Services® immediately even if the malfunction does not involve material and/or bodily damage.. • HAULOTTE® must be informed in the event of an incident that either involves one of these products or has caused bodily injury or significant deterioration of property (personal property or the product);...
Telescopic machines, 28 - 43 m 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...
This manual must be kept on the machine (or in the cab in its storage case. The manual must be available to all operators and must be kept in good condition. Additional copies can be ordered from HAULOTTE Services®.
The potential dangers and any specific regulations are indicated around the product by labels and identification plates. The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®. Familiarize yourself with the labels and their respective color codes.
Section A 3.2.3-Risk of electrocution). • At ambient temperatures higher than 45 °C(113 °F) and lower than -15 °C(5 °F) . Consult HAULOTTE® if it is necessary to work outside this range. • In an explosive atmosphere. • During storms (risk of lightning).
• Never use the machine when the platform is cluttered. • Never increase the surface area of the platform by using floor extensions or accessories not authorized by HAULOTTE®. • Never leave the hydraulic cylinders fully extended or retracted before switching off the machine, or during an extended stop period.
Telescopic machines, 28 - 43 m - Safety precautions 3.2 - POTENTIAL RISKS 3.2.1 - Risk of command system disturbance Risk of disrupted movement. Maintain clearance from high voltage lines or magnetic fields. 3.2.2 - Risk of falling When in the platform, respect the following instructions : •...
Telescopic machines, 28 - 43 m - Safety precautions 3.2.3 - Risk of electrocution The machine is not electrically insulated and does not offer any insulation protection. The risks of electrocution are high in the following situations : • Close to live power lines, consider the movement of the machine and the sway of the electric power lines particularly in windy conditions.
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Telescopic machines, 28 - 43 m - Safety precautions • Do not drive the machine on slopes or tilts beyond the design limits. Check the maximum value in the technical characteristics( Section G 1-Main characteristics). • Do not travel down slopes at high speed. •...
Telescopic machines, 28 - 43 m - Safety precautions 3.2.5 - Risk of burns and explosion For any intervention on the power sources, wear glasses and protective clothes (acid spray). N.B.-:-Acid is neutralised with sodium bicarbonate and water. • Do not work in an explosive or flammable atmosphere (spark, flame, etc.). •...
The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad condition. Additional copies can be ordered from HAULOTTE Services®. The owner (or hirer) is responsible for applying the local regulations regarding operation of the machine.
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance. Inspections and maintenance Type of Reference Frequency Person-in-charge Intervenor intervention document Before each delivery Pre-delivery Qualified HAULOTTE of sold, hired or Owner (or hirer) Operator's manual inspection Services® technician resold equipment Before operation or Pre-operation when the operator Operator...
Telescopic machines, 28 - 43 m - Machine layout Machine layout 1 - Identification The manufacturers identification plate fixed on the chassis bears all pertinent information to identify the machine (Please see machine configuration). For any request for information, intervention or spare parts, specify the type and serial number of the machine.
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Telescopic machines, 28 - 43 m - Machine layout H28TJ+ (HB86TJ+) - Description of the components Marking Description Chassis Front driven steering axle Platform Platform control box Level compensation cylinder Telescopic boom Slew ring Turntable assembly Side cover Hydraulic drive motor and reducer Right side cover (hydraulic oil tank and fuel tank) Right counterweight Left counterweight...
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Telescopic machines, 28 - 43 m - Machine layout H43TPX (HB135JRT) - Major Component Location Diagram 2420331710 E06.13...
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Telescopic machines, 28 - 43 m - Machine layout H43TPX (HB135JRT) - Description of the components Marking Description Chassis Front driven steering axle Rear drive and/or steer wheel Platform Platform control box Level compensation cylinder Telescopic boom Slew ring Turntable assembly Side cover Hydraulic drive motor and reducer Right side cover (hydraulic oil tank and fuel tank)
Telescopic machines, 28 - 43 m - Machine layout 3.2 - SLIDING (OR SWINGING) INTERMEDIATE GUARDRAIL The illustrations in this paragraph do not necessarily correspond to the range of products designated in the manual. The platform is comprised of guardrails and a sliding mid-rail facilitating platform access. Do not restrain the sliding midrail to the guard rail.
Telescopic machines, 28 - 43 m - Machine layout 3.4 - ENGINE COMPARTMENT LOCK For machines fitted with : To avoid any risk of the engine compartment opening d u r i n g m a c h i n e t r a n s p o r t o r u s e , t h e e n g i n e compartment is fitted with a spring catch.
Telescopic machines, 28 - 43 m - Machine layout 4 - Labels 4.1 - CLASSIFICATION PLAN 4.1.1 - Red labels The red labels indicate a potentially fatal danger. Common labels Composant spécifique à cette machine. NE PAS INTERCHANGER. Component specific to this machine.
Telescopic machines, 28 - 43 m - Machine layout Specific labels H43TPX (HB135JRT) 40,2 m 4.1.2 - Orange labels The orange labels indicate a risk of serious injury. Common labels - CE 2420331710 E06.13...
Telescopic machines, 28 - 43 m - Machine layout 4.1.3 - Yellow labels The yellow labels indicate a risk of material damage and/or minor injury. Common labels 2420331710 E06.13...
Telescopic machines, 28 - 43 m - Machine layout 4.1.4 - Other labels The other labels provide additional technical information. Common labels A5 - A6 450Kg 990Lb 7814-393 7814-394 ON / OFF 307P223380 g Specific labels : H28TJ+ (HB86TJ+) 307P226340 a 2420331710 E06.13...
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Telescopic machines, 28 - 43 m - Machine layout Specific labels : H43TPX (HB135JRT) Specific labels AS Specific labels ANSI Minimum safe approach distance (M.S.A.D) to energized (exposed or insulated) power lines Minimum safe approach distance Voltage Range (Phase to phase) (Feet) (Meters) 0 to 300 V...
Telescopic machines, 28 - 43 m - Machine layout Specific labels, optional 4.1.5 - Green labels Green labels indicate maintenance, operations or information ( CSA standard). 4.1.6 - Blue labels N.B.-:-The blue labels indicate information or a precaution to be taken in case of danger. 2420331710 E06.13...
Telescopic machines, 28 - 43 m - Machine layout 4.2 - IDENTIFICATION Locations - Standards CE and AS R1 - R2 A8 - A9 R1 - R5 - J5 R5 - R8 A28 - 2420331710 E06.13...
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Telescopic machines, 28 - 43 m - Machine layout Label descriptions - Standards CE and AS H28TJ+ H43TPX Color Marking Description Quantity (HB86TJ+) (HB135JRT) Height of the floor and load 307P223950 307P219970 Travel direction 3078145070 3078145070 Risk of crushed hands 3078143620 3078143620 Risk of body crushing...
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Ground control box 307P223380 307P218380 Other Identification plate 307P218070 307P218070 Other Machine name logo 307P223930 307P219950 Other Small format HAULOTTE® logo 307P217080 307P217080 Other Large format HAULOTTE® logo 307P217220 307P217220 Other Read the operation manual 3078143680 3078143680 Other Hydraulic oil...
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Other Ground control box 307P223380 307P218380 Other Identification plate 307P218170 307P218170 Other Machine name logo 307P224010 Other Small format HAULOTTE® logo 307P217080 307P217080 Other Large format HAULOTTE® logo 307P217220 307P217220 Other Read the operation manual 3078147290 3078147290 Other Hydraulic oil...
Telescopic machines, 28 - 43 m - Machine layout 5 - Control boxes N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the controls and functions indicators. 5.1 - GROUND CONTROL BOX - EMERGENCY CONTROL PANEL H28TJ+ (HB86TJ+) - General view ON / OFF 2420331710...
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Telescopic machines, 28 - 43 m - Machine layout H28TJ+ (HB86TJ+) - Controls and indicators Marking Description Function On : Engine in pre-heating mode Electric pre-heating indicator Off : Engine pre-heated, starting possible Engine oil pressure light Low engine oil pressure ((1.)) Engine temperature indicator High engine oil temperature...
Telescopic machines, 28 - 43 m - Machine layout 5.2 - PLATFORM CONTROL BOX H28TJ+ (HB86TJ+) - General view 81 228 H28TJ+ (HB86TJ+) - Controls and indicators Marking Description Function Operation malfunction Fault indicator Machine on excessive slope Tilt indicator Machine on excessive slope Fuel level indicator Low fuel level...
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Telescopic machines, 28 - 43 m - Machine layout Marking Description Function Pulled out (activated) : Ground control box energized Emergency stop button Pushed down (deactivated) : De-energizes control system Not used Move to the left : Generator deactivated Generator selector (option) Move to the right : Generator activated On : Pedal pressed 'Enable Switch' pedal indicator...
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Telescopic machines, 28 - 43 m - Machine layout H43TPX (HB135JRT) - General view 30 80 H43TPX (HB135JRT) - Controls and indicators Marking Description Function Operation malfunction Fault indicator Machine on excessive slope Tilt indicator Machine on excessive slope Fuel level indicator Low fuel level Platform overload indicator Platform overload...
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Telescopic machines, 28 - 43 m - Machine layout Marking Description Function High-speed driving Drive speed selector Low-speed driving Pulled out (activated) : Ground control box energized Emergency stop button Pushed down (deactivated) : De-energizes control system Move to the right : Counter clockwise (CCW) rotation Turntable rotation joystick Move to the left : Clockwise rotation Move upwards : Boom raising...
Telescopic machines, 28 - 43 m - Machine layout 5.3 - AXLE EXTENSION CONTROL BOX For H43TPX (HB135JRT) only : General view Controls and indicators Marking Function Cylinder lifting/lowering and chassis lifting/lowering on fixed axle Fixed axle extension/retraction Cylinder lifting/lowering and chassis lifting/lowering on swing axle Swing axle extension/retraction Emergency stop button 2420331710...
Telescopic machines, 28 - 43 m - Machine layout 5.4 - TRANSPORT POSITIONING BOX For H28TJ+ (HB86TJ+) only : General view 307P226290 b 307P226280 b Controls and indicators Marking Description Function Pulled out (activated) : Switching on the box Emergency stop button Pushed down (deactivated) : De-energizes control system Move to the left : Clockwise rotation Turntable rotation selector...
Telescopic machines, 28 - 43 m - Operating principle Operating principle 1 - Description Hydraulic energy for machine movement is provided by a pump unit. The controls and the starting of the thermal engine are powered by battery. To protect the user and the machine, safety systems prevent the operation of the machine beyond its capacities.
Telescopic machines, 28 - 43 m - Operating principle 2.3 - LENGTH AND ANGLE SENSORS For reasons of stability and work area management, the boom is equipped with length and angle sensors. These length and angle sensors transmit data allowing the calculator to manage automatic operation of combined movements.
Telescopic machines, 28 - 43 m - Operating principle 2.7 - LOAD LIMITING IN THE PLATFORM (IF FITTED) If the platform load exceeds the maximum authorized load, no movement is possible from the platform control box. The platform overload indicator and the buzzer warn the operator that the overload condition exists.
Telescopic machines, 28 - 43 m - Operating principle 2.11 - JIB LINK PIECE RESETTING For H28TJ+ (HB86TJ+) only : A hydraulic system maintains the jib link piece perpendicular to the rolling frame. The eventual fault is checked by the sensor who will send informations to the module and will correct automatically the shifting thanks to CYL.
Telescopic machines, 28 - 43 m - Driving Driving 1 - Recommendations The manager of the company responsible for the commissioning of the machine must ensure that the machine is fit for the work it is to perform. i.e. that the machine is suitable to carry out the work in complete safety in compliance with this Operator Manual.
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Telescopic machines, 28 - 43 m - Driving Example • Cylinders’ state : • No leaks. Refer to the Maintenance book. • No rust and abrasions on the cylinder rod. • Absence of foreign objects on all surfaces. • Steering system’s state : wheels, reducers, brakes and tires : •...
Telescopic machines, 28 - 43 m - Driving • State of the structure's parts : Boom, jib, platform : • No cracks, damaged paint. • No distortion in metal components or visible damage. • Absence of foreign objects at the ends of boom/attachments. •...
Telescopic machines, 28 - 43 m - Driving 2.2 - FUNCTIONAL TESTS 2.2.1 - Safety features Features to be tested : • Operation of the upper and lower emergency stop buttons. • Operation of the tilt sensor. • Visual and audible alarms. •...
Telescopic machines, 28 - 43 m - Driving 2.2.3 - Platform control box controls (driving station) Refer to the corresponding operations to test the controls in the order mentioned Section E 3.3-Operations from the platform). H28TJ+ (HB86TJ+) Step Control Driving and steering 33 Platform rotation selector 38 Boom/Jib selector switch 231 Movements :...
Telescopic machines, 28 - 43 m - Driving 2.2.4 - Axle control box controls For H43TPX (HB135JRT) only : Refer to the corresponding operations to test the controls in the order mentioned Section E 3.4-Operations from the axles). Tests from the axle control box H43TPX (HB135JRT) Step Control Cylinder lifting/lowering and chassis lifting/lowering on fixed axle E1...
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines, and carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed..
N.B.-:-Using unsuitable fuel may cause diminished performance, difficulties starting, excessive pollution and premature wear. To establish the type of fuel suitable for the engine fitted on your HAULOTTE® machine, please refer to the engine manufacturer's manual. The engine may not be covered by the warranty in case of damage caused by using unsuitable fuel.
Telescopic machines, 28 - 43 m - Driving H43TPX (HB135JRT) - Axle control box emergency stop button Step Action Pull the emergency stop buttons( 15, 46, E5 ). Set the ON/OFF ( 18 ) selector switch to ON. Turn the control box activation selector switch ( 16 ) to the centre to activate the axle control box.
If telescope extension continues once the 6eme red stop is visible, stop telescope extension immediately. Contact HAULOTTE Services® to repair the system. Place barriers around the perimeter of the work area. Never use a faulty machine For H43TPX (HB135JRT) :...
Telescopic machines, 28 - 43 m - Driving 3.2 - OPERATION FROM GROUND POSITION Ground control box is an auxiliary to be used only in case of emergency. 3.2.1 - Machine start-up Pull the emergency stop button 15 : This will de-activate the state of emergency stop button located in platform.
Telescopic machines, 28 - 43 m - Driving 3.2.2 - Machine shutdown • Turn the key of the control box activation selector ( 72 ) to the center. • The machine is shut down. The power to the machine is switched off, all the indicators on the lower console are off.
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Telescopic machines, 28 - 43 m - Driving Control Action 0° Automatic cage/jib Push the compensation resetting selector switch ( 225 ) downwards to compensation automatically reset the cage/jib compensation. resetting 0° N.B.-:-For machines fitted with : Hold the selector ( 228 ) upwards to validate movement. The release of the selector causes all movement to stop.
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Telescopic machines, 28 - 43 m - Driving Control Action Push the jib rotation selector switch ( 74 ) to the left for a clockwise rotation. Jib rotation Push the jib rotation selector switch ( 74 ) to the right for an anticlockwise rotation.
Telescopic machines, 28 - 43 m - Driving 3.2.4 - Other controls • Switching from the ground control box to the platform control box : The emergency stop button ( 15 ) must be pulled out. • Turn the key on the control box activation selector switch (16 / 226) to the left to energize the platform control box.
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Telescopic machines, 28 - 43 m - Driving Putting in transport position : From the platform control box Machine stowed (boom retracted and in horizontal position) • Push the jib selector switch ( 37 ) downwards to lower the jib below its horizontal position. •...
Telescopic machines, 28 - 43 m - Driving 3.3 - OPERATIONS FROM THE PLATFORM 3.3.1 - Machine start-up Pull the emergency stop button 46. Press on the starter selector (42 / 230). The engine starts. The power-up indicator ( 31 ) lights up.
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Telescopic machines, 28 - 43 m - Driving Control Action Push the turntable rotation joystick ( 232 ) to the left for a clockwise rotation. Turntable rotation Push the turntable rotation joystick ( 232 ) to the right for an anticlockwise rotation.
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Telescopic machines, 28 - 43 m - Driving Platform control box controls (driving station) H43TPX (HB135JRT) Control Action Push the drive joystick ( 33 ) forwards to move the machine forwards. Driving Push the drive joystick ( 33 ) backwards to reverse the machine. Push the front-axle steering selector switch ( 33 ) to the right to steer to the right.
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Telescopic machines, 28 - 43 m - Driving Control Action Set the drive speed selector switch ( 45 ) to for high-speed driving (long distance driving, tarmac, concrete). Drive speed (minimum) Set the driving speed selector ( 45 ) to for low-speed driving (short distance, final approach, unloading from lorries).
Telescopic machines, 28 - 43 m - Driving 3.3.4 - Other controls • Horn : Push the horn selector ( 43 ) to the right to sound the horn. N.B.-:-The horn stops when the selector switch is released. For H28TJ+ (HB86TJ+) : : •...
Telescopic machines, 28 - 43 m - Driving 3.4 - OPERATIONS FROM THE AXLES 3.4.1 - Prepare the machine Prepare the machine before any axle extension or retraction operation. Localise the 3 control consoles : Platform control box Ground control box Axle extension control box (Back of the machine) Check that the emergency stop button on each has been deactivated.
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Telescopic machines, 28 - 43 m - Driving Lift the pendulum about 1m. Set the control box activation selector switch (16) to the centre to activate the axle control box. N.B.-:-The platform and ground control box controls are de-activated in this position. Go to the back of the machine, facing the axle extension console.
Telescopic machines, 28 - 43 m - Driving 3.4.2 - Rear axle extension - Extension of the front axle • If the two outrigger cylinders are extended, the axle extension controls are de-activated. • Always extend the axles before using the machine. Lower lever (E1) or (E3).
Telescopic machines, 28 - 43 m - Driving 3.4.3 - Retraction of the front axle - Retraction of the rear axle If the two outrigger cylinders are extended, the axle retraction controls are de-activated. Lower lever (E3) or (E1). • The cylinder is lowered. •...
Telescopic machines, 28 - 43 m - Driving 3.5 - OPERATIONS FROM THE TRANSPORT POSITIONING BOX For H28TJ+ (HB86TJ+) only : 3.5.1 - Placing in transport configuration • Remove the mounting case from its casing. • Turn the key on the control box activation selector switch ( 229 ) to the right to energize the transport position.
Telescopic machines, 28 - 43 m - Special procedure Special procedure Find all the function indicators and controls in Section C 5 - Control boxes 1 - Emergency lowering 1.1 - PRINCIPLE N.B.-:-During rescue and emergency maintenance manoeuvres from the ground, it is essential to ensure that there are no obstacles under the platform (wall, beam, electricity line, etc.).
• The operator must not detach the strap connected to the platform until transfer is complete or while the transfer still presents a danger. If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.
Telescopic machines, 28 - 43 m - Special procedure 3 - Towing In case of a machine failure, it is possible to tow it to load it onto a trailer. 3.1 - DISSENGAGING THE DRIVE HUBS To tow a broken-down machine, disconnect the wheel drive hubs. Perform these operations on flat, horizontal ground.
Telescopic machines, 28 - 43 m - Special procedure 4 - Loading and unloading N.B.-:-When driving up an incline or ramp, during loading or unloading HAULOTTE® recommends positioning the counterweight at the rear. Raise the platform sufficiently to avoid contact with the ground.
Telescopic machines, 28 - 43 m - Special procedure 4.1.1 - Loading by lifting Ensure that : • The machine is completely stowed. • The platform must be empty. • The lifting equipment ie. slings, shackles, hooks, lifting beam etc. are in good condition and of sufficient capacity.
Telescopic machines, 28 - 43 m - Special procedure 4.2 - PUTTING IN TRANSPORT POSITION For H43TPX (HB135JRT) only : The machine must be fully stowed (boom retracted and in horizontal position). From the platform control box : Check the platform is completely empty. Lower the jib to below horizontal position.
If a fault is detected, the fault indicator and the radius limit indicators light up. If the start-up indicator flashs, contact HAULOTTE Services® immediately. 5.2 - PROCEDURE Note the number of flashes emitted by the fault indicator 26.
• Have stability tests carried out by a certified agency/competent person. • Ensure label compliance. HAULOTTE® has a continuous improvement policy in place for its product range ; Given this policy, The Company reserves the right to modify their product technical characteristics without notice.
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Telescopic machines, 28 - 43 m - Technical characteristics For H28TJ+ (HB86TJ+) - Technical characteristics Machine H28TJ+ HB86TJ+ Characteristics Metric Imperial Metric Imperial Maximum work height 27,5 m (90 ft3 in) 27,5 m (90 ft3 in) Maximum platform height 25,5 m (83 ft8 in) 25,5 m (83 ft8 in)
Telescopic machines, 28 - 43 m - Technical characteristics 2 - Overall dimensions General diagram Overall dimension specifications Marking H28TJ+ (HB86TJ+) Mètre Feet inch 12,40 39 ft 4 in 2,49 8 ft 2 in 2,95 9 ft 8 in 9 ft 10 in 0,58 1 ft 10 in F x G...
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Telescopic machines, 28 - 43 m - Technical characteristics General diagram C - J Overall dimension specifications Marking H43TPX (HB135JRT) For HB135JRT Mètre Feet inch Mètre Feet inch 14,50 47 ft 6 in 14,60 47 ft 11 in 2,53 8 ft 3 in 3,05 10 ft 0 in 3,50...
Telescopic machines, 28 - 43 m - Technical characteristics 3 - Working area 3.1 - MACHINE H28TJ+ (HB86TJ+) Lateral working area ft in 80ft 70ft 60ft 50ft 40ft 30ft 20ft 10ft -10ft 30,5 m 100ft 27,4 m 90ft 24,4 m 80ft 230 kg / 2x 500 lbs / 2x...
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Telescopic machines, 28 - 43 m - Technical characteristics Longitudinal working area ft in 80ft 70ft 60ft 50ft 40ft 30ft 20ft 10ft -10ft 30,5 m 100ft 27,4 m 90ft 230 kg / 2x 500 lbs / 2x 24,4 m 80ft 21,3 m 70ft 18,3 m...
Telescopic machines, 28 - 43 m - Technical characteristics 3.2 - MACHINE H43TPX (HB135JRT) Working area ft in -10ft 10ft 20ft 30ft 40ft 50ft 60ft 70ft 80ft 45,7 m 150ft 42,7 m 140ft 39,6 m 130ft 230 kg / 2x 36,6 m 120ft 500 lbs/ 2x...
Telescopic machines, 28 - 43 m - Technical characteristics AS - CE standard specificities The following tests must be performed after : • A major technical intervention. • An accident due to major component failure on the machine. • The following tests must be performed by a qualified person in secure conditions. •...
Telescopic machines, 28 - 43 m - Technical characteristics 4.3 - STABILITY TEST The stability test proves that the machine is stable in an unfavourable position. The moment when the machine tips is calculated by combining loads in the machine's most unfavourable position (load W applied over distance L).
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Telescopic machines, 28 - 43 m - Technical characteristics Stability for H43TPX (HB135JRT) - 230 kg 2420331710 E06.13...
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Telescopic machines, 28 - 43 m - Technical characteristics Stability for H43TPX (HB135JRT) - 450 kg See paragraph 1.12.2 of the AS1418.10 standard for test details. The machine must return to a stable state without tipping over. 2420331710 E06.13...
Telescopic machines, 28 - 43 m - Technical characteristics 5 - Declaration of conformity CE Declarations of Conformity only apply to machines that are certified for the European market. Declaration of conformity - Thermal platforms D D ECLARATION DE CONFORMITE CE ( certificate of conformity with EC directives) Nom et adresse du constructeur ou son représentant autorisé...
Intervention register 1 - Intervention register In order to benefit from the HAULOTTE® guarantee, each maintenance or repair operation must be entered in the INTERVENTION REGISTER, which can be found at the end of the maintenance book delivered with your machine.
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