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VIPA System 200V Manual

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VIPA System 200V
IM | Manual
HB97E_IM | RE_208-1CA00 | Rev. 15/14
April 2015

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  • Page 1 VIPA System 200V IM | Manual HB97E_IM | RE_208-1CA00 | Rev. 15/14 April 2015...
  • Page 2 Copyright © VIPA GmbH. All Rights Reserved. This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable agreements. This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written consent of VIPA and the business management owner of the material.
  • Page 3 Manual VIPA System 200V Contents Contents About this manual ..................1 Safety information ..................2 Chapter 1 Basics and Assembly ............. 1-1 Safety Information for Users..............1-2 System conception ................1-3 Dimensions ..................1-5 Installation .................... 1-7 Demounting and module exchange ............ 1-11 Wiring....................
  • Page 4 Contents Manual VIPA System 200V HB97E - IM - RE_208-1CA00 - Rev. 15/14...
  • Page 5 Overview Chapter 1: Basics and Assembly The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components. Besides the dimensions the general technical data of System 200V will be found.
  • Page 6 About this manual Manual VIPA System 200V Objective and This manual describes the System 200V CANopen master IM 208-1CA00 from VIPA. It contains a description of the construction, project contents implementation and usage. This manual is part of the documentation package with order number...
  • Page 7 Safety information Safety information The IM 208CAN is constructed and produced for: Applications conforming with • all VIPA System 200V components specifications • communication and process control • general control and automation applications • industrial applications • operation within the environmental conditions specified in the technical data •...
  • Page 8 Safety information Manual VIPA System 200V HB97E - IM - RE_208-1CA00 - Rev. 15/14...
  • Page 9 Chapter 1 Basics and Assembly Overview The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components. Besides the dimensions the general technical data of System 200V will be found.
  • Page 10 Chapter 1 Basics and Assembly Manual VIPA System 200V Safety Information for Users Handling of VIPA modules make use of highly integrated components in MOS- electrostatic Technology. These components are extremely sensitive to over-voltages sensitive modules that can occur during electrostatic discharges.
  • Page 11 Chapter 1 Basics and Assembly System conception Overview The System 200V is a modular automation system for assembly on a 35mm profile rail. By means of the peripheral modules with 4, 8 and 16 channels this system may properly be adapted matching to your automation tasks.
  • Page 12 Chapter 1 Basics and Assembly Manual VIPA System 200V Power supplies With the System 200V the DC 24V power supply can take place either externally or via a particularly for this developed power PS 207/2 supply. The power supply may be mounted on the...
  • Page 13 Manual VIPA System 200V Chapter 1 Basics and Assembly Dimensions Dimensions 1tier width (HxWxD) in mm: 76 x 25.4 x 74 Basic enclosure 2tier width (HxWxD) in mm: 76 x 50.8 x 74 Installation dimensions Installed and wired dimensions In- / Output...
  • Page 14 Chapter 1 Basics and Assembly Manual VIPA System 200V Function modules/ 89 mm 88 mm Extension modules 85 mm 84,46 mm 11 mm 4,66 mm CPUs (here with 91 mm 89 mm EasyConn from 85 mm VIPA) 11 mm 5 mm...
  • Page 15 Bus connector System 200V modules communicate via a backplane bus connector. The backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4- or 8tier width. The following figure shows a 1tier connector and a 4tier connector bus: The bus connector is to be placed on the profile rail until it clips in its place and the bus connections look out from the profile rail.
  • Page 16 • Sort the modules with a high current consumption right beside the head consumption module. In the service area of www.vipa.com a list of current consumption of every System 200V module can be found. HB97E - IM - RE_208-1CA00 - Rev. 15/14...
  • Page 17 Manual VIPA System 200V Chapter 1 Basics and Assembly Assembly possibilities hoizontal assembly vertical Please regard the allowed environmental temperatures: assembly • horizontal assembly: from 0 to 60°C • vertical assembly: from 0 to 40°C • lying assembly: from 0 to 40°C...
  • Page 18 Chapter 1 Basics and Assembly Manual VIPA System 200V Assembly procedure • Install the profile rail. Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the profile rail. • Press the bus connector into the profile rail until it clips securely into place and the bus-connectors look out from the profile rail.
  • Page 19 Manual VIPA System 200V Chapter 1 Basics and Assembly Demounting and module exchange • Remove if exists the wiring to the module, by pressing both locking lever on the connector and pulling the connector. • The casing of the module has a spring loaded clip at the bottom by which the module can be removed.
  • Page 20 Chapter 1 Basics and Assembly Manual VIPA System 200V Wiring Overview Most peripheral modules are equipped with a 10pole or a 18pole connector. This connector provides the electrical interface for the signaling and supply lines of the modules. The modules carry spring-clip connectors for interconnections and wiring.
  • Page 21 Manual VIPA System 200V Chapter 1 Basics and Assembly Wiring procedure • Install the connector on the module until it locks with an audible click. For this purpose you press the two clips together as shown. The connector is now in a permanent position and can easily be wired.
  • Page 22 General The installation guidelines contain information about the interference free deployment of System 200V systems. There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation.
  • Page 23 - Please take care for the targeted employment of the grounding actions. The grounding of the PLC is a protection and functionality activity. - Connect installation parts and cabinets with the System 200V in star topology with the isolation/protected earth conductor system. So you avoid ground loops.
  • Page 24 • Lay the isolation on an isolation rail directly after the entry of the cable in the cabinet. Lead the isolation further on to the System 200V module and don't lay it on there again!
  • Page 25 Manual VIPA System 200V Chapter 1 Basics and Assembly General data • Profile rail 35mm Structure/ • Peripheral modules with recessed labelling dimensions • Dimensions of the basic enclosure: 1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3 2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3 •...
  • Page 26 Chapter 1 Basics and Assembly Manual VIPA System 200V General data Conformity and approval Conformity 2006/95/EC Low-voltage directive 2004/108/EC EMC directive Approval UL 508 Approval for USA and Canada others RoHS 2011/65/EU Product is lead-free; Restriction of the use of...
  • Page 27 Manual VIPA System 200V Chapter 2 Hardware description Chapter 2 Hardware description Overview Here the hardware components of the IM 208-1CA00 described. The technical data are at the end of the chapter. Contents Topic Page Chapter 2 Hardware description............2-1 Properties.....................

  • Page 28: Chapter 2 Hardware Description

    Manual VIPA System 200V Properties • 125 CAN slaves can be connected to one CANopen master IM 208CAN 208-1CA00 • Project engineering under WinCoCT from VIPA • Diagnosis ability • 40 Transmit PDOs • 40 Receive PDOs • PDO-Linking • PDO-Mapping •...

  • Page 29: Structure

    IM 208 CAN Front view CAN-Bus socket IM 208CAN VIPA 208-1CA00 The VIPA CAN-Bus master is connected to the CAN-Bus system by means CAN interface of a 9pin plug. The following diagram shows the pin assignment for the interface: Master...
  • Page 30 Chapter 2 Hardware description Manual VIPA System 200V The CANopen master module is equipped with LEDs for diagnostic LEDs purposes. The following table shows how the diagnostic LEDs are used along with the respective colors. Name Color Description green ON: CPU is in RUN...

  • Page 31: Technical Data

    Manual VIPA System 200V Chapter 2 Hardware description Technical data Order no. 208-1CA00 Type IM 208CAN, CANopen master Current consumption/power loss Current consumption from backplane bus 300 mA Power loss 1.5 W Status information, alarms, diagnostics Status display Interrupts yes, parameterizable...
  • Page 32 Chapter 2 Hardware description Manual VIPA System 200V HB97E - IM - RE_208-1CA00 - Rev. 15/14...

  • Page 33: Table Of Contents

    Chapter 3 Deployment IM 208CAN Overview This chapter contains the description of the VIPA CANopen master module. Another section of this chapter concerns the project engineering for "experts" and an explanation of the telegram structure and the function codes of CANopen.

  • Page 34: Basics Canopen

    Chapter 3 Deployment IM 208CAN Manual VIPA System 200V Basics CANopen General CANopen (Control Area Network) is an international standard for open fieldbus systems intended for building, manufacturing and process automation applications that was originally designed for automotive applications. Due to its extensive error detection facilities, the CAN-Bus system is regarded as the most secure bus system.
  • Page 35 Ω terminated by a 120 terminating resistor. Your VIPA CAN-Bus coupler contains a 9pin socket. You must use this socket to connect the CAN-Bus coupler as a slave directly to your CAN-Bus network. All devices on the network use the same baudrate.

  • Page 36: Project Engineering

    Siemens-CPU: CPU 315-2DP (6ES7 315-2AF03- 0AB0) • The DP master receives an address >1. • Add the System 200V DP slave system from the hardware catalog to the master system. • The System 200V DP slave system always requires the address 1.
  • Page 37 Now the modules of the System 200V from VIPA are integrated in the hardware catalog and can be projected. Note To be compatible to the Siemens SIMATIC Manager, the System 200V CPUs from VIPA have to be projected as CPU 315-2DP (6ES7 315-2AF03-0AB0)! To be able to directly address the modules, you have to include them in the hardware configurator from Siemens in form of a virtual PROFIBUS system.
  • Page 38 Manual VIPA System 200V WinCoCT (Windows CANopen Configuration Tool) is a configuration tool WinCoCT developed from VIPA to allow the comfortable project engineering of CANopen networks. WinCoCT monitors the CANopen network topology in a graphical user interface. Here you may place, parameterize and group field devices and controls and engineer connections.
  • Page 39 More detailed information is to find in the WinCoCT manual. Parameter WinCoCT allows you to preset VIPA specific parameters for the CAN CAN master master by doing a right click onto the master and call the following dialog...
  • Page 40 Chapter 3 Deployment IM 208CAN Manual VIPA System 200V Behavior at Slave Here you set the reaction for the slave input data in case of a slave failure. breakdown Switch substitute value 0: The data is set to 0. Keep the last value: The recent date remain unchanged.
  • Page 41 For the project engineering of a CANopen system, the most recent EDS-file Preconditions has to be transferred into the EDS-directory of WinCoCT. For the deployment of the System 200V modules, you have to include the System 200V modules with the GSD-file VIPA_21x.gsd from VIPA into the hardware catalog.
  • Page 42 Manual VIPA System 200V ... CAN master project engineering • Right click onto the master and open the VIPA specific dialog "Set PLC Parameters". Here you may adjust the diagnosis behavior and the address ranges that the master occupies in the CPU.
  • Page 43 • If for example your CAN master module is directly placed beside the CPU, you project your CAN master on plug-in location 4. • Starting with plug-in location 5, you include your System 200V modules on the standard bus in the plugged sequence.

  • Page 44: Firmware Update

    Starting with CPU firmware version 3.4.8 a MMC inside your CPU can be used to update the firmware of CPU an CAN master. The latest 2 firmware versions are to find in the service area at www.vipa.com. For more details see the manual of the CPU.

  • Page 45: Mode

    Manual VIPA System 200V Chapter 3 Deployment IM 208CAN Mode STOP → → → → RUN (automatically) Power On After PowerON and at valid project data in the CPU, the master switches automatically into RUN. The master has no operating mode lever.

  • Page 46: Process Image

    Chapter 3 Deployment IM 208CAN Manual VIPA System 200V Process image The process image is build of the following parts: • Process image for input data (PI) for RPDOs • Process image for output data (PO) for TPDOs Every part consists of 64byte "Digital-Data"- and 320Byte "Network Variables".
  • Page 47 Manual VIPA System 200V Chapter 3 Deployment IM 208CAN Output-data For the digital output data, the assignment is similar. For output data, the following objects are available: • 8 Bit digital output (Object 0x6200) • 16 Bit digital output (Object 0x6300) •...

  • Page 48: Messages

    CANopen devices exchange data in the form of objects. The CANopen communication profile defines two different object types as well as a number of special objects. The VIPA CAN master supports the following objects: • 40 Transmit PDOs (PDO Linking, PDO Mapping) • 40 Receive PDOs (PDO Linking, PDO Mapping) •...
  • Page 49 CAN telegram and is identified and prioritized via its specific CAN identifier. For the exchange of process data, the VIPA CAN-Master supports 80 PDOs. Every PDO consists of a maximum of 8 data bytes. The transfer of PDOs is not verified by means of acknowledgments since the CAN protocol guarantees the transfer.
  • Page 50 DATABUFFER IN_OUT REQUEST Control parameter: 1: Start the order SLOT_MASTER 0: VIPA 21x-2CM0x 1...32: VIPA 208-1CA00, depending on plug-in location no. Address of the CANopen node (1...127) NODELD TRANSFER TYPE 40h, 60h: Read SDO 61h: Write SDO (undefined length) 23h: Write SDO (1 DWORD)
  • Page 51 Manual VIPA System 200V Chapter 3 Deployment IM 208CAN CANOPENERROR If no error occurs CANOPENERROR returns value 0. In case of error the CANOPENERROR contains one of the following error messages which are generated in the CAN master: Code Description...
  • Page 52 Chapter 3 Deployment IM 208CAN Manual VIPA System 200V RETVAL When the function has been executed successfully, the return value contains the valid length of the respond data: 1: BYTE, 2: WORD, 4: DWORD. If an error occurs during function processing, the return value contains an error code.

  • Page 53: Object Directory

    PDOs Manufacturer specific Here you find the manufacturer specific entries. The CAN master from profile area VIPA has no manufacturer specific entries. (0x2000 – 0x5FFF) Standardized device This area contains the objects for the device profile acc. DS-401. profile area (0x6000 –...
  • Page 54 Chapter 3 Deployment IM 208CAN Manual VIPA System 200V Index Content of Object Object directory overview 1000h Device type 1001h Error register 1005h COB-ID SYNC 1006h Communication Cycle Period 1007h Synchronous Window Length 1008h Manufacturer Hardware Version 1009h Hardware Version...
  • Page 55 Manual VIPA System 200V Chapter 3 Deployment IM 208CAN Device Type Index Sub- Name Type Attr. Map. Default value Meaning index 0x1000 0 Device Unsigned32 0x00050191 Statement of device type Type The 32Bit value is divided into two 16Bit fields:...
  • Page 56 Chapter 3 Deployment IM 208CAN Manual VIPA System 200V SYNC interval Index Sub- Name Type Attr. Map. Default value Meaning index 0x1006 0 Communi- Unsigned32 0x00000000 Maximum length of the cation SYNC interval in µs. cycle period If a value other than zero is entered here, the master goes into error state if no SYNC telegram is received within the set time during synchronous PDO operation.
  • Page 57 Manual VIPA System 200V Chapter 3 Deployment IM 208CAN Software version Index Sub- Name Type Attr. Map. Default value Meaning index 0x100A 0 Manufacturer Visible string ro 1.xx Software version number Software CANopen software version Since the returned value is longer than 4Byte, the segmented SDO protocol is used for transmission.
  • Page 58 Chapter 3 Deployment IM 208CAN Manual VIPA System 200V Producer Heartbeat Time Index Sub- Name Type Attr. Map. Default value Meaning index 0x1017 0 Producer Unsigned16 0x0000 Defines the cycle time of heartbeat heartbeat in ms time Identity Object Index...
  • Page 59 Manual VIPA System 200V Chapter 3 Deployment IM 208CAN Mapping RxPDO Index Sub- Name Type Attr. Map. Default value Meaning index 0x1600 Number of Unsigned8 0x01 Mapping parameter of the Elements first receive PDO; subindex 0: number of mapped 0x1627...
  • Page 60 Chapter 3 Deployment IM 208CAN Manual VIPA System 200V Mapping TxPDO1 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1A00 Number of Unsigned8 depending on Mapping parameter of the Elements first transmit PDO; components subindex 0: number of...
  • Page 61 Manual VIPA System 200V Chapter 3 Deployment IM 208CAN NMT Start-up Index Sub- Name Type Attr. Map. Default value Meaning index 0x1F80 0x00 NMTStartup Unsigned32 0x00000000 Define the device as NMT master. Meaning Bit 0 0 : Device is NOT the NMT Master. All other bits have to be ignored.
  • Page 62 Chapter 3 Deployment IM 208CAN Manual VIPA System 200V Request NMT Index Sub- Name Type Attr. Map. Default value Meaning Index 0x1F82 0x00 RequestNMT Unsigned8 0x00000000 If a totally automatic start of the stack is not wanted, the functionalities: • Status change •...
  • Page 63 Manual VIPA System 200V Chapter 3 Deployment IM 208CAN 8bit Digital inputs Index Sub- Name Type Attr. Map. Default value Meaning index 0x6000 0x00 8bit digital Unsigned8 0x01 Number of available digital input block 8bit input blocks 0x01 1. input Unsigned8 1.
  • Page 64 Chapter 3 Deployment IM 208CAN Manual VIPA System 200V 8bit Digital outputs Index Sub- Name Type Attr. Map. Default value Meaning index 0x6200 0x00 8bit digital Unsigned8 0x01 Number of available digital output block 8bit output blocks 0x01 1. output Unsigned8 1.
  • Page 65 Manual VIPA System 200V Chapter 3 Deployment IM 208CAN 8bit Network input variables Index Sub- Name Type Attr. Map. Default value Meaning index 0xA040 0x00 8bit digital Unsigned8 0x01 Number of available digital input block 8bit input blocks 0x01 1. input Unsigned8 1.
  • Page 66 Chapter 3 Deployment IM 208CAN Manual VIPA System 200V 8bit Network output variables Index Sub- Name Type Attr. Map. Default value Meaning index 0xA400 0x00 8bit digital Unsigned8 0x01 Number of available digital output block 8bit output blocks 0x01 1. output Unsigned8 1.

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