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Festo CPV10-GE-DI01-8 Manual

Electrical interface
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CPV10/14-GE-DI01-8
Electrical interface
8160540
2022-03e
[8160542]

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Summary of Contents for Festo CPV10-GE-DI01-8

  • Page 1 CPV10/14-GE-DI01-8 Electrical interface 8160540 2022-03e [8160542]...
  • Page 2 Translation of the original instructions PI PROFIBUS PROFINET , SIEMENS , SIMATIC , STEP 7 are registered trademarks of the respective ® ® ® ® trademark owners in certain countries.

  • Page 3: Table Of Contents

    Address assignment for CPV master ........25 Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 4 Technical data ..............51 Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 5: About This Document

    About this document About this document Applicable documents All available documents for the product è www.festo.com/sp. Product version This document refers to the following product versions: Product Version Revision 10 (Rev 10) Software Version From 1.4.15 Hardware version From V0521 Tab.

  • Page 6: Safety

    The qualified personnel must be familiar with installation of electrical control systems. Qualified personnel have knowledge and experience in working with the PROFIBUS DP. Additional information – Contact the regional Festo contact if you have technical problems è www.festo.com. – Accessories è www.festo.com/catalogue. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 7: Product Design

    CPI expansion port LED indicators PS, PL, BF and P Switch cover for DIL switch and SAVE Operating voltage and load voltage supply button connection Switching status indications of the CP valve PROFIBUS DP fieldbus interface coils Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 8: Led Display Elements

    Tab. 2: DIL switches SAVE button CPI/CP modules connected to the CPI expansion connection are automatically recognised with the SAVE button è 5.1.4 Detect CPI extension with SAVE button. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 9: Connecting Elements

    The fieldbus is connected with a 9-pin Sub-D socket. This connection is used for the supply line and continuing fieldbus cable. Only the Festo fieldbus plug will guarantee IP65. • Before connecting fieldbus plugs from other manufacturers, replace the two flat screws with bolts.

  • Page 10: Installation

    3. Make the desired settings on the control elements. When CPI/CP modules are connected to the CPI expansion port è 5.5 Extend CPV master. 4. Replace the switch cover and check that the seal is properly seated. 5. Hand-tighten the screws. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 11: Setting The Profibus Address

    CPI/CP modules connected to the CPI expansion port are automatically detected by pressing the SAVE button. 1. Prepare the connection to the power supply è 5.4 Power supply. Follow the description of the exact procedure. – è 5.5 Extend CPV master – è 5.6 Prepare CPI system for commissioning. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 12: Connect Fieldbus

    Wire cross section Tab. 6: Cable specification according to EN 50170 (cable type A) Bus length Information on the bus length è 5.2.2 Fieldbus baud rate and fieldbus length and in the control system manuals. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 13: Fieldbus Baud Rate And Fieldbus Length

    (T-TAP function). The clamping clip in the Festo fieldbus plug is internally only capacitively connected to the metal housing of the Sub-D connector. This prevents compensating currents from flowing through the shield of the fieldbus cable.

  • Page 14: Bus Terminal With Terminating Resistors

    Use a bus termination at both ends of a bus segment. Recommendation • Use the Festo prefabricated fieldbus plug for the bus termination. A suitable resistor network is integrated in the housing of this plug connector. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 15: Power Supply

    • If necessary, calculate the suitable cable cross-section and the maximum permissible cable length. • For the power supply connection, use plugs from the Festo catalogue to match the outside diameter of the cables used è www.festo.com/catalogue. Cables...

  • Page 16: Select Power Pack

    __ x ____mA = ______ mA time 1) Power consumption depends on the valve type è Technical data of the valves in the corresponding pneumatics description. Tab. 9: Calculate total power consumption Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 17: Connecting The Power Supply

    When connecting the load voltage to pin 2, observe the tolerance 20.4 V DC … 26.4 V DC. Check the load voltage of the valves during operation of the system. • Protect the load voltage of the valve coils externally with a maximum 2 A fuse. Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 18 • Use low-impedance connections to ensure that the product housing and the earth connection at pin 4 have the same potential and that there are no compensating currents. Fig. 7: Connection example with PELV fixed power supply and equipotential bonding Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 19: Extend Cpv Master

    Malfunctions due to impermissible cable lengths and cables. The CP connecting cables must have special electrical properties. • Use pre-assembled CP connection cables from Festo è www.festo.com/catalogue. • Comply with the maximum permissible cable length of 10 m between the CPV master and the last CPI/CP module.

  • Page 20: Rules For Extending The Cpi System

    The line length between the CPV Direct and the last CP module must not exceed 10 m. The CP connecting cables must have special electrical properties. • Use Festo CP connecting cables è www.festo.com/catalogue Prepare CPI system for commissioning This section is only relevant if CPI/CP modules are connected to the CPI expansion port.

  • Page 21: Switch-On Behaviour Of The Cpi System

    – Save current string assignment as target assignment è 5.6.2 Save string assignment. Detailed information on diagnostics via the LED displays è 7.1 Diagnostics via LED display elements. Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 22 Fig. 9: Switch-on behaviour of the CPI system Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 23: Behaviour Of The Cpi System In The Event Of Malfunctions During Operation

    7. Switch on the power supply of the CPV master again. 8. Check the addresses of the CPI system. Commissioning Preparations 6.1.1 Switching on the power supply Follow the switch-on instructions in the PLC controller manual. Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 24 If the control system and fieldbus stations have separate power supplies, switch them on in the following sequence: 1. Switch on the operating voltage supply for all fieldbus stations. 2. Switch on the operating voltage supply for the controller. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 25: Address Assignment For Cpv Master

    – The addresses are allocated from left to right and on the valve positions from front to back. textvar object does not exist textvar object does not exist Fig. 11: Address assignment outputs example for output byte 20 and 21 Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 26: Address Assignment Of Cpi/Cp Modules

    CPV-SC-CPI 16 O CPV...-GE-FB-4 16 O CPV...-GE-FB-6 16 O CPV...-GE-FB-8 16 O CPA10/14-IFB-CP 16 O Further CPI modules and CPI-capable valve islands in preparation. 1) With extended functionality Tab. 10: Assigned I/Os of CPI/CP modules Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 27: Information For Commissioning

    All outputs of the CPI system are "frozen". The CP system now no longer reacts to changes in the output image in the master. At every additional SYNC command the output image is imported in updated form. Return to normal operation: UNSYNC command Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 28: Device Master File (Gsd) And Symbol Files

    A corresponding GSD file is required to configure the CPV master with a PG/PC. In addition to the slave-typical entries (ID number, revision, etc.), the GSD also contains a selection of identifiers. Reference sources Current GSD files are available on the Internet è www.festo.com/sp. GSD files One of the following files is required for the CPV master: –...

  • Page 29: Configuration With A Siemens Master

    – imported via [Options] [Install new GSD] - file type "Bitmap Files" in HW Config. Add a DP master system: – Right-click on "DP" under "CPU" in the rack – Click on [Add master system] in the context menu. Ä The line of the DP master system is displayed. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 30: Station Selection With Step 7

    Ä The "Valves" folder is displayed when the GSD has been copied (see step 1 of the prepara- tions). 3. Drag the "Festo CPV-DI01" station type to the line of the DP master system. Ä The "Properties – PROFIBUS interface" dialogue window is displayed.

  • Page 31: Configuration Examples

    Tab. 12: Examples of normal configuration PROFIBUS DP: commissioning with a general DP master The Festo CPI system can be controlled by any PLC, any PC or industrial PC with a PROFIBUS DP interface according to EN 50170. Observe the information on the following topics in the relevant sections: •...

  • Page 32: Send Parameterisation Data

    CPI system are only accepted if the transferred and programmed manufacturer ID match. Group_Ident Not supported by the CPI system 8 … 32 User_Prm_Data Not supported by the CPI system Tab. 14: Octets 2 … 32 Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 33: Check Configuration Data

    You can use the Set_Prm function to determine the watchdog time (WD_Fact_1, Octet 2, WD_Fact_2, Octet 3). In the event of an error, the CPI system switches off all valves and electrical outputs after the configured time, e.g. in the event of a bus failure. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 34: Implemented Functions And Service Access Points (Sap)

    The delay time within the CP system depends on the amount of data and thus on the expansion of the CP system. It is: <2 ms. Calculation of the total transfer time è Controller manual. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 35: Diagnostics

    LED displays for the pilot control solenoids are on. Operating status Error handling Electronics/sensors power supply OK – green light Valves/outputs power supply OK – green light No bus error – No other errors – Tab. 17: Normal operating status Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 36: Error Diagnostics With The Led Displays

    Error handling (green) Electronics operating voltage not on Check operating voltage supply (pin 1) Electronics <18 V operating voltage flashes slowly Electronics operating voltage is on – Tab. 18: Error diagnostics with the LED display PS Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 37 Tab. 19: Error diagnostics with the LED display PL Load voltage errors are always displayed with the PL LED (regardless of the diagnostic mode set). If device-related diagnostics are activated, errors will also be sent to the master PLC via the fieldbus. Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 38 CPV Direct and, if necessary, perform a new detection è 5.1.4 Detect CPI exten- sion with SAVE button Hardware error Service case 1) every second Tab. 20: Error diagnostics with the LED display BF Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 39 Module failure in the CP string: – Line interrupted or short circuit Check CPI lines – If LEDs PS/PL off: hardware error Service case 1) every second Tab. 21: Error diagnostics with the LED display P Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 40: Status Display Of The Valve Solenoid Coils

    – Failure of the load voltage supply at the output modules – Short circuit/overload at the output modules – Interruption of the CPI connection at various CPI modules – Undershoot of the voltage tolerance of the CP valves (<20.4 V). Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 41: Diagnostic Steps

    (DIL switch element 8 to "ON") è Tab. 2 DIL switches. First diagnostic step textvar object does not exist textvar object does not exist textvar object does not exist textvar object does not exist Fig. 12: First diagnostic step Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 42 Fig. 13: Additional diagnostic steps For commissioning the system it can be helpful in some cases to first switch off the device-related diagnostics (DIL switch element 8 to "OFF") è Tab. 2 DIL switches. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 43: Overview Of Diagnostic Bytes

    Diagnostics 7.2.3 Overview of diagnostic bytes Diagnostic words Several diagnostic words are provided for each bus user. The following table shows the diagnostic words and their meaning for CPI systems from Festo: Byte Octet Diagnostic address Diagnostic address + 1...
  • Page 44 1 = CPI system does not support the requested function Diag.Invalid_Slave_Respons Always 0 (set by the CPI system) Diag.Prm_Fault Last parameterisation telegram has errors Diag.Master_Lock Always 0 (set by the CPI system) bold = valve island-related bits Tab. 24: Diagnostic bits station status 1 Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 45 5 … 6 Ident_Number Vendor ID: These octets contain the manufacturer ID: 0A35 of the product. Ext_Diag_Data Device-related diagnostics header. (Device-related diagnostics) Length of the device-related diagnostics: 10 bytes Tab. 27: Overview of octets 4 … 7 Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 46 1 = sensor power supply short circuit/overload <10 V 1 = load voltage valve coils <20.4 V 1 = load voltage valve coils <10 V Last 1 = other errors Tab. 29: Diagnostic bits device-related diagnostics 2 Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 47: Error Handling

    OB86 Response to the failure Default OB is programmed of a DP slave OB: organisation block Tab. 30: STOP and RUN error behaviour with S7 Further details on response monitoring è corresponding controller manuals. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 48: Online Diagnostics With Step 7

    – è Tab. 29 Diagnostic bits device-related diagnostics 2 – Transition of the operating status from START-UP to RUN (target/actual difference) – Configuration data of the valve terminal do not match the peripherals. – Valve terminal has the wrong DIL setting. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 49: Read Diagnostic Buffer With Step 7 (Up To V 5.2)

    – if present, the diagnostics LED on the output module is on, otherwise the green LED flashes. The outputs can only be used again once the short circuit or overload has been eliminated and the error cleared. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 50: Sensor Power Supply On An Input Module

    – Briefly interrupt the operating voltage of the CPI system on the CPV master. The inputs can then be queried again. If the short circuit/overload is still present, the error is reported again. Module CP-E16-M8-Z: The short circuit/overload is automatically reset and the voltage is switched on again. Festo — CPV10/14-GE-DI01-8 — 2022-03e...

  • Page 51: Technical Data

    By the use of PELV circuits (Protective Extra-Low Voltage) shock (protection from direct or indirect con- tact in accordance with IEC 60204-1) Electromagnetic com- See declaration of conformity è www.festo.com patibility Vibration resistance With wall mounting: in accordance with 0.35 mm distance at 10 … 60 Hz DIN EN 60068-2-6 5 g acceleration at 60 …...
  • Page 52 CPI system Max. update time All CP strings exclu- [ms] sively occupied with modules with extended functionality Mixed string assign- [ms] ment Tab. 37: CPI system Technical data for pneumatics è "Description of pneumatics P.BE-CPV-..." Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 53 PROFIBUS DP in accordance with EN 50170 Design RS485, potential-free Transmission type Serial asynchronous, half duplex Transmission rate [kbaud] 9.6 … 12000 (automatic detection) Cable type Depending on cable length and baud rate è Controller manual Tab. 38: PROFIBUS DP Festo — CPV10/14-GE-DI01-8 — 2022-03e...
  • Page 54 Copyright: Festo SE & Co. KG 73734 Esslingen Ruiter Straße 82 Deutschland Phone: +49 711 347-0 Internet: © 2022 all rights reserved to Festo SE & Co. KG www.festo.com...

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