run state). Part 1604923-05 E 2019 Nordson Corporation...
  • Page 23 Electronic Pressure Belden 3084A Regulator (DeviceNet cable) recommended Spray Gun Temp+ Pressure/ See Conditions of Warranty on NOTE: Temperature +24 Vdc page 11 for important information. Sensor Figure 4 PRx II System Wiring Part 1604923-05 E 2019 Nordson Corporation...

  • Page 24: Speed Sensors And Targets For Spin Speed

    Speed Detail Screen. Consult your Nordson container representative to determine the equipment needed for your application. The speed proximity sensor should be mounted to detect targets on the chuck spinners at a location where the can is spinning at the desired speed for spraying.

  • Page 25: Operation

    CIP IN Green Can-in-pocket sensor signal is being received. NOTE: Can-in-pocket is an optional function that is set up through the OI. Contact your Nordson representative for more information. INDEX Yellow The Index input is being used for diagnostics. HOME...

  • Page 26: Spin Speed

    The chuck spinner numbers are assigned by the user in the section Configuring iTRAX for Indexing Chuck Spinners on page 23. Figure 5 Speed Detail Screen Part 1604923-05 E 2019 Nordson Corporation...

  • Page 27: Configuring For Indexing Chuck Spinners

    Gun 1 spray position. If the above recommendation is followed, this is set to 1. Figure 6 Starwheel in Home Position (with chuck number 10 in speed-monitor position) Part 1604923-05 E 2019 Nordson Corporation...

  • Page 28: Configuring Spin Speed For Prx Ii Alarms

    Adjust the number as needed. The time that it takes for a first reading and the time between the readings can vary depending on where the targets are located when entering the spray pocket and the speed of the chuck spinners. Part 1604923-05 E 2019 Nordson Corporation...
  • Page 29 RPM, or line speed may need to be changed to produce an acceptable spray operation on the coated product. Figure 8 Related Speed Events for Spray Time with the RPM Validation Filter Part 1604923-05 E 2019 Nordson Corporation...

  • Page 30: Sources Of Rpm Error

    NOTE: Having only one target may introduce mechanical balancing or vibration issues. Table 3 PRx II Module Pinouts Number of Targets Range (RPM) 500 − 3800 250 − 2800 200 − 2400 150 − 1900 Part 1604923-05 E 2019 Nordson Corporation...

  • Page 31: Firmware Updates

    NOTE: When installing a new CANproUSB, refer to iTrax Software Installation Manual 1606827. Version Compatibility NOTE: All new PRx and PRx II modules are shipped from Nordson with firmware version 1.95 and 2.20 respectively as the default to maximize compatibility with iTrax software versions.

  • Page 32: Copying The Flash Drive Files

    1. Create a folder in the C:\ Drive of the iTrax PC. 2. See Figure 9. Name the folder iTrax Blue Flash Drive. Figure 9 Creating the iTrax Blue Flash Drive Folder Part 1604923-05 E 2019 Nordson Corporation...

  • Page 33: Reprogramming The Itrax Prx Modules

    Contents of Blue Flash Drive Reprogramming the iTrax PRx Modules Before performing procedure: Verify that the Nordson CAN Programmer application is loaded on the iTrax PC. Plan for a halt in production. The iTrax modules cannot be reprogrammed while they are running in production. Reprogramming iTrax modules should take no more than a few minutes.

  • Page 34: Shutting Down The Itrax Software And Server Applications

    2. Once the operator interface is closed, close the CanWorks OPC Server. 3. See Figure 11. Verify that there are no active iTrax application icons on the taskbar. 4. See Figure 12. The Nordson CAN Programmer icon should appear on the desktop. Part 1604923-05...
  • Page 35 PRx II Module Canworks OPC Server Still Active Figure 11 CanWorks OPC Server Showing Active on Taskbar Figure 12 Nordson CAN Programmer Icon Part 1604923-05 E 2019 Nordson Corporation...

  • Page 36: Programming The Module

    1. If the iTrax modules are OFF, power the modules ON. If the iTrax modules are ON, cycle the power OFF and back ON. 2. Select the Nordson CAN Programmer on the iTrax PC Desktop to open the CAN Programmer main screen.
  • Page 37 CAN Programmer Main Screen 1. PRx0228.S file 4. Software version 7. Module address listing 2. PRx folder 5. All at once option 8. Program button 3. PRx0228.S location field 6. Module listing 9. Select all button Part 1604923-05 E 2019 Nordson Corporation...

  • Page 38: Parts

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 39: Prx Ii Module Parts

    PCA, PRx II power distribution board NOTE A: For networks running more than 63 nodes, a CAN-to-CAN gateway is recommended to expand the CAN network node capacity. Contact your Nordson Container representative for more information. B: Order in increments of one foot.
  • Page 40 PRx II Module Part 1604923-05 E 2019 Nordson Corporation...

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