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IMT 5525 Manuals
Manuals and User Guides for IMT 5525. We have
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IMT 5525 manuals available for free PDF download: Manual, Parts & Specifications, Operation?And Safety
IMT 5525 Operation?And Safety (118 pages)
TELESCOPIC CRANE. VOLUME 1
Brand:
IMT
| Category:
Construction Equipment
| Size: 2.29 MB
Table of Contents
Section 1: Operation
5
Table of Contents
5
1-1: General
6
1-2: Daily Safety Inspections
6
1-3: Work Site Preparation
6
1-3-1: Electrical Hazards
6
1-3-2: Work Station Positioning
8
1-3-3: Outriggers
8
1-4: Starting Crane Operation
9
1-4-2: Disengaging the Pto
9
1-5: Rotator Worm Gear Break-In
9
1-6: Crane Controls
10
1-6-1: Radio Remote Controls
10
1-6-2: Changing the Battery in the Radio Remote Control
11
1-6-3: Radio Remote Backup Handset
11
1-6-4: Tethered Remote Controls
11
1-6-5: Electric Cranes
12
1-7: Crane Capacity and Load Limits
13
1-7-1: Reduced Capacity (Rclc)
14
1-8: Crane Capacity Alert System (Electrically Operated)
15
1-9: Anti Two Blocking System
16
1-10: Changing from Double to Single-Part Line
18
1-11: Task Performance
19
1-11-1: Troubleshooting
19
1-12: Crane Shutdown
20
1-13: Operators
20
Operation in Adverse Conditions
21
1-14-1: Dusty and Sandy Areas
21
1-14-2: High Humidity or Salt Air Conditions
21
1-14-3: High Altitude
21
1-14-4: Cold Weather
21
1-15: Hand Signals
22
Important! Notes for Safe Operation
24
Section 2: Maintenance
27
2-1: General
28
2-2: Maintenance Schedule
28
2-3: Lubrication
29
2-4: Lubrication Points
29
Models 3020, 3820, & 5020
30
Models 1015 & 2020
30
Models 5525, 6025, & 6625
31
Models 7020 & 7025
31
2-5-1: Hydraulic Oil Specifications
32
2-5-2: Low Temperature Hydraulic Oil Specifications
32
2-5-3: Hydraulic Fluid Level
32
2-5: Hydraulic System
32
2-5-4: Hydraulic Fluid Deterioration
33
2-5-5: Changing Hydraulic Oil
33
2-5-10: Hydraulic System Troubleshooting
34
2-5-7: Hydraulic Pressure Relief
34
2-5-8: Hydraulic Cylinder Holding Capabilities
34
2-5-9: Hydraulic Filter Replacement
34
2-6-1: Wire Rope Inspection
35
2-6-2: Wire Rope Lubrication
35
2-6: Wire Rope & Hook Maintenance
35
2-6-3: Wire Rope Maintenance
36
2-6-4: Wire Rope Replacement
36
2-6-5: Wire Rope Slings
37
2-6-7: Hook & Latch Maintenance
38
2.6-6: Wire Rope Lay
38
2-7: Periodic Vehicle Inspection
39
2-8: Periodic Crane Inspection
39
2-9: Additional Inspections
39
2-10: Tethered Remote Control Inspection
40
2-11: Corrosion Control
40
2-12: Long Term Storage
40
2-13: Chemical Safety
41
2-14: Excessive Load Limit System (Ells) Test Procedure
42
2-15: Ells Troubleshooting Procedure
47
2-16: Winch Troubleshooting
48
Section 3: Repair
49
3-1: General
50
3-2: Repair Precautions
50
3-3: Systematic Repair Procedure
50
3-4: Cleanliness
51
3-5: Hydraulic System
51
3-6: Fasteners & Torque Values
51
3-7: Crane Base Removal and Replacement
52
3-8-1: Removing the Worm Drive Winch
52
3-8-2: Planetary Winch (Models 6025 and 6625)
52
3-8: Worm Drive Winch
52
3-9: Crane Rotation System
52
3-9-1: Removing the Crane Rotation System
53
3-9-3: Worm End Play & Backlash - Integral Base & Worm Drive
53
3-10: Wear Pads
57
3-9-6: Rotation Motor and C'bal Valve Removal and Replacement
57
3-11: Pins
58
3-12-1: Bearing Types
58
3-12-2: Bearing Inspection & Replacement
58
3-12: Bearings & Bushings
58
3-13-1: Valvebank Components
59
3-13: Valvebank
59
3-13-2: Valvebank Troubleshooting
61
3-13-3: Single Valve Replacement
61
3-13-4: Valvebank Removal and Replacement
61
3-14: Lower Cylinder Removal & Replacement
62
3-15: External Extension Cylinder-Removal and Replacement
62
3-16: Internal Cylinder Removal and Replacement
63
3-17: Lower Boom Removal and Replacement
63
3-18: Wire Rope Removal/Replacement
63
Section 4: Installation
73
4-1: General
74
4-2-1: Frame Strength
74
4-2: Chassis Preparation
74
4-3-1: Pto Installation
74
4-3: Pto and Pump
74
4-3-2: Pump Installation
75
4-3-3: Driveline Application
76
4-4: Engine Speed Regulation
78
4.5.1 General
78
4.5.2 Chassis Information
78
Model Specific Crane & Hydraulic Installation Guides
78
Model 1015 Crane Installation
79
Model 2020 Crane Installation
80
Model 3020 Crane Installation
81
Model 3820 Crane Installation
82
Model 5020 Crane Installation
83
Model 6020 Crane Installation
84
Models 5525, 6025, and 6625 Crane Installation
85
Hydraulic Installation - Models 3020, 3820, 5020, 5525, 6020, 6025, 6625
87
Model 7020 Crane Installation
88
4.15 Model 7025 Crane Installation
89
Hydraulic & Electrical Installation - Models 7020 & 7025
90
Section 6: Reference
103
Inspection Checklist
104
Section 6: Reference
104
Crane Capacity & Stability
108
Understanding the Capacity Placard
108
Stability Test
109
Torque Data Chart - Domestic
113
Torque Data Chart - Metric
114
Turntable Bearing Fastener Tightening Sequence
115
Turntable Bearing Inspection for Replacement
116
Direction Terminology
117
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IMT 5525 Manual (126 pages)
Brand:
IMT
| Category:
Construction Equipment
| Size: 2.94 MB
Table of Contents
Table of Contents
3
Revisions
5
Introduction
7
Specifications
9
General Specifications
10
System Specifications
11
Geometric Configuration, 5525-6025-6625
13
Capacity Chart, 5525
14
Capacity Chart, 6025
15
Capacity Chart, 6625
16
Reduced Capacity Lift Charts
17
Stability Confirmation Process
18
Crane Reference
21
5525-6025-6625 Assemblies & Grease Zerk Locations
22
Recommended Spare Parts List
23
Crane Installation
24
Hydraulic Installation
25
Crane Control
26
Control Valve Hydraulic Layout & Torque Values
27
Control Valve Troubleshooting Chart
29
Parts
31
Parts Information
32
Primary and Alternate Base Configurations
34
Base & Mast Assemblies
36
Base & Mast Assembly (99903692) (Primary Configuration)
36
Base & Mast Assembly (99903694) (Alternate Configuration)
38
Gear Rotator (71056608) (Alternate Configuration)
40
Valve, Counterbalance (73540094)
42
Valve Body Assembly (51719127) (Primary Configuration)
43
Valve Body Assembly (51719469) (Alternate Configuration)
44
Valvebank (73733947)
45
Gear Rotator (71056577)
47
Cylinder, Lower, 5525 (71411457)
49
Cylinder, Lower, 6025 (71410929)
51
Cylinder, Lower, 6625 (71411458)
53
Boom Assemblies & Cylinders
55
Boom Assembly (99903756) (Eff. 12-20-06)
55
Boom Assembly (99903624) (through 12-19-05)
59
Flip Sheave Assembly (99904248)
63
Crane Reach Retrofit Kits
65
Cylinder Assembly, Extension (71410928)
66
Cord Reel Assembly (51713168)
68
Crane & Winch Assemblies
69
Crane & Winch Assembly (99903693) (Primary Configuration)
69
Crane & Winch Assembly (99903695) (Alternate Configuration)
72
Winch (70570761) (Used through 4-15-05)
74
Winch Drum Weldment (52719305) (Used through 4-15-05)
76
Winch Performance (70570771)
77
Winch Oil Specifications
78
Hydraulic and Electrical System
79
Hydraulic Installation, Primary Configuration (99903690)
79
Hydraulic Installation, Alternate Configuration (99903699)
82
Electrical Harness, Radio Remote (77441131)
85
Electrical Schematic, Radio Remote (77441131)
86
Electrical Harness, Tethered Remote (77441164)
87
Electrical Schematic, Tethered (77441164)
87
Handle Assembly, Tethered Remote W/Engine Start (51719470)
88
Controls
90
Controls Installation, Tethered (Kit 90719399/Dwg. 99903697)
90
Controls Installation / Radio Remote (Kit 90719400/Dwg. 99903697)
91
Auxiliary Outrigger Assemblies and Valvebanks
92
Outrigger, Power Out/Power Down, 7X5 (31712739)
93
Outrigger, Manual Out/Power Down, 7X5 (31712740)
95
Outrigger, Manual Out/Crank Down, 7X5 (31712741)
97
Outrigger, Manual Out/Manual Down, 7X5 (31712902)
98
Cylinder, Power down (3B205010)
99
Cylinder, Power out (71411797) (Used 9-05 to 1-07)
100
Cylinder, Power out (3B142860) (Effective 2-07, Prior to 8-05)
102
Valve Bank, 2-Section (51714813)
103
Valve Bank, 3-Section (51714812)
104
Miscellaneous
105
Installation Kit (93719174)
105
Decal Kits & Installation (99903698)
106
Boom Support, Adjustable, 3820-5020-5525-6025 (51718848)
109
Chassis Wiring Harness (99903340)
110
General Reference
111
Inspection Checklist
112
Deficiency / Recommendation / Corrective Action Report
116
Wire Rope Inspection & Replacement
118
Hook Inspection
119
Holding Valve Inspection
120
Anti-Two-Block Device Inspection
120
Thread Torques
121
Turntable Bearing Thread Tightening Sequence
124
Turntable Bearing Inspection for Replacement
125
Turntable Bearing Tilt Test
125
IMT 5525 Manual (108 pages)
Brand:
IMT
| Category:
Construction Equipment
| Size: 3.56 MB
Table of Contents
Section 1: Specifications
5
Table of Contents
5
General Specifications
6
Performance Characteristics
7
Power Source
7
Cylinder Holding Valves
7
Rotation System
7
Hydraulic System
7
Excessive Load Limit System (Ells)
7
Winch - 6025 & 6625 Models
7
Winch - 5525 Model
7
Minimum Chassis Specifications
8
Geometric Configuration
8
5525 Capacity Chart
9
6025 Capacity Chart
10
6625 Capacity Chart
11
Reduced Capacity Lift Charts
12
Stability Confirmation Process
13
Section 2: Crane Reference
15
Major Crane Assemblies
17
Grease Zerk Locations & Lubricant Requirements
18
Recommended Spare Parts List
19
Control Valve Troubleshooting
23
Elec Schematic (99903187)
25
Winch Brake Harness & Dual Pressure System
26
Anti Two-Blocking Device
27
Excessive Load Limit System (ELLS) TEST PROCEDURE
28
Ells Troubleshooting Procedure
32
Section 3: Replacement Parts
33
Parts Information
35
Winch / Cable / Hook Kit (31716518)
36
WINCH / CABLE / HOOK KIT-Planetary (31716521)
37
Winch (70570198)
38
Winch Planetary (70146319)
39
Cord Reel Assembly (51713168)
40
Base Asm (41716514)
41
Gear Rotator (71056574)
42
Mast Asm (41716515)
43
Cylinder - 5525 (70146462)
47
Cylinder - 6025 (70146427)
48
Cylinder - 6625 (70146304)
49
Valve (73540094)
50
Extension Boom Assembly (41716517)
51
Cyl Asm - Extension (51716461)
52
Cylinder (70146296)
53
Cylinder (70146297)
54
Hydraulic Kit - 5525 (91717399-1)
55
Hydraulic Kit - 5525 (91717399-2)
56
Hydraulic Kit - 5525 Radio Remote (91717400-1)
58
Hydraulic Kit (91716519-1)
59
Hydraulic Kit (91716519-2)
60
Hyd Kit -6025/ 6625 Radio Remote (91717393-1)
62
Control Kit, Tethered - 5525 (90717396-1)
63
Control Kit, Tethered - 5525 (90717396-2)
64
Control Kit, Tethered (90716520-1)
66
Control Kit, Tethered (90716520-2)
66
Control Kit-5525 Radio Remote (90717398-1)
68
Control Kit-6025 & 6625 Radio Remote (90717156-1)
69
Valve Bank (73733395)
71
Valve Bank (73733380)
72
Installation Kit (93716522)
73
Valve-Solenoid Dump 6025/6625 (51717338)
73
Decal Kit - 5525 (95717305-1)
74
Decal Kit - 5525 Tape Application (95717305-2)
75
Decal Kit - 6025 (95717028-1)
76
Decal Kit - Tape Application (95717028-2)
77
Decal Kit - 6625 (95716800)
78
Chassis Wiring Harness (99903340)
79
Handle Asm W/Eng Start - Handle & Trigger (51716562)
80
Handle Asm W/Eng Start - Switches & Face Plate (51716562)
81
Handle Asm - Radio Remote Backup (51716912)
82
Boom Support - Dominator 1 (51714181)
83
Section 4. General Reference
85
Inspection Checklist
88
Hook Inspection
91
Wire Rope Inspection
91
Anti-Two Blocking Device Inspection
92
Holding Valve Inspection
92
Torque Data Chart - Domestic
93
Torque Data Chart - Metric
94
Turntable Bearing Fastener Tightening Sequence
95
Turntable Bearing Inspection for Replacement
96
Appendix A 6025/6625 Planetary Winch
99
Appendix A: Winch 1
101
Winch (70146319)
101
1 Introduction and Theory of Operation
102
2 Winch Maintenance
102
Daily Maintenance
102
Maintenance at 500 and 1000 Hours
102
Complete Teardowns
102
Lubrication
102
Gearbox Oil Change Procedure
103
Brake Oil Change Procedure
103
3 Disassembly and Assembly
105
Servicing the Motor Section
105
Servicing the Brake Section - Disassembly
105
Reassembly of the Brake Section
105
Servicing the Drum Section
106
Drum Section Assembly
107
Servicing the Planetary Section
107
Torque Recommendations
107
4 Troubleshooting
108
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IMT 5525 Parts & Specifications (122 pages)
Brand:
IMT
| Category:
Construction Equipment
| Size: 2.72 MB
Table of Contents
Table of Contents
3
Revisions
5
Introduction
7
Specifications
9
General Specifications
9
System Specifications
10
Geometric Configuration, 5525-6025-6625
12
Capacity Chart, 5525
13
Capacity Chart, 6025
14
Capacity Chart, 6625
15
Reduced Capacity Lift Charts
16
Stability Confirmation Process
17
Crane Reference
19
5525-6025-6625 Assemblies & Grease Zerk Locations
20
Recommended Spare Parts List
21
Crane Installation
22
Hydraulic Installation
24
Telescopic Crane Orientation
25
Crane Control
25
Parts
27
Parts Information
28
Base & Mast Assemblies
30
Base & Mast Assembly (99903945)
30
Gear Rotator (71056577)
32
Valve, Counterbalance (73540094)
34
Cylinder, Lower, 5525 (51719075) (Eff. 4-10-07)
35
Cylinder Components (51719075A)
36
Cylinder, Lower, 6025 (51719015) (Eff. 4-13-07)
37
Cylinder, Lower, 6625 (51719074) (Eff. 4-07)
39
Cylinder Components (51719074A)
40
Boom Assemblies & Cylinders
42
Boom Assembly (99904235)
42
Flip Sheave Assembly (99904248)
45
Cylinder Assembly, Extension (51721028)
47
Cylinder (51718994)
48
Cylinder (51721029)
49
Cylinder Assembly, Extension (71410928) (Thru 4-07)
50
Cylinder (71410930)
52
Cylinder (71410931)
54
Cord Reel Assembly (51720302)
55
Crane & Winch Assemblies
56
Crane & Winch Assembly (99904035)
56
Winch Specifications (71570825)
60
Winch Parts (71570825)
61
Winch Oil Specifications
63
Winch Parts (70570771) (Reference Only)
64
Hydraulic and Electrical System
66
Hydraulic Installation (99904036)
66
Valve Bank, Plan. Winch (73734472) (Eff. 1-10)
69
Valve Bank, Plan. Winch (73734193) (Eff 5-07 to 12-09)
71
Telescopic Valve Bank Replacement (99904783)
73
Replacement Valve Coils
75
Harness, Valvebank (77441204) (Eff. 8-1-06)
78
Electrical Harness, Tethered Remote (77441164)
80
Electrical Schematic, Tethered (77441164)
81
Handle Assembly, Tethered Remote W/Engine Start (51719470)
83
Tethered Remote Calibration Mode
85
Tethered Proportional Remote Potentiometer Adjustment
86
Controls
87
Controls Installation, Tethered (Kit 90719399/Dwg. 99903697)
87
Controls Installation / Radio Remote (Kit 90719400/Dwg. 99903697)
88
Auxiliary Stabilizer Assemblies and Valvebanks
89
Stabilizer, Power Out/Power Down, 7X5 (31712739)
89
Stabilizer, Manual Out/Power Down, 7X5 (31712740)
92
Stabilizer, Manual Out/Crank Down, 7X5 (31712741)
95
Stabilizer, Manual Out/Manual Down, 7X5 (31712902)
96
Cylinder, Power down (3B205010)
97
Valve Bank, 2-Section (51714813)
98
Valve Bank, 3-Section (51714812)
99
Miscellaneous
100
Installation Kit (93719174)
100
Boom Support, Adjustable, 3820-5020-5525-6025 (51718848)
101
Chassis Wiring Harness (99903340)
102
Decal Kits & Installation (99904246)
103
General Reference
107
Inspection Checklist
107
Deficiency / Recommendation / Corrective Action Report
112
Wire Rope Inspection & Replacement
114
Hook Inspection
115
Holding Valve Inspection
116
Anti-Two-Block Device Inspection
116
Thread Torques
117
Turntable Bearing Thread Tightening Sequence
120
Turntable Bearing Inspection
121
Turntable Bearing Tilt Test
121
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