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Instructions, Repair and Parts
10:1 Dyna-Star
Pump Module with
Auto-Fill Shutoff
Provides lubricant flow and pressure to operate a single line parallel automatic lubrication
system. For automatic lubrication systems only. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual
and related manuals
Single Line Parallel Automatic Lubrication
Systems
24Y408: 60 Pound Pump Module
24Y407: 90 Pound Pump Module
25C948: 60# Pump Module with low level sensor
25C949: 90# Pump Module with low level sensor
3500 psi (24 MPa, 240 bar) Maximum Lubricant Outlet
Pressure
Model 25C948
.
Save all instructions.
Model 25C949
®
3500 psi (24 MPa, 240 bar) Maximum Hydraulic Fluid Inlet
Pressure
5000 psi (34 MPa, 344.7 bar) Maximum Refilling Inlet Pres-
sure
Related Manuals
Manual
Dyna-Star Hydraulic Reciprocator and
312350
Pump
309099
Vent Valve Kit
333393
Fill Valve
3A2960
GLC2200 Lubrication Controller
Model 24Y408
3A3429C
Description
Model 24Y407
EN
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Table of Contents
Related Manuals for Graco Dyna-Star 24Y408
Summary of Contents for Graco Dyna-Star 24Y408
- Page 1 Instructions, Repair and Parts ® 10:1 Dyna-Star Pump Module with Auto-Fill Shutoff 3A3429C Provides lubricant flow and pressure to operate a single line parallel automatic lubrication system. For automatic lubrication systems only. For professional use only. 3500 psi (24 MPa, 240 bar) Maximum Hydraulic Fluid Inlet Important Safety Instructions Pressure Read all warnings and instructions in this manual...
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Page 2: Table Of Contents
Dimensions ......23 Graco Information ......24... -
Page 3: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 4 Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system com- ponent.
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Page 5: Installation
Installation Installation Pump Module Read and follow instructions supplied with each system Mount the reservoir (K) on sturdy, flat surface with 6 component. (six), 3/8-inch diameter bolts. Locate the high pressure lubricant supply lines (W) and hydraulic lines (T and G) for easy access once installed. - Page 6 (D) and to reset the Auto-Fill Shut Off. See Typical Installation, page 7. A Pressure Relief Kit: 247902 is available from Graco. Contact your distributor or Graco Customer Service for additional information about this kit.
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Page 7: Typical Installation (With Pressure Relief Valve)
Typical Installation Systems with Pressure Relief Valve in the Refilling Line The installation shown is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. NOTE: The remote filling station pump stalls (dead-heads) when the reservoir is full. If the pump does not stall (dead-head) there is a leak in the system. -
Page 8: Low Level Sensor
Installation Low Level Sensor Graco GLC2200 (part number 24N468, Series F or later only) can be used to run the pump and monitor the low level. Refer to FIG. 5 for Low Level Sensor wiring in sys- When grease is present the LED is green. When the tems controlled with a GLC2200. - Page 9 Installation Low Level Sensor Wiring with GLC2200 Lube Controller Pin Connector Sensor behaves as a source style sensor Low Level Sensor Wiring with GLC4400 3A3429C...
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Page 10: Typical Installation (With Fill Valve)
Typical Installation Systems with Fill Valve in the Refilling Line The installation shown is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. NOTE: The remote filling station pump stalls (dead-heads) when the reservoir is full. If the pump does not stall (dead-head) there is a leak in the system. - Page 11 Installation Vent Valve Connection Control Module Connection Key: GG Pump tank line HH Pump high pressure hydraulic line JJ 3-way solenoid valve KK Flow control valve LL Vent valve hydraulic control Key: MM Regulated hydraulic pressure gauge AA Vent Valve hydraulic control line NN Pressure reducing valve BB Pump output connection line PP Hydraulic tank connection (swivel)
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Page 12: Operation
Operation Operation Pump Module Operation NOTE: Unless otherwise noted, the reference letters used in the following instructions refer to F . 2, page 7. Pump Modules for injector-based, Automatic Lubri- Pressure Relief Procedure cation Systems: provide lubricant flow and pressure to operate a single line parallel automatic lubrication sys- Follow the Pressure Relief Procedure whenever tem. -
Page 13: Auto-Fill Shut Off (S)
Operation Auto-Fill Shut Off (S) 3. Turn off air supply to refill pump (P). The Auto-Fill Shut Off (S) is used for refilling the grease tank/reservoir in an automatic lubrication system. NOTE: For systems without a fill valve, see Refilling Systems without a Fill Valve instructions beginning on page 13. - Page 14 Operation b. Close ball valve (bv) when all pressure has 2. Verify the Auto-Fill Shut Off (S) pin is down, indicat- ing it is reset (F . 14). been relieved. NOTE: The pin may not drop and the Auto-Fill Shut Off may not reset because the tank is full. down However, when the pump begins using the grease, the pin resets.
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Page 15: Shut Down
Operation 7. Relieve pressure between remote filling station pump (P) and the fill valve (Z): a. Turn off the remote filling station pump (P). b. Pull out and hold black pressure relief knob (Z1) long enough to relieve line pressure between fill valve (Z) and Auto-Fill Shut Off Valve (S) and between the remote filling station pump (P) and fill valve (Z). -
Page 16: Service
Service Service Use only Genuine Graco Repair Parts. See separate system component manuals for service instructions. For pump service see manual 312350. For vent valve service see manual 309099. Troubleshooting Problem Cause Solution System does not build sufficient pres- Pump (B) malfunction. - Page 17 Troubleshooting Problem Cause Solution Pump (B) will not start. No hydraulic supply. Verify/check hydraulic supply. Solenoid (JJ) malfunction. Replace solenoid (JJ). No electrical supply to lubrication Turn on electrical supply. controller (F). Lubrication controller (F) malfunction. Refer to lubrication controller man- ual.
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Page 18: Parts Drawing
Parts Drawing Parts Drawing (See Parts List, page 20) Pump hydraulic outlet Pump hydraulic inlet 5, 6 3A3429C... - Page 19 Parts Drawing Parts Drawing Vent Valve Kit (2): 243170 Control Module Kit (4): 247538 To pump lubricant outlet To pump hydraulic inlet To pump hydraulic outlet 4a*/4h* Torque 40-43 ft-lbs (54-58 Nm) 4c*/4e* Torque 15-20 ft-lbs (20-27 Nm) Torque 20-25 ft-lbs (27-34 Nm) Torque 68-75 ft-lbs (92-102 Nm) Torque 22-24 ft-lbs (30-33 Nm) Allows user to plug vent line for use in systems without a vent valve...
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Page 20: Parts List
Parts List Model 24Y408: Dyna-Star 10:1 Pump Module, 60# for Single Line, Parallel, Automatic Lubrication Systems Model 24Y407: Dyna-Star 10:1 Pump Module, 90# for Single Line, Parallel, Automatic Lubrication Systems Ref. Part No. Description PUMP, Dyna-Star 60#, 247540 see manual 312350 PUMP, Dyna-Star 120#, see 247443 manual 312350... - Page 21 Parts List Ref. Part No. Description 101864 . SCREW, cap 15M442 . GASKET, pump 100214 . WASHER, lock 247538 KIT, installation control module 112581 . ADAPTER, male 121207 . MODULE, hydraulic control . VALVE, 3-way solenoid . VALVE, flow regulating 121206 .
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Page 22: Technical Data
Technical Data Pump Module with Auto-Fill Shutoff Metric Maximum hydraulic input pressure 3500 psi 24.0 MPa, 240 bar Pump wetted parts see manual 312350 Vent valve wetted parts see manual 309099 Reservoir wetted parts steel, buna-n rubber Maximum delivery @ 60 cpm 1.1 lb/min, 34.8 in /min 570 cm... -
Page 23: Dimensions
Dimensions Dimensions Model 24Y408 Model 25C948 35.15 inch. ø Mounting Diagram 15.0 inch (893 mm) (381 mm) Lubricant Outlet 1/2 inch nps swivel six, 7/16 inch holes 15.0 inch 13 7/8 inch bolt circle (381 mm) ti10646a Model 24Y407 Model 25C949 Mounting Diagram ø... -
Page 24: Graco Information
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.