Festo EtherCAT CPX-AP-A-EC-M12 Operating Instructions Manual

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CPX-AP-A-EC-M12

EtherCAT interface

Operating instruc-

tions

8160774

2022-07

[8160776]

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Page 1 CPX-AP-A-EC-M12 EtherCAT interface Operating instruc- tions 8160774 2022-07 [8160776]...
Page 2 Translation of the original instructions EtherCAT is a registered trademark of its respective trademark holder in certain countries. ®...
Page 3: Table Of Contents
Technical data..............40 Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 4: About This Document
The product labelling and the Data Matrix Code are printed on the housings of the modules. Scanning the Data Matrix Code with an appropriate device opens the Festo Internet page with documents appropriate for the product. Alternatively, the Product Key (11-digit alphanumeric code on the product labelling) can be entered in the search field è...
Page 5: Safety
The qualified personnel have skills and experience in dealing with electrical (open-loop) control technology. Additional information – Contact the regional Festo contact if you have technical problems è www.festo.com. – Accessories and spare parts è www.festo.com/catalogue. Product overview...
Page 6 The login data can be changed after the first login. Distributed clocks The product supports the "Distributed Clocks" function for precise synchronisation of stations in an EtherCAT network. Applications that require simultaneously coordinated actions can therefore be implemented. Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 7: Structure
Load supply [PL] (green, red) EtherCAT operating status [RUN] (green) LA X1 Network connection [LA X1] (green) System diagnostics [SD] (green/red) Maintenance [MT] (yellow) EtherCAT error [ERR] (red) LA X2 Network connection [LA X2] (green) Tab. 4: LED displays Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 8: Control Elements
Connection for EtherCAT network [IN XF1] Socket M12, 4-pin, D-coded Signal Transmitted data + Received data + TD– Transmitted data – RD– Received data – Thread Shield Functional earth FE Tab. 7: Connection for EtherCAT network [IN XF1] Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 9: Mounting
IEC 62443, ISO/IEC 27001. 1. Set up an automation project for the higher-order controller using suitable software. 2. Load the device description file into the software è www.festo.com/sp. 3. Configure the automation system CPX-AP in the software: – System structure –...
Page 10: Parameterisation
è 9 Diagnostics and fault clearance è 1.1 Applicable documents Parameterisation Various parameters are available for reading out information about the modules in an automation system CPX-AP and adapting the modules to the application situation. Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 11 INT16 – 20087 Current measured value of logic supply PS UINT16 – [mV] 20088 Current measured value of load supply PL UINT16 – [mV] 20092 Operating time [s] UINT32 – 20093 Hardware version UINT8 – Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 12: Object Directory
0x1001 Error register Bit 0: generic error Bit 1: current error Bit 2: Voltage error Bit 3: temperature error Bit 4: communication error Bit 5: device-profile-specific error Bit 6: reserved Bit 7: manufacturer-specific error Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 13 Factory setting = 0 edged message New messages BOOL ro p Overwrite Mode: available 0 = latest message read 1 = latest message not read Acknowledge Mode: 0 = no acknowledgeable messages available 1 = acknowledgeable messages available Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 14 1 = discard new messages if diag- nostics memory full with unacknowl- edged messages Bit 6 … 15: reserved Diagnosis mes- OCTET_ Diagnostics message 1 … sage STRING … Diagnostics message 250 è 9.4 Diagnostics via EtherCAT Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 15 1 = receive mailbox Sync Manager 0 2 = send mailbox 3 = process data output Communication 4 = process data input type Sync Manager 1 Communication type Sync Manager 2 Communication type Sync Manager 3 Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 16: Ethercat Modular Device Profile
Value 0x2000 Range of parameters for the relevant AP Network parameters of the respective mod- … modules. ules based on the APDD 0x21FF 0x2200 IO-Link ISDU access mailbox Parameter query of IO-Link modules … 0x227F Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 17 – 0 = read – 1 = write Writing to this subindex defines the data transfer UNSIGNED8 Channel (starting with 0) UNSIGNED16 ISDU index from the IO-Link device UNSIGNED8 ISDU subindex from the IO-Link device UNSIGNED16 ISDU Error Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 18 Access Description index UNSIGNED8 Number of subindexes = 3 UNSIGNED8 Mode: – 0 = delete without changing parameters – 1 = save/update saved parameters – 2 = delete with reset of parameters to default values Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 19 Module ID Slot Slot number Slot group Slot group reserved … Network segment OCTET_ Network address address STRING[6] Network port Network connection Festo product key STRING(12) Festo Product Key Festo part number U32 Festo part number Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 20 – 19 … 31 = reserved If the bit is set, at least one diagnostics of this category is available. Active Diagnosis UINT16 Diagnostics currently active on this Count module Submodule UINT16 Submodule entry of the last diagnos- tics Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 21 … the module con- ured at position 1 0xF03F figured on posi- tion 1 Module ident of Module ID of the module config- the module con- ured at position 2 figured on posi- tion 2 Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 22: Diagnostics And Fault Clearance
è Further information. Diagnostics via EtherCAT Diagnostics as part of EtherCAT functions via control software over the network è 9.4 Diagnostics via EtherCAT. Diagnostics messages The following table contains the diagnostic messages of the interface. Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 23 06 | 00 | 010A Mismatch in startup The length of the startup parameter in the device and the (100663562) parameter size AP device description do not match. – Check firmware versions Remedy Diag- Error nostic status Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 24 – Check communication cable (AP) Diag- Error nostic status 08 | 01 | 0127 AP Module Discon- The AP system communication to a module has failed. (134283559) nected – Restart AP system. Remedy – Check communication cable (AP) Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 25 08 | 01 | 0134 AP master toggle bit A module did not mirror the toggle bit in the process data (134283572) error – Adjust cycle time and toggle timeout Remedy parameter. – Restart AP system. – Check wiring. Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 26 Device forced to com- The device was forced by the master to set the loopback (134283797) munication loopback on the communication port, due to commnuication errors. Communication to subsequent modules is thereby inter- rupted. – Check wiring Remedy Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 27 Sync Manager %d invalid settings (%d) (134480277) settings – Correct I/O settings Remedy Diag- Error nostic status 08 | 04 | 0196 DC activation register DC activation register is invalid (134480278) invalid – Correct DC activation register Remedy Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 28 Error nostic status 0B | 08 | 0190 Unsupported Version The version of the diagnosis is not supported. (185074064) of diagnosis – Check firmware versions of master and Remedy devices and update to compatible versions. Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 29 The AP device description is invalid or missing. (185139496) – Reboot device. Remedy – Check communication cable. – Check firmware version. – On repeating failure contact Festo support. Diag- Error nostic status 0B | 09 | 0129 Invalid startup APDD The startup AP device description is invalid or missing.
Page 30: Led Displays
PS red light Module ramp-up not yet completed. – System communication not yet initial- ised. flashing red 2 Hz Module identification (service function) – flashing green 2 Hz Tab. 23: LED module diagnostics [MD] Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 31 0.5 Hz System diagnostics active Degree of severity "Error" e.g. sensor supply short circuit in a red light module. Module identification (service function) – flashing green 2 Hz Tab. 24: LED system diagnostics [SD] Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 32 Remedy Maintenance not required. – Maintenance required in at least one Carry out the necessary remedial meas- module in the automation system ures è Instructions for the applicable CPX-AP. module. Tab. 26: LED maintenance [MT] Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 33 1x briefly Bootstrap – The interface is receiving a firmware update. flickers Initialisation – Normal status after switching on or after a restart Tab. 27: LED EtherCAT operating status [RUN] Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 34 Application watchdog timeout – Watchdog timeout by the Sync Manager flashes 2x briefly Booting error – Error (checksum) in application con- troller flash memory flickers no error – Tab. 28: EtherCAT error [ERR] LED Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 35: Diagnostics Via Ethercat
Diagnostics via EtherCAT The availability of diagnostics information via the EtherCAT network depends on the parameterisation. 9.4.1 Diagnostics via SDO access Diagnostics information can be requested from the higher-order controller through SDO access è 8.1 Object directory. Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 36: Diagnostics Via Pdo Access
(ESI file) and thus can be read from the controller software. Operating modes of diagnostics messages There are two operating modes for handling diagnostics messages. The operating mode can be defined via object 0x10F3 (subindex 5, bit 4): – Overwrite Mode: Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 37 Bit 0 … 3 Diagnostics status 0 = information message 1 = warning message 2 = error message Bit 4 Local timestamp Bit 5 … 7 reserved Bit 8 … 15 Number of parameters in this diagnostics message Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 38 Value of parameter 1 Flags è flags parameter 1 Parameter 2 Parameter 2 Value of parameter 2 … … … 1) depending on flags parameter 1 2) depending on flags parameter 2 Tab. 31: Structure of diagnostics messages Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 39: Emergency Message
0x6386 Configuration/parameterisation 0x8087 Monitoring 0x8188 Communication 0xF089 Safety engineering 0x508A Internal hardware 0x608B Software 0xF08C Maintenance 0xFF8D Various 0xFF8E Device-specific 0xFF8F Customer-specific 0x9090 External device 0xF091 Security (data) 0x7092 Encoder Tab. 33: Emergency error code Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 40: Technical Data
IEC 60204-1 and IEC 60364-4-41) Electromagnetic compatibility See declaration of conformity è www.festo.com Mounting position 1) At the controller level the "Module Ident" designation is specified via CoE in the index from 9000:0A. Tab. 34: General technical data...
Page 41 Capacitive load at load supply PL 24 V PL to 0 V PL [nF] Typically 35 24 V PL to FE [nF] Typically 35 0 V PL to FE [nF] Typically 20 Tab. 35: Power supply Festo — CPX-AP-A-EC-M12 — 2022-07...
Page 42 Ethernet twisted pair cable, shielded Transmission class Category Cat 5 or higher Cable diameter [mm] 6 … 8 Wire cross section 0.14 … 0.75 AWG 22 (required for maximum connection length between network stations) Tab. 36: Network-specific data Festo — CPX-AP-A-EC-M12 — 2022-07...

Festo EtherCAT CPX-AP-A-EC-M12 Operating Instructions Manual

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