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Instructions, Repair and Parts
10:1 Dyna-Star
Pump Module
Provides lubricant flow and pressure to operate a single line parallel automatic lubrication
system. For automatic lubrication systems only.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Single Line Parallel Automatic Lubrication Systems
247444, 247574: Pump Module
243170: Hydraulic Vent Valve Kit
247538: Hydraulic Control Module Kit
Custom Tank Installation Kit: 60#: 247970; 120#: 247456; 400#: 247457
3500 psi (24 MPa, 240 bar) Maximum Lubricant Outlet Pressure
3500 psi (24 MPa, 240 bar) Maximum Hydraulic Fluid Inlet Pressure
350 psi (2.4 MPa, 24.1 bar) Maximum Regulated Hydraulic Fluid Pressure
Single Line Series Progressive Lubrication Systems
247706, 247707: Pump Module
247705: Hydraulic Control Module Kit for Remote Mounting with Standard Refinery Drums
247538: Hydraulic Control Module Kit
4500 psi (31 MPa,310 bar) Maximum Lubricant Outlet Pressure
3500 psi (14 MPa, 24.0 bar) Maximum Hydraulic Fluid Inlet Pressure
450 psi (3.1 MPa, 31.0 bar) Maximum Regulated Hydraulic Fluid Pressure
ti11453
Model 247706
®
ti11454
Model 247707
ti10643
Model 247444
312349G
ENG
ti10911
Model 247574
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Related Manuals for Graco 10:1 Dyna-Star 247444
Summary of Contents for Graco 10:1 Dyna-Star 247444
- Page 1 Instructions, Repair and Parts ® 10:1 Dyna-Star Pump Module 312349G Provides lubricant flow and pressure to operate a single line parallel automatic lubrication system. For automatic lubrication systems only. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Single Line Parallel Automatic Lubrication Systems 247444, 247574: Pump Module 243170: Hydraulic Vent Valve Kit...
- Page 2 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
- Page 3 Warnings WARNING PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.
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Page 4: Pump Module Overview
. 4, page 8) The Dyna-Star pump module was carefully packaged for Cycles for Pump Modules 247444 and 247574 for shipment by Graco. When the package arrives, perform injector-based, Automatic Lubrication Systems the following procedure to unpack the units: 1. Inspect the shipping box carefully for shipping 1. -
Page 5: Pump Module Assembly
Pump Module Assembly Pump Module Assembly Models 247706 and 247707 only For divider valve-based automatic lubrication systems. 1. Install Pump (D) on Reservoir (P). (Unless otherwise indicated, see F . 1). 2. Remove Vent Valve Hydraulic Control (J) fitting and replace with Plug (R) (F . -
Page 6: Installation
Installation Installation CAUTION Read instruction manual 312350 BEFORE installing this The hydraulic supply must be 10µ filtered or better and sup- product. ply 0.5 - 3.0 gpm (1.9 - 11.4 lpm) at 300 psi - 3500 psi (21 bar - 241 bar (2.1 MPa - 24 MPa). 1. - Page 7 Installation Hydraulic Control Module for Custom Tank Hydraulic Control Module 247705 Installation (For Single-line, Progressive, Automatic Lubrication Systems with refinery reservoir installation) (Unless otherwise indicated, see F . 5 and F . 6, page (Unless otherwise indicated, see F . 5 and F .
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Page 8: Typical Installation
Installation Typical Installation The installation shown in Figures 4, 5, 6 and 7 are only a guide for selecting and installing system components. Con- tact your Graco distributor for assistance in planning a system to suit your needs. Controller Capabilities... - Page 9 Installation Vent Valve Installation Kit Control Module Installation Kit Vent Port ti11457 ti9647a Key: Key: Hydraulic control line Pump tank line Vent valve Pump high pressure hydraulic line Pump output connection line Vent valve hydraulic control Pressure relief valve Hydraulic tank connection Lubricant output High pressure hydraulic connection Vent line...
- Page 10 Installation Custom Tank Installation Vent return port 1/2-inch npt (f) Pump mounting Ø.343 or 5/16-18 (4x) Vent valve bracket weld locations Control module Ø.343 or 5/16-18 (2x) 18.0 Max 6.875 3.536 3.536 ti9653a 312349G...
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Page 11: Operation
Operation Operation Pressure Relief Procedure Models 247706, 247707 (For these instructions see F . 4, page 8.) To reduce the risk of serious injury follow this pressure 1. Disable hydraulic supply to Pump (D) by isolating it relief procedure whenever you (are): from the high pressure hydraulic supply using Ball Valve (AA). -
Page 12: Fill Reservoir
Operation Fill Reservoir 5. Set hydraulic pressure to pump at lowest pressure needed (see Technical Data, page 18). (For these instructions see F . 4, page 8.) 6. Set hydraulic flow rate to pump at lowest rate 1. Connect lubricant supply hose from remote filling needed to get desired results. -
Page 13: Troubleshooting
Service Service Use only Genuine Graco Repair Parts. See separate system component manuals for service instructions. For pump service see manual 312350. For vent valve service see manual 309099. Troubleshooting Problem Cause Solution System does not build sufficient Pump malfunction. -
Page 14: Parts Drawing
Parts Drawing Parts Drawing (See Parts List, page 17) Pump hydraulic inlet Pump hydraulic outlet 1a or 1b Pump lubricant outlet ti10644a 312349G... - Page 15 Parts Drawing Parts Drawing Vent Valve Kit (2): 237170 Control Module Kit (4): 247538 (See Parts List, page 17) To pump lubricant outlet To pump hydraulic inlet To pump hydraulic outlet 4a*/4h* Torque 40-43 ft-lbs (54-58 Nm) 4c*/4e* Torque 15-20 ft-lbs (20-27 Nm) Torque 20-25 ft-lbs (27-34 Nm) ti10304a Torque 68-75 ft-lbs (92-102 Nm)
- Page 16 Parts Drawing Parts Drawing Pressure Relief Kit (5): 247902 (for models 247706 and 247707 only) (See Parts List, page 17) ti11458a 312349G...
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Page 17: Parts List
Parts List Parts List Model 247706: Dyna-Star 10:1 Pump Module, 60# for Single Line, Progressive, Automatic Lubrication Systems (includes items 1a, 3, 4, 5) Model 247707: Dyna-Star 10:1 Pump Module, 90# for Single Line, Progressive, Automatic Lubrication Systems (includes items 1b, 3, 4, 5) Model 247574: Dyna-Star 10:1 Pump Module, 60# for Single Line, Parallel, Automatic Lubrication Systems (includes items 1a - 4) Model 247444: Dyna-Star 10:1 Pump Module, 90# for Single Line, Parallel, Automatic Lubrication Systems... -
Page 18: Technical Data
Technical Data Technical Data Maximum hydraulic input pressure 3500 psi (24.0 MPa, 240 bar) Pump wetted parts see manual 312350 Vent valve wetted parts see manual 309099 Reservoir wetted parts steel, buna-n rubber Maximum delivery @ 60 cpm 1.1 lb/min, 34.8 in /min, 570 cm /min Regulated hydraulic pressure operating range... - Page 19 Dimensions Dimensions Model 247574 Hydraulic high pressure inlet 3/8 inch nps swivel Overflow port 1/2 inch npt Hydraulic tank 3/4 inch nps swivel ø Mounting Diagram 15.0 inch (381 mm) 35.15 inch. (893 mm) Lubricant outlet 1/2 inch nps swivel 6- 7/16 inch holes 15.0 inch 13 7/8 inch bolt circle...
- Page 20 Dimensions Dimensions Model 247706 Lubricant outlet Hydraulic high pressure 1/2 inch inlet 3/8 inch nps swivel Pressure Relief Kit 247902 Overflow port 1/2 inch npt Hydraulic tank 3/4 inch nps swivel Mounting Diagram ø 15.0 inch (381 mm) 35.15 inch (893 mm) 6- 7/16 inch holes 13 7/8 inch bolt circle...
- Page 21 Dimensions Notes 312349G...
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Page 22: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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