Graco 24J415 Instructions - Parts Manual
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Graco 24J415 Instructions - Parts Manual

Graco 24J415 Instructions - Parts Manual

Communications gateway module installation kit, for use with hfr systems to provide fieldbus communications abilities, for professional use only
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Instructions - Parts
Communications
Gateway Module
Installation Kit
™
For use with HFR
use only.
Kit 24J415
Important Safety Instructions
Read all warnings and instructions in your
system manual. Save all instructions.
systems to provide fieldbus communications abilities. For professional
CGM with DeviceNet connector shown
3A1704N
EN
ti11985a

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Summary of Contents for Graco 24J415

  • Page 1 Installation Kit 3A1704N ™ For use with HFR systems to provide fieldbus communications abilities. For professional use only. Kit 24J415 Important Safety Instructions Read all warnings and instructions in your system manual. Save all instructions. ti11985a CGM with DeviceNet connector shown...

  • Page 2: Table Of Contents

    Model 24J415 ......33 The data available by the CGM to the fieldbus depends California Proposition 65 .

  • Page 3: Installation

    Installation Installation 2. Install access cover (D). 3. Attach the ferrite suppressor to the CGM on each end of the CAN cable. NOTICE To avoid severe damage to GCA modules, ensure 1. Install the CGM in the desired location. the CAN cable is connected to the appropriate CAN connection.
  • Page 4 Installation 4. If used, connect the ethernet, DeviceNet, or PROFI- BUS cable to the CGM as applicable. Connect the other end of the cable to the FieldBus device. ti11985a . 3: Cable Connections 5. Connect cable (LC0032) to the MCM, port 2B, and a customer provided signal device.

  • Page 5: Setup

    Setup Setup Gateway Screens PROFIBUS Fieldbus Screens These screens are shown only if you have a PROFIBUS Fieldbus Screens Page Fieldbus CGM installed. See Kits on page 2. PROFIBUS Screen 1 PROFINET This screen enables the user to set the device address, DeviceNet install date, location tag, function tag, and description.
  • Page 6 Setup PROFINET Fieldbus Screens These screens are shown only if you have a PROFINET Screen 3 Fieldbus CGM installed. See Kits on page 2. This screen displays the hardware revision, system serial number, and data map identification information. Screen 1 This screen enables the user to set the IP address, DHCP settings, subnet mask, gateway, and DNS infor- mation.
  • Page 7 Setup EtherNet/IP Fieldbus Screens DeviceNet Fieldbus Screen These screens are shown only if you have a EtherNet/IP This screen is shown only if you have a DeviceNet Fieldbus CGM installed. See Kits on page 2. Fieldbus CGM installed. See Kits on page 2. Screen 1 This screen enables the user to set the device address and baud rate, and to view the hardware revision, sys-...

  • Page 8: Maintenance

    To install software upgrades: 1. Use correct software token stated in the table. See ti12334a1 ™ r_257396_3b9905_04b Graco Control Architecture Module Programming manual for instructions. NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules.

  • Page 9: Available Internal Data

    Available Internal Data Available Internal Data The following internal data with this system can be viewed and modified by your fieldbus master. NOTE: Refer to appropriate system manual for machine operation instructions. CGM Output from PLC Input (Byte) Most Significant Byte Least Significant Byte Byte No.
  • Page 10 Available Internal Data CGM Output from PLC Input (Byte) Most Significant Byte Least Significant Byte Byte No. Description 79 SCROLLING ERROR LOW WORD 78,79 78 TANK LEVEL STATUS (1 BYTE) S Error Level LOWBYTE 81SCROLLING ERROR HIGH WORD 80 SCROLLING ERROR LOW WORD 80,81 S Error LOWBYTE...

  • Page 11: Cgm Outputs To Plc Inputs For Monitoring Descriptions

    Available Internal Data CGM Outputs to PLC Inputs for Monitoring Descriptions Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Square Wave Heart Beat: CGM initiates a square wave that toggles every 3 sec. The PLC must follow the heartbeat.
  • Page 12 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Not used. Not used. Base Purge: Only valid for HFR’s with MCM Software, U82329. The system must be in Standby Mode to get into Base Purge Mode. Recirc Status: Valid for full circulation systems only.
  • Page 13 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description System Mode Select (Operating Mode): Monitor the various modes of the dispensing system. CGM feedbacks the status of the system to the PLC. Night mode is only available on standard HFRs with full circulation, or Semi-automatic circulation valves installed.
  • Page 14 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Monitor Red Tank Heater Red tank heater disabled Red tank heater enabled Monitor Blue Tank Heater Blue tank heater disabled Blue tank heater enabled Monitor Red Inline Heater Red inline heater disabled Red inline heater enabled...
  • Page 15 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Blue Tank Fill: Monitors if the Blue Tank is Filling Blue tank is not filling Blue tank is filling Not Used Not Used Not Used Not Used Not Used...
  • Page 16 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Red Tank Fill: Monitors if the Red Tank is Filling Red tank is not filling Red tank is filling Not Used Not Used Not Used Not Used Not Used...
  • Page 17 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Units and operating Information: Volume Units 10 (bits) 00 = Gallons 01 = cc's 10 = Liter Units and operating Information: Weight Units 32 (bits) 00 = Grams 01 = Kilograms...
  • Page 18 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Units and Operating Information: Rate Unit Minute Second Units and Operating Information: Control Mode Pressure Flow Units and Operating Information: Dispense Mode 32 (bits) 00 = Time 01 = Volume 10 = Weight...
  • Page 19 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Flow Rate Actual: Integer value of the actual Flow Rate. Double The value from the CGM is an integer and must be multiplied by 0.0001 for the actual flow Integer rate to be in system units.
  • Page 20 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Red Chiller Temperature Actual: Integer value of the actual Red chiller temperature. Depending on the system set up this is read in °C or °F Integer The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera- ture.
  • Page 21 Available Internal Data Data State or Byte Type Range CGM Outputs to PLC Inputs for Monitoring Description Errors requiring acknowledgment are presented on first in first out basis. The latest error is currently in the error register in the CGM. The PLC must send back the exact ASCII value for the error to be acknowledged in the CGM.

  • Page 22: Plc Outputs To Cgm Inputs For Plc Control Descriptions

    Available Internal Data PLC Outputs to CGM Inputs for PLC Control Descriptions Data State or Byte Type Range PLC Outputs to CGM Inputs for PLC Control Description Square Wave Heart Beat: CGM initiates a square wave that toggles every 3 sec. The PLC must follow the heartbeat.
  • Page 23 Available Internal Data Data State or Byte Type Range PLC Outputs to CGM Inputs for PLC Control Description Not Used Not Used Base Purge: Only valid for HFR’s with MCM Software, U82329. The system must be in Standby Mode to get into Base Purge Mode. Recirc Status: Valid for full circulation systems only.
  • Page 24 Available Internal Data Data State or Byte Type Range PLC Outputs to CGM Inputs for PLC Control Description System Mode Select (Operating Mode): Monitor the various modes of the dispensing system. CGM feedbacks the status of the system to the PLC. Night mode is only available on standard HFRs with full circulation, or Semi-automatic circulation valves installed.
  • Page 25 Available Internal Data Data State or Byte Type Range PLC Outputs to CGM Inputs for PLC Control Description Enable/Disable Red Tank Heater Disable red tank heater Enable red tank heater Enable/Disable Blue Tank Heater Disable blue tank heater Enable blue tank heater Enable/Disable Red Inline Heater Disable red inline heater Enable red inline heater...
  • Page 26 Available Internal Data Data State or Byte Type Range PLC Outputs to CGM Inputs for PLC Control Description Blue Tank Fill: Initiates a fill valve open. This bit can be used to initiate a manual fill cycle or an auto fill cycle if the auto fill mode is selected. The tank fill valve will close upon reaching the high level switch.
  • Page 27 Available Internal Data Data State or Byte Type Range PLC Outputs to CGM Inputs for PLC Control Description Red Tank Fill: Initiates a fill valve open. This bit can be used to initiate a manual fill cycle or an auto fill cycle if the auto fill mode is selected. The tank fill valve will close upon reaching the high level switch.
  • Page 28 Available Internal Data Data State or Byte Type Range PLC Outputs to CGM Inputs for PLC Control Description Change Flow Rate or Pressure Set Point: Changes the flow or pressure set point if in operator mode, or the flow or pressure set point for the selected shot number if in shot mode.
  • Page 29 Available Internal Data Data State or Byte Type Range PLC Outputs to CGM Inputs for PLC Control Description Toggle System Power: Turn the system OFF or ON by changing the existing value in this byte. System power is ON when the ADM is in any active mode. System power is OFF when the power LED is in the yellow state.

  • Page 30: Controlling Device

    Available Internal Data Controlling Device ADM Screen Information when CGM Control is Started or ended CGM Control and Night Mode When the user or controlling device sets or clears the “CGM Control Enabled” bit, information provided on the When the controlling device sets the HFR into night ADM display may or may not be current.

  • Page 31: Timing Diagrams

    Available Internal Data Timing Diagrams The following diagrams show the signal sequence of the CGM communication. Heart Beat Timing Diagram CGM Output Heart Beat CGM Input Bytes /Bit Bytes /Bit CGM HB - Normal PLC HB - Normal CGM HB - No HB PLC HB - Cycle Hi / Lo System Power Bit Diagram System Power Bit...
  • Page 32 Available Internal Data System Startup and Dispensing Recirculation Diagram 3A1704N...

  • Page 33: Parts

    Parts Parts Model 24J415 Ref Part Description 3† CGMxx0 MODULE, CGM 114984 SCREW, tapping, phillips pan head 16J526 TOKEN, map 12 121000 CABLE, CAN, female / female 0.5 m 13 121901 SUPPRESSOR, box snap, ferrite 16H821 TOKEN, GCA, upgrade, ADM32...

  • Page 34: California Proposition 65

    California Proposition 65 California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 3A1704N...
  • Page 35 California Proposition 65 3A1704N...

  • Page 36: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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