Related Manuals for Festo CPX-CTEL-4-M12-5POL
Summary of Contents for Festo CPX-CTEL-4-M12-5POL
- Page 1 Terminal CPX Electrical interface CPX‐CTEL‐4‐M12‐5POL Description CTEL master module I-Port 574601 1601b [8059466]...
- Page 2 Essential or useful accessories Information on environmentally sound usage Text designations: • Activities that may be carried out in any order 1. Activities that should be carried out in the order stated – General lists Festo – P.BE-CPX-CTEL-EN – 1601b – English...
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Page 3: Table Of Contents
........Festo – P.BE-CPX-CTEL-EN – 1601b – English... - Page 4 ..... . Commissioning with the Festo Maintenance Tool software (CPX-FMT) ....
- Page 5 CPX terminal can be found in the CPX system description (è P.BE-CPX-SYS-...). Service Please consult your regional Festo contact if you have any technical problems. Festo – P.BE-CPX-CTEL-EN – 1601b – English...
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Page 6: Safety And Requirements For Product Use
The module described in this document has been designed exclusively for use in combination with CPX terminals from Festo. The CPX terminal and its connected modules are intended for installation in ma chines and/or automated systems and may be used only as follows: –... -
Page 7: Requirements For Product Use
“Technical data” (è A.1 Technical data). The product-relevant EC directives can be found in the declar ation of conformity. Certificates and the declaration of conformity for this product can be found on the Festo website (è www.festo.com). Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 8: System Overview, Ctel System
Short compressed air lines minimise the friction losses and the times for pressurising and exhausting the tubes. This enables smaller valves with sufficient flow to be used, thereby helping to reduce costs. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 9: Mode Of Operation Of The Ctel System
– Relay plates, pressure zone separation plates and blanking plates can also be integrated. I-Port input modules – Make available inputs for connecting sensors and enable inter rogation of cylinder positions, for example. Other I-Port modules Tab. 2.1 Festo – P.BE-CPX-CTEL-EN – 1601b – English... - Page 10 I-Port input module I-Port input module Fig. 2.2 A constant I/O data exchange takes place through the CTEL master module between the CPX terminal and the devices connected to the CTEL master module. Festo – P.BE-CPX-CTEL-EN – 1601b – English...
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Page 11: I-Port
The CTEL master module has 4 I-Port interfaces. I-Port is an interface for the exchange of serial data for the connection of decentralised function modules (devices) from Festo at field level. It is based on the IO-Link technology and is compatible with it in certain areas. -
Page 12: I-Port Interfaces
Operation in accordance with the specifications is only guaranteed if original connecting cables from Festo are used. For operation in accordance with specifications, the maximum length of the I-Port con necting cables must always be observed (è 3.3 I-Port connecting cables). Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 13: Display Components
– All 4 I-Ports are configured to “Port inactive” Lights up green Load voltage U (PL) present at all connected devices and is OK Flashes green At least one device reports undervoltage U (PL) (approx. 1 Hz) Festo – P.BE-CPX-CTEL-EN – 1601b – English... - Page 14 “OK” (LED illuminated green). The I-Port at which the error has occurred can be determined through the FMT/MMI using the diagnostic messages. Information on eliminating the displayed errors: è 5.2.2 Diagnostic/error messages by CPX error numbers. Festo – P.BE-CPX-CTEL-EN – 1601b – English...
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Page 15: Address Space
24 bytes 24 bytes 32 bytes 32 bytes 1) Related to the complete CTEL master module Tab. 2.4 The I/O lengths listed here are the sum of the bytes available for all I-Ports together. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 16: I/O Configuration Presetting
The I/O mode of the CTEL master module is set via DIL switch group 1 (è Tab. 2.5). The setting of the I/O length, i.e. the determination of available I/O bytes per I-Port, is implemented via DIL switch group 2 (è Tab. 2.6). Festo – P.BE-CPX-CTEL-EN – 1601b – English... - Page 17 24 bytes I/Os (6 bytes per I-Port) 32 bytes I/Os (8 bytes per I-Port) 1) Factory setting Tab. 2.6 The I/O length specified always applies for all 4 I-Ports (max. 8 bytes per I-Port). Festo – P.BE-CPX-CTEL-EN – 1601b – English...
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Page 18: Installation
• Observe the handling specifications for electrostatically sensitive devices. Note • Handle all modules and components carefully. • Comply with the specified torques. Information on mounting the CPX terminal can be found in the CPX system description (è P.BECPXSYS…). Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 19: Mounting And Dismantling
(è 2.5) before the CTEL master module is mounted, as these switches can no longer be reached after mounting. Electrical interface CPX-CTEL-4-M12-5POL Contact rails (CTEL master module) Screws Interlinking block (here with additional power supply, as an example) Fig. 3.1 Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 20: I-Port Connecting Cables
Operative malfunction due to impermissible cabling. • To connect the I-Port devices to the CTEL master module, only use the special I-Port connecting cables from the Festo catalogue (è www.festo.com/catalogue) • Observe the maximum length of 20 m for the I-Port connecting cables. -
Page 21: Connecting The Devices
A total of up to 4 I-Port devices can be connected to one CTEL master module. The devices are connected to the CTEL master module via I-Port connecting cables from Festo (è 2.1 Overview of the CTEL system and 3.3 I-Port connecting cables). -
Page 22: Connecting The Power Supply
• The total current requirement of the CPX terminal and the CTEL system, as well as the limit values for the maximum current intensities, must be taken into account in the design of the voltage supply (è 3.5.2 Determining the current consumption). Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 23: Determining The Current Consumption
• Observe the instructions regarding selection of the power supply unit in the CPX system description (è P.BE-CPX-SYS-…). • When using I-Port output modules with a separate load voltage connection, take into account the corresponding current consumption when selecting a power supply unit. Festo – P.BE-CPX-CTEL-EN – 1601b – English... - Page 24 2) Limit value within a voltage zone, minus the other consumers within the voltage zone Tab. 3.1 An additional power supply of 1.6 A per I-Port can be made available through the load voltage supply U Festo – P.BE-CPX-CTEL-EN – 1601b – English...
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Page 25: Connection With The Host System
Otherwise, communication cannot be established and no diagnostic/error message is issued. Ensuring degree of protection IP65/67 Note To comply with degree of protection IP65/IP67: • Seal unused I-Port interfaces with protective caps from the Festo catalogue (è www.festo.com/catalogue). Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 26: Commissioning
In cases in which the reserved address space is not completely used by the connected devices, this results in input and output addresses (channels) to which no device input or output is assigned. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 27: Address Assignment In The Cpx System
Byte 9 (unused) – Byte 10 – Byte 11 Byte 0 Byte 12 I-Port 4 Byte 1 Byte 13 (2 bytes) – Byte 14 – Byte 15 Legend: White = assigned; grey = unused Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 28: Procedure For Commissioning
3. If required: Parameterisation of the CTEL master module and the I-Port devices (è 4.6 Parameters). 4. Check power supplies (è 3.5 Connecting the power supply). 5. Commissioning of the entire system (è Description of the specific CPX bus node). Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 29: Preparing The Ctel System For Commissioning
The integration of the CTEL master module into the host system might have to take place via a device description file, dependent on the CPX bus node used. Corresponding device description files can be found in the Festo Support Portal (è www.festo.com/sp). Check the CTEL master module and the connected I-Port devices •... -
Page 30: Behaviour In Case Of Malfunctions In Operation
Moreover, additional diagnostic information relating to the CTEL master module is available, which can be called up via the fieldbus used as well as via the Festo Maintenance Tool (FMT) or the operator unit (MMI) (è 5.1 Summary of diagnostics options). -
Page 31: Notes On Operation
– Double-solenoid valves remain in the current position – Mid-position valves go into mid-position (pressurized, exhausted or closed, depending on valve type). • Observe the product specific instructions in the documentation supplied with the valve terminal components. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 32: Parameters
1) These parameters are read out only during initialisation of the CTEL master module. Subsequent changes of the parameters have no effects. Bits 0 ... 3 cannot be written in combination with the Festo Maintenance Tool and the operator unit. They are represen... -
Page 33: Parameter "Monitoring Uout/Uval
1) These parameters are read out only during initialisation of the CTEL master module. Subsequent changes of the parameters have no effects. Bits 0 ... 3 cannot be written in combination with the Festo Maintenance Tool and the operator unit. They are represen... - Page 34 The I-Port is deactivated and cannot be used. A device that is still connected results in output of an “I-Port configuration error”. The set address space is also assigned for deactivated I-Ports in the CPX system. Festo – P.BE-CPX-CTEL-EN – 1601b – English...
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Page 35: Parameter "Behaviour After I-Port Short Circuit
For each connected device, 8 bytes are available for representation of the device parameters. These parameters are individually interpreted by each device and are defined in the description of the corres ponding device. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 36: Commissioning With The Operator Unit (Cpx-Mmi)
• Observe the notes on “Force”, “Idle mode” and “Fail safe” in the CPX system description and in the description for the operator unit if the CPX bus node used supports these parameterisation types. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 37: Menu Commands Of The Ctel Master Module On The Operator Unit (Cpx-Mmi)
Device Parameter I-Port 1: • Byte 1..0: 0x… • Byte 3..2: 0x… • Byte 5..4: 0x… … “Monitoring/Forcing (M)” menu, “Parameters” menu (è Fig. 4.3) also “Fail safe” (è Fig. 4.2) Fig. 4.1 Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 38: Observe Signal Statuses (Monitoring)
The “Force” function can also be called up via the “Monitoring/Forcing (M)” menu. This function allows you to force signal statuses during the commissioning phase for test purposes. The representation of the I-Port devices also applies accordingly to the “Idle mode” and “Fail safe” functions. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 39: Parameterisation With The Operator Unit (Cpx-Mmi)
Device parameter I-Port 1: Byte 1..0: 0x… Byte 3..2: 0x… Byte 5..4: 0x… Byte 7..6: 0x… Device parameter I-Port 2: Byte 1..0: 0x… … Parameter CTEL master module Parameter I-Port devices Fig. 4.3 Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 40: Commissioning With The Festo Maintenance Tool Software (Cpx-Fmt)
Commissioning Commissioning with the Festo Maintenance Tool software (CPX-FMT) The Festo Maintenance Tool software (CPX-FMT) can also be used for commissioning, parameterisation and advanced diagnostics of the CTEL master module. The current soft ware version can be found online (è www.festo.com/sp). -
Page 41: Diagnostics And Error Handling
Advantage: Fast “on-site” error detection; (FMT) diagnostics also possible from a higher automation level Tab. 5.1 Diagnostics options The available diagnostic information may depend on the settings of the CPX bus node or on the parameterisation. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 42: Diagnostic/Error Messages
Within a CPX terminal, diagnostic/error messages with reference to inputs have priority over diagnostic/error messages of outputs. This principle of error prioritisation also finds use in the CTEL master module in the I/O mixed operation. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 43: Diagnostic/Error Messages By Cpx Error Numbers
CPX system start with setting “Stored parameter” at the start of the CPX parameters” terminal Process variable range underflow • Process data inconsistent, check Process variable range overflow • Process data inconsistent, check Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 44: Diagnostics Via Leds
LED indicators for diagnostics of the CPX terminal are available on the I-Port devices and on the CTEL master module (è 2.3 Display components). The significance of the LEDs on the I-Port devices can be found in the description of the respective device. Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 45: Diagnostics Via The Cpx Bus Node
I-Port devices. The I-Port devices connected to a CTEL master module are treated as input or output channels within the CPX terminal. Detailed information about the I/O diagnostic interface and diagnostic memory can be found in the CPX system description (è P.BE-CPX-SYS-…). Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 46: Diagnostics With The Operator Unit (Cpx-Mmi)
Module data (MD) … “Diagnostics” menu Fig. 5.1 General information regarding operation and commissioning of the CPX terminal using the operator unit can be found in the description for the operator unit (è P.BE-CPX-MMI-1-…). Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 47: Diagnostics With The Festo Maintenance Tool (Cpx-Fmt)
Diagnostics and error handling Diagnostics with the Festo Maintenance Tool (CPX-FMT) The Festo Maintenance Tool (CPX-FMT) offers extended functions for diagnostics and troubleshooting with the CTEL master module. Fig. 5.2 General information regarding operation and commissioning of the CPX terminal with the FMT can be found in the CPX system description (è... - Page 48 Fixed I/O length 4 bytes Device: 8 bytes I-Port Byte 0 Byte 0 Byte 1 Byte 1 Byte 2 Byte 2 Byte 3 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Tab. 5.6 Festo – P.BE-CPX-CTEL-EN – 1601b – English...
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Page 49: Behaviour With Error At The Pl/Ps Supply
PS or PL, the I-Port involved is always switched off completely (PS and PL off ). Behaviour after elimination of the error can be set via the parameter “Behaviour after I-Port short cir cuit” (è 4.6.4 Parameter “Behaviour after I-Port short circuit”). Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 50: A Commissioning
H-rail mounting Continuous shock resist Wall mounting ance H-rail mounting 1) Connected devices may only satisfy a lower degree of protection or a smaller temperature range, etc. 2) SG = severity level Tab. A.1 Festo – P.BE-CPX-CTEL-EN – 1601b – English... - Page 51 U Yes, with potential-isolated supply EL/SEN and load voltage supply U Supply PS/PL between the I-Ports Functional earth connection Optional, through earthing plate Mains buffering time [ms] Tab. A.2 Festo – P.BE-CPX-CTEL-EN – 1601b – English...
- Page 52 Undervoltage/short circuit of modules Undervoltage PL (over device) I-Port Communication error Short-circuit PS/PL Device error Undervoltage identification PS Trigger level approx. 17.5 Hysteresis [mV] approx. 500 1) Measurement takes place in CTEL master module Tab. A.3 Festo – P.BE-CPX-CTEL-EN – 1601b – English...
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Page 53: Event Codes
Primary voltage/main power supply too low 0x5112 Undervoltage PL device (only relevant if PL monitoring is active in a device) 0x6000 Device software error 0x6320 Parameter error 0x6321 Missing parameters 0x6350 Changed parameter Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 54: Accessories
Measuring range exceeded 0x8C30 Process variable range underflow – process data inconsistent 0x8C40 Maintenance required – cleaning 0x8C41 Maintenance required – refill 0x8C42 Maintenance required – replace wearing parts Tab. A.4 Accessories è www.festo.com/catalogue Festo – P.BE-CPX-CTEL-EN – 1601b – English... -
Page 55: B Glossary
Totality of the combined CPX modules, including a bus node, without pneu matics. Device Any module that can be connected to the CTEL master module via the I-port interface. Festo Maintenance Tool. PC software for commissioning, configuration and extended diagnostics of CPX terminals. Digital input I-module Input module I/O length Number of bytes available for inputs and outputs. -
Page 56: Index
....... . . – with the Festo Maintenance Tool (FMT) . - Page 57 – Determine current consumption ..– Error at the PL/PS supply ....Festo – P.BE-CPX-CTEL-EN – 1601b – English...
- Page 59 Copyright: Festo SE & Co. KG Postfach 73726 Esslingen Germany Phone: +49 711 347-0 Fax: +49 711 347-2144 E-mail: service_international@festo.com Reproduction, distribution or sale of this document or communica tion of its contents to others without express authorization is Internet: prohibited.