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VIPA System 200V Manual

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Manual
VIPA System 200V
FM
Order No.: VIPA HB97E_FM
Rev. 06/29

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Summary of Contents for VIPA System 200V

  • Page 1 Manual VIPA System 200V Order No.: VIPA HB97E_FM Rev. 06/29...
  • Page 2 Lerrzeichen...
  • Page 3 Suggestions for improvement are always welcome. Trademarks VIPA, System 100V, System 200V, System 300V and System 500V are registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH. STEP und S7-300 are registered trademarks of Siemens AG.
  • Page 4 VIPA. In addition to the product summary it contains detailed descriptions of the different modules. You are provided with information on the connection and the usage of the System 200V FM modules. Every chapter is concluded with the technical data of the respective module.

  • Page 5: Table Of Contents

    Safety information ..................2 Chapter 1 Basics ................1-1 Safety information for Users..............1-2 Overview ....................1-3 Components..................1-4 General description System 200V ............1-5 Chapter 2 Assembly and installation guidelines......2-1 Overview ....................2-2 Assembly....................2-5 Wiring....................2-8 Assembly dimensions................. 2-10 Installation guidelines .................
  • Page 6 Contents Manual VIPA System 200V HB97E - FM - Rev. 06/29...

  • Page 7: User Considerations

    Manual VIPA System 200V User considerations User considerations This manual describes the modules that are suitable for use in the System Objective and 200V. It contains a description of the construction, project implementation contents and the technical data. The manual is targeted at users who have a background in automation Target audience technology.

  • Page 8: Safety Information

    Safety information Manual VIPA System 200V Safety information The System 200V is constructed and produced for: Applications conforming with • all VIPA System 200V components specifications • communication and process control • general control and automation applications • industrial applications •...

  • Page 9: Chapter 1 Basics

    Manual VIPA System 200V Chapter 1 Basics Chapter 1 Basics The focus of this chapter is on the introduction of the VIPA System 200V. Overview Various options of configuring central and decentral systems are presented in a summary. The chapter also contains the general specifications of the System 200V, i.e.

  • Page 10: Safety Information For Users

    Chapter 1 Basics Manual VIPA System 200V Safety information for Users VIPA modules make use of highly integrated components in MOS- Handling of technology. These components are extremely sensitive to over-voltages electrostatically that can occur during electrostatic discharges. sensitive modules...

  • Page 11: Overview

    Manual VIPA System 200V Chapter 1 Basics Overview The System 200V The System 200V is a modular automation system for centralized and decentralized applications requiring medium performance specifications. The modules are installed directly on a 35mm DIN rail. Bus connectors inserted into the DIN rail provide the interconnecting bus.

  • Page 12: Components

    Chapter 1 Basics Manual VIPA System 200V Components The System 200V series consists of a number of PLC-CPUs. These are Centralized   programmed in STEP 5 or STEP 7 from Siemens. system CPUs with integrated Ethernet interfaces or additional serial interfaces simplify the integration of the PLC into an existing network or the connection of additional peripheral equipment.

  • Page 13: General Description System 200V

    Manual VIPA System 200V Chapter 1 Basics General description System 200V • Standard 35mm DIN rail Structure/ • Peripheral modules with recessed labelling dimensions • Dimensions of the basic enclosure: 1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3 2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3...
  • Page 14 Chapter 1 Basics Manual VIPA System 200V HB97E - FM - Rev. 06/29...

  • Page 15: Chapter 2 Assembly And Installation Guidelines

    Systems 200V components. Below follows a description of: • a general summary of the components • steps required for the assembly and for wiring • EMC guidelines for assembling the System 200V Content Topic Page Chapter 2 Assembly and installation guidelines......

  • Page 16: Overview

    Bus connector System 200V modules communicate via a backplane bus connector. The backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4- or 8tier width. The following figure shows a 1tier connector and a 4tier connector bus: The bus connector is isolated and has to be inserted into the profile rail until it clips in its place and the bus connections protrude from the rail.
  • Page 17 Assembly regarding the current • Sort the modules with a high current consumption right beside the consumption header module. At ftp.vipa.de/manuals/system200v a list of current consumption of every System 200V module can be found. HB97E - FM - Rev. 06/29...
  • Page 18 Chapter 2 Assembly and installation guidelines Manual VIPA System 200V You may install the System 200V as well horizontal as vertical. Please Assembly horizontal respectively vertical regard the allowed environment temperatures: • horizontal structure: from 0 to 60° • vertical structure: from 0 to 40°...

  • Page 19: Assembly

    Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Assembly Please follow these rules during the assembly! • Turn off the power supply before you insert or remove any modules! • Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the bus rail.
  • Page 20 Chapter 2 Assembly and installation guidelines Manual VIPA System 200V The following sequence represents the assembly procedure as viewed Assembly from the side. procedure • Install the profile rail. Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the bus rail.
  • Page 21 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines The following sequence shows the steps required for the removal of Removal modules in a side view. procedure • The enclosure of the module has a spring-loaded clip at the bottom by which the module can be removed from the rail.

  • Page 22: Wiring

    Chapter 2 Assembly and installation guidelines Manual VIPA System 200V Wiring Most peripheral modules are equipped with a 10pole or an 18pole Outline connector. This connector provides the electrical interface for the signaling and supply lines of the modules. The modules carry spring-clip connectors for the interconnections and wiring.
  • Page 23 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Wiring procedure • Install the connector on the module until it locks with an audible click. For this purpose you press the two clips together as shown. The connector is now in a permanent position and can easily be wired.

  • Page 24: Assembly Dimensions

    Chapter 2 Assembly and installation guidelines Manual VIPA System 200V Assembly dimensions Here follow all the important dimensions of the System 200V. Overview 1tier width (HxWxD) in mm: 76 x 25.4 x 74 Dimensions Basic enclosure 2tier width (HxWxD) in mm: 76 x 50.8 x 74...
  • Page 25 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Function modules 89 mm 88 mm 85 mm 84,46 mm 11 mm 4,66 mm CPUs here with 91 mm 89 mm EasyConn from 85 mm VIPA 11 mm 5 mm...

  • Page 26: Installation Guidelines

    The installation guidelines contain information on the proper assembly of General System 200V. Here we describe possible ways of interference that may disturb the controlling system and how you have to approach shielding and screening issues to ensure the electromagnetic compatibility (EMC).
  • Page 27 - Provide a star-shaped connection between the plant, cabinets/cubi- cles of the System 200V and the earthing/protection system. In this way you avoid ground loops. - Where potential differences exist you must install sufficiently large equipotential bonding conductors between the different parts of the plant.
  • Page 28 • Attach the screen of a cable to the grounding rail directly where the cable enters the cabinet/cubicle. Continue the screen right up to the System 200V module but do not connect the screen to ground at this point! Please heed the following when you assemble the system!

  • Page 29: Chapter 3 Fm 250S - Ssi Module

    Manual VIPA System 200V Chapter 3 FM 250S - SSI module Chapter 3 FM 250S - SSI module This chapter contains every information on the interfacing, configuration Overview and deployment of the SSI module FM 250S. The following text describes: •...

  • Page 30: System Overview

    Chapter 3 FM 250S - SSI module Manual VIPA System 200V System overview • Wiring does not depend on the length of the data word. The interface Properties always uses 4 wires. • Maximum security due to the use of symmetrical clock and data signals.

  • Page 31: Structure

    Manual VIPA System 200V Chapter 3 FM 250S - SSI module Structure Functionality SSI is the abbreviation for Synchronous Serial Interface. The SSI module provides the connection for transducers with absolute coding and a SSI module. The module converts the serial information of the transducer into parallel information for the controller.
  • Page 32 Chapter 3 FM 250S - SSI module Manual VIPA System 200V The SSI module has a number of LEDs. The following table explains the LEDs significance of these LEDs: Name Color Description yellow Indicates that 24V power is available green ON when clock pulses are transmitted OFF when hold function has been activated and 24V at I/O .0...

  • Page 33: Deployment

    Manual VIPA System 200V Chapter 3 FM 250S - SSI module Deployment Access to the SSI Input data (Data In) module The input data from the SSI transducer has a length of 4Byte. Byte 0 can be used as an I/O status indicator for the. Data is supplied in binary or in gray code, depending on the selected mode.
  • Page 34 Chapter 3 FM 250S - SSI module Manual VIPA System 200V 4Byte of configuration data are transferred. In these bytes you define the Configuration data baudrate, the coding and the analysis of the combined I/O .0 as well as the BASP signal.
  • Page 35 Manual VIPA System 200V Chapter 3 FM 250S - SSI module The gray code is a different form of binary code. The principle of the gray Coding code is that two neighboring gray numbers will differ in exactly one single bit.

  • Page 36: Technical Data

    Chapter 3 FM 250S - SSI module Manual VIPA System 200V Technical data SSI module FM 250S Electrical data VIPA 250-1BS00 Number of channels Number of outputs Current consumption 120mA via backplane bus Isolation SSI module Transducer supply voltage Signal cable...

  • Page 37: Chapter 4 Fm 250 - Counter Module

    Manual VIPA System 200V Chapter 4 FM 250 - Counter module Chapter 4 FM 250 - Counter module This chapter contains every information on the interfacing, configuration Overview and the different counter modes of the counter module FM 250. The following text describes: •...

  • Page 38: System Overview

    • Pulse-width measurements and frequency measurements FM 250 2 Counter 2 DO VIPA 250-1BA00 Note! The following information is only applicable to counter modules with order no.: VIPA 250-1BA00 and a revision level 5 and higher. Order data Type Order number Description FM 250...

  • Page 39: Structure

    Manual VIPA System 200V Chapter 4 FM 250 - Counter module Structure Functionality The counter module accepts the signals from transducers connected to the module and processes these pulses in accordance with the selected mode of operation. The module has 2/4 channels with a data resolution of 32/16Bit each.

  • Page 40: Deployment

    The different combinations of the various modes are available from the table on the next page. The procedure for the transfer of parameter bytes is available from the description for the System 200V bus coupler or the master system.
  • Page 41 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Summary of counter modes and interfacing Mode Function OUT0 OUT1 Auto Com- pare combi load Load Counter 0/1 Counter 2/3 32bit counter Encoder 1 edge Encoder 2 edges Encoder 4 edges...
  • Page 42 Chapter 4 FM 250 - Counter module Manual VIPA System 200V ... continue Mode Function OUT0 OUT1 Auto Com- pare com- load Load bined Counter 0/1 Counter 2/3 ↑ ↑ 32Bit counter up+Gate Gate Gate =comp =comp ↑ ↑ 32Bit counter down+Gate...
  • Page 43 Manual VIPA System 200V Chapter 4 FM 250 - Counter module The Auto Reload function transfers a user-defined value into the counter Auto Reload when the counter reaches the number contained in the compare register. Compare Load You may use the compare function to specify an stop value for the counter.
  • Page 44 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Counter modes 2x 32Bit Counter. You determine the direction by means of the DIR input Mode 0 (IN3 or IN6). Every rising or falling edge of the input clock signal 32Bit counter increments or decrements the counter.
  • Page 45 Manual VIPA System 200V Chapter 4 FM 250 - Counter module In mode 0, a LOW level at the DIR input configures the counter for Up counter counting up. Timing diagram of the counter 0/1 example: RES 0/1 (IN1) DIR 0/1 (IN3)
  • Page 46 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In mode 1 you may configure an encoder for one of the channels. Mode 1 Depending on the direction of rotation this encoder will increment or Encoder 1 edge decrement the internal counter with every falling edge.
  • Page 47 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Every falling edge of the signal at input A increments the counter if input B Up counter is at HIGH level at this moment. Timing diagram for the counter 0/1 example:...
  • Page 48 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Every rising or falling edge of the signal at input A changes the counter by Mode 3 1. The direction of the count depends on the level of the signal applied to Encoder 2 edges input B.
  • Page 49 Manual VIPA System 200V Chapter 4 FM 250 - Counter module The counter is incremented by the rising edge of signal A if input B is at a Up counter LOW level or by the falling edge of input A when input B is at a HIGH level.
  • Page 50 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Every rising or falling edge at inputs A or B increments or decrements the Mode 5 counter. The direction depends on the level applied to the other input (B or Encoder 4 edges A).
  • Page 51 Manual VIPA System 200V Chapter 4 FM 250 - Counter module The counter is incremented when a rising edge is applied to B while input A Up counter is at a HIGH level or if a falling edge is applied to B when input A is at a LOW level.
  • Page 52 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In this mode each channel provides 2 counters of 16Bit each. The rising Mode 8 ... 11 edge of the input clock CLK x increments or decrements the respective two input counter counter.
  • Page 53 Manual VIPA System 200V Chapter 4 FM 250 - Counter module In mode 12 and mode 13 you can implement a 32Bit counter that is Mode 12 and 13 controlled by a gating signal (Gate). The direction of counting depends on 32bit counter with the selected mode.
  • Page 54 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Modes 14 and 15 operate in the same manner as mode 12 and 13 with the Mode 14 and 15 addition of an Auto Reload function. The "Auto Reload" is used to define a...
  • Page 55 Manual VIPA System 200V Chapter 4 FM 250 - Counter module This example is intended to explain the operation of the counters in mode Example 14 and 15. A HIGH pulse applied to RES clears the counter to 0000 0000. A HIGH level applied to GATE enables the counter.
  • Page 56 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In this mode it is possible to determine the frequency of the signal that is Mode 16 applied to the CLK input. Counter 0/1 is provided with a reference signal by...
  • Page 57 Manual VIPA System 200V Chapter 4 FM 250 - Counter module RES (IN1) Timing diagram Start (IN3) Stop (IN4) CLK (IN2) Counter 2/3 Counter 0/1 Out0 (meas. active) Out1 (end of meas.) Quantity = 1 000 000 pulses Example Reference frequency = 1MHz...
  • Page 58 Chapter 4 FM 250 - Counter module Manual VIPA System 200V This mode is used to determine the average period of n measuring Mode 17 intervals of a signal that is connected to the CLK input. For this purpose period...
  • Page 59 Manual VIPA System 200V Chapter 4 FM 250 - Counter module When the measurement has been completed, you may calculate the period Period calculation as follows: Period ⋅ Fref where Fref: reference frequency (supplied in DE7 with control bit 7)
  • Page 60 Chapter 4 FM 250 - Counter module Manual VIPA System 200V The operation of mode 18 is similar to mode 16. The only difference is the Mode 18 manner in which OUT 0 and OUT 1 are controlled. In this case OUT 0 is...
  • Page 61 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Note! Counter 2/3 will indicate the exact frequency if you choose Fref and n so that the formula returns 1Hz precisely. For example when the applied frequency is 1MHz and the number of pulses is 1 000 000 the result will be 1Hz, i.e.
  • Page 62 Chapter 4 FM 250 - Counter module Manual VIPA System 200V The operation of mode 19 is identical to mode 17. The only difference is Mode 19 the manner in which OUT 0 and OUT 1 are controlled. Other than for mode...
  • Page 63 Manual VIPA System 200V Chapter 4 FM 250 - Counter module When the measurement has been completed you may calculate the mean Period calculation period as follows: Period ⋅ Fref where Fref: reference frequency (supplied in DE7 with control bit 7)
  • Page 64 Chapter 4 FM 250 - Counter module Manual VIPA System 200V The pulse width of a signal connected to the CLK input is determined by Mode 6 means of an internal time base and saved. The measurement is started pulse measuring,...
  • Page 65 Manual VIPA System 200V Chapter 4 FM 250 - Counter module The RES signal and the DIR signal are reset. The measurement is started Up counter by the falling edge at input PULSE and the counter is clocked up by the 50kHz clock.
  • Page 66 Chapter 4 FM 250 - Counter module Manual VIPA System 200V prog. time base with direction control Mode 20 pulse The pulse width of a signal that is applied to the PULSE input is determined measurements, by means of an internal time base. The measurement is started by the pulse down falling edge of the input signal and ends with the rising edge.
  • Page 67 Manual VIPA System 200V Chapter 4 FM 250 - Counter module The RES signal and the DIR signal are set to LOW. Subsequently the Up counter measurement is started with the falling edge of PULSE and the counter counts up in accordance with the selected time base. A rising edge at PULSE terminates the counting operation and the accumulated count is transferred into the result register.
  • Page 68 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Direction up, prog. time base, with release Mode 21 pulse The pulse width of a signal applied to the PULSE input is determined by measurement, means of a programmable time base (Fref). The measurement starts with...
  • Page 69 Manual VIPA System 200V Chapter 4 FM 250 - Counter module The RES signal is set to zero. The measurement can only be started when Up counter the GATE signal is at a HIGH level. The measurement is started with the falling edge of PULSE and the counter counts up in accordance with the selected time base.
  • Page 70 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Direction up, prog. time base, with release Mode 22 pulse The pulse width of a signal applied to the PULSE input is determined by measurement, means of a programmable time base (Fref). The measuring starts with the pulse high rising edge of the input signal and ends with the falling edge.
  • Page 71 Manual VIPA System 200V Chapter 4 FM 250 - Counter module The RES signal is set to zero. The measuring only starts if the GATE signal Up counter is set to HIGH with the rising edge at PULSE. A falling edge at PULSE ter- minates the counting operation and the accumulated count is transferred into the result register.
  • Page 72 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In mode 23 you may implement one 32Bit counter per channel, each one Mode 23 controlled by a GATE signal. Every rising edge of the input clock One Shot, count...
  • Page 73 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Example of counter 0/1 in mode 23: Timing diagram RES 0/1 (IN1) GATE 0/1 (IN3) Tt0H Tt0L CLK 0/1 (IN2) TreH2d TclH2d 0000 0000 0000 0004 0000 0005 0000 0006...
  • Page 74 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In mode 24 you may implement one 32Bit counter per channel, each one Mode 24 controlled by the signal applied to the GATE input. Every rising edge of the...
  • Page 75 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Example of counter 0/1 in mode 24: Timing diagram RES 0/1 (IN1) GATE 0/1 (IN3) Tt0H Tt0L CLK 0/1 (IN2) TreH2d TclH2d 0000 0000 0000 0009 0000 0007 Counter 0/1...
  • Page 76 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In mode 25 you may implement one 32Bit counter per channel, each one Mode 25 controlled by the signal applied to the GATE input. Every rising edge of the...
  • Page 77 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Example of counter 0/1 in mode 25: Timing diagram RES 0/1 (IN1) GATE 0/1 (IN3) Tt0H Tt0L CLK 0/1 (IN2) TreH2d TclH2d 0000 0000 0000 0004 0000 0006 Counter 0/1...
  • Page 78 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In mode 26 you may implement one 32Bit counter per channel, each one Mode 26 controlled by the signal applied to the GATE input. Every rising edge of the...
  • Page 79 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Example of counter 0/1 in mode 26: Timing diagram RES 0/1 (IN1) GATE 0/1 (IN3) Tt0H Tt0L CLK 0/1 (IN2) TreH 2d TclH2d 0000 0000 0000 0009 0000 0007...
  • Page 80 Chapter 4 FM 250 - Counter module Manual VIPA System 200V You determine the direction by means of the DIR input (IN3 or IN6). Every Mode 27 rising or falling edge of the input clock signal increments or decrements the 32Bit counter ↑...
  • Page 81 Manual VIPA System 200V Chapter 4 FM 250 - Counter module In mode 27, a LOW level at the DIR input configures the counter for Up counter counting up. Timing diagram of the counter 0/1 example: ↑ Gate/R 0/1 (IN1)
  • Page 82 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In mode 28 you may configure an encoder for one of the channels. Mode 28 Depending on the direction of rotation this encoder will increment or Encoder 1 edge decrement the internal counter with every falling edge.
  • Page 83 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Every falling edge of the signal at input A increments the counter if input B Up counter is at HIGH level at this moment. Timing diagram for the counter 0/1 example: ↑...
  • Page 84 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Every rising or falling edge of the signal at input A changes the counter by Mode 29 1. The direction of the count depends on the level of the signal applied to Encoder 2 edges ↑...
  • Page 85 Manual VIPA System 200V Chapter 4 FM 250 - Counter module The counter is incremented by the rising edge of signal A if input B is at a Up counter LOW level or by the falling edge of input A when input B is at a HIGH level.
  • Page 86 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Every rising or falling edge at inputs A or B increments or decrements the Mode 30 counter. The direction depends on the level applied to the other input (B or Encoder 4 edges ↑...
  • Page 87 Manual VIPA System 200V Chapter 4 FM 250 - Counter module The counter is incremented when a rising edge is applied to B while input A Up counter is at a HIGH level or if a falling edge is applied to B when input A is at a LOW level.
  • Page 88 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In mode 31 and mode 32 you can implement a 32Bit counter that is Mode 31 and 32 controlled by a gating signal (Gate). The direction of counting depends on 32bit counter with the selected mode.
  • Page 89 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Modes 33 and 34 operate in the same manner as mode 31 and 32 with the Mode 33 and 34 addition of an Auto Reload function. The "Auto Reload" is used to define a...
  • Page 90 Chapter 4 FM 250 - Counter module Manual VIPA System 200V This example is intended to explain the operation of the counters in mode Example 33 and 34. ↑ A rising edge of RES clears the counter to 0000 0000. A HIGH level applied to GATE enables the counter.
  • Page 91 Manual VIPA System 200V Chapter 4 FM 250 - Counter module You determine the direction by means of the DIR input (IN3 or IN6). Every Mode 35 rising or falling edge of the input clock signal increments or decrements the 32Bit counter counter.
  • Page 92 Chapter 4 FM 250 - Counter module Manual VIPA System 200V In mode 35, a LOW level at the DIR input configures the counter for Up counter counting up. Timing diagram of the counter 0/1 example: Gate 0/1 (IN1) DIR 0/1 (IN3)
  • Page 93 Manual VIPA System 200V Chapter 4 FM 250 - Counter module In mode 36 you may configure an encoder for one of the channels. Mode 36 Depending on the direction of rotation this encoder will increment or Encoder 1 edge decrement the internal counter with every falling edge.
  • Page 94 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Every falling edge of the signal at input A increments the counter if input B Up counter is at HIGH level at this moment. Timing diagram for the counter 0/1 example:...
  • Page 95 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Every rising or falling edge of the signal at input A changes the counter by Mode 37 1. The direction of the count depends on the level of the signal applied to Encoder 2 edges input B.
  • Page 96 Chapter 4 FM 250 - Counter module Manual VIPA System 200V The counter is incremented by the rising edge of signal A if input B is at a Up counter LOW level or by the falling edge of input A when input B is at a HIGH level.
  • Page 97 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Every rising or falling edge at inputs A or B increments or decrements the Mode 38 counter. The direction depends on the level applied to the other input (B or Encoder 4 edges A).
  • Page 98 Chapter 4 FM 250 - Counter module Manual VIPA System 200V The counter is incremented when a rising edge is applied to B while input A Up counter is at a HIGH level or if a falling edge is applied to B when input A is at a LOW level.
  • Page 99 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Mode 39 - 32Bit Counter up + Gate low active Mode 39 ... 42 Mode 40 - 32Bit Counter down + Gate low active Mode 41 - 32Bit Counter up + Gate high active...
  • Page 100 Chapter 4 FM 250 - Counter module Manual VIPA System 200V Mode 39 32Bit Counter up + Gate low active ↑ The rising edge of the signal RES resets the counter. With the signal gate "0", the counter counts up with Fref.
  • Page 101 Manual VIPA System 200V Chapter 4 FM 250 - Counter module Technical data Counter module FM 250 Electrical data VIPA 250-1BA00 Number of counters 2 res. 4 Counter resolution 32Bit res. 16Bit Number of operating modes Counter frequency max. 1MHz...
  • Page 102 Chapter 4 FM 250 - Counter module Manual VIPA System 200V 4-66 HB97E - FM - Rev. 06/29...
  • Page 103 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper Chapter 5 FM 253 - MotionControl Stepper This chapter contains information about the installation, the data transfer Outline and the operating modes of the MotionControl Stepper module for stepper motors.
  • Page 104 Chapter 5 FM 253 - MotionControl Stepper Manual VIPA System 200V System overview The FM 253 is a positioning module for controlling a stepper motor. The Properties modules may be used for point-to-point positioning as well as for complex drive outlines with need for a high level of precision, dynamics and speed.
  • Page 105 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper Structure Front view FM 253 LED Status monitor Plug for drive Connection for supply voltage, end switch and outputs VIPA 253-1BA00 Components The FM 253 has some LEDs at the front used for status monitoring.
  • Page 106 Chapter 5 FM 253 - MotionControl Stepper Manual VIPA System 200V Via this interface your stepper motor is connected. The interface appears Stepper interface as 9pin D-type-plug and works with RS422 level. It has the following pin assignment: 9pin D-type-plug...
  • Page 107 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper Connecting a drive The connection of a stepper motor is exclusively via the stepper interface. Connection stepper motor Connection of supply Voltage supply voltage, end switch The module itself is provided via the back plane bus. The deployment of and output units the integrated digital outputs requires an additional voltage supply.
  • Page 108 You may connect cores with a core cross-section from 0.08mm up to 1.5mm The cabling is analog to the big CageClamps of the System 200V. Push the spring in the square opening with a fitting screwdriver more inside and insert the core into the rectangular opening.
  • Page 109 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper Data transfer >> FM 253 The MotionControl Stepper module fetches a data block from the CPU Drive data cyclically and analyzes it. The data block has a length of 16Byte and the following structure: Byte No.
  • Page 110 Flash. So the parameters are available again after PowerOn. Parameterization You get FCs from VIPA that should make the deployment of the FM 253 easier. For example you may parameterize your module via the FCs 201 via FCs and 202.
  • Page 111 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper Via the index no. you fix the parameter in Byte 11, where the value may be Set index at preset in Byte 12-15. parameter Index Parameter Unit Value range...
  • Page 112 Chapter 5 FM 253 - MotionControl Stepper Manual VIPA System 200V Operating modes By setting according bits in the "M "-Byte you may set the following Overview operating modes described below: • I -Mode • Positioning relative / absolute • Permanent run •...
  • Page 113 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper ... continue For acceleration and frequency of the drive, the values set in the parameters are used. If there are no presetting, the default values are used. As long as the drive is operating, the output "Axis in run" is set.
  • Page 114 Chapter 5 FM 253 - MotionControl Stepper Manual VIPA System 200V Default: Byte 10 = 02h, Byte 15 = Control bits for reference run Reference run The reference run supports the calibration of your drive system. The reference point should be inside the drive outline.
  • Page 115 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper The reference run starts always with the speed predefined in F . The Reference run to direction has to be preset in the variable parameter (Byte 15, Bit 0). As...
  • Page 116 Chapter 5 FM 253 - MotionControl Stepper Manual VIPA System 200V Data transfer >> CPU The MotionControl Stepper module sends a data block to the CPU Respond message cyclically that contains several information about the recent state of the drive. The data block has a length of 16Byte and the following structure: Byte no.
  • Page 117 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper For deleting an active error (Byte 8-9) you have to set the according error Set back bit in the variables parameter (Byte 14-15) to "1". error messages As soon as you set the Mode (Byte 10) to 7, the according errors in the module are set back.
  • Page 118 Chapter 5 FM 253 - MotionControl Stepper Manual VIPA System 200V Handling blocks There are different handling blocks available with the FM 253 to make the Overview usage of the module more comfortable. The following handling blocks are available for the FM 253 at this time:...
  • Page 119 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper Start address from where on the FM 253 is stored in the CPU. ADDRESS In mode 01, 06 and 08 you fix the scheduled position for the drive here.
  • Page 120 Chapter 5 FM 253 - MotionControl Stepper Manual VIPA System 200V Via those parameters the recent actual position and actual frequency of ACT_POSITION, your drive is shown. ACT_FREQUENCY ERROR Here you may find error messages if occurred. The errors remain active until the error cause is removed and the according bits are set back.
  • Page 121 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper In VAR_DATA the state of the inputs is returned after you requested this by VAR_DATA MODE = 04. For reading the inputs the Mode 4 is set and now the module shows the state of the end switches and the reference switch in the variables data (Byte 15).
  • Page 122 Chapter 5 FM 253 - MotionControl Stepper Manual VIPA System 200V With the FC 201 it is possible to set a parameter at the FM 253. FC 201 - set a parameter Parameter Parameter Declaration Data Type Description ADDRESS Fixed basic address...
  • Page 123 Manual VIPA System 200V Chapter 5 FM 253 - MotionControl Stepper Via the FC 202 you may adjust all relevant parameters of the FM 253. Parameterize FC 202 - FM 253 Parameter Parameter Declaration Data Type Description DATA_DB BLOCK_DB Data block with parameters...
  • Page 124 Chapter 5 FM 253 - MotionControl Stepper Manual VIPA System 200V Technical data MotionControl Stepper FM 253 Electrical data VIPA 253-1BA00 Number of axis Voltage supply DC 24V (20.4 ... 28.8) via front from ext. power supply Current consumption backplane bus typ.
  • Page 125 Manual VIPA System 200V Chapter 6 FM 254 - MotionControl Servo Chapter 6 FM 254 - MotionControl Servo This chapter contains information about the installation, the data transfer Outline and the operating modes of the MotionControl modules for stepper motors or servo drives.
  • Page 126 Chapter 6 FM 254 - MotionControl Servo Manual VIPA System 200V System overview The FM 254 is a positioning module for controlling a servo drive. The Properties modules may be used for point-to-point positioning as well as for complex drive outlines with need for a high level of precision, dynamics and speed.

  • Page 127: Chapter 6 Fm 254 - Motioncontrol Servo

    Manual VIPA System 200V Chapter 6 FM 254 - MotionControl Servo Structure Front view FM 254 LED status indicators Servo Control Encoder interface Connector for supply voltage, drive, end switch and outputs VIPA 254-1BA00 Components The positioning module FM 254 has status indicator LEDs.
  • Page 128 Chapter 6 FM 254 - MotionControl Servo Manual VIPA System 200V Encoder interface 9pin D-type plug Pin Assignment +24V encoder power +5V encoder power R+ clock input null pulse B+ clock input A+ clock input Ground encoder power R- clock input null pulse...

  • Page 129: Connecting A Drive With Encoder

    Manual VIPA System 200V Chapter 6 FM 254 - MotionControl Servo Connecting a drive with encoder The encoder is wired to the 9pin D-type connector located at the front. The Connection of module supplies the encoder with the required DC 24V and DC 5V an encoder via voltages.
  • Page 130 You may connect cores with a core cross-section from 0.08mm up to 1.5mm The cabling is analog to the big CageClamps of the System 200V. Push the spring in the square opening with a fitting screwdriver more inside and insert the core into the rectangular opening.

  • Page 131: Summary Of Parameters And Transfer Values

    Manual VIPA System 200V Chapter 6 FM 254 - MotionControl Servo Summary of parameters and transfer values The following table lists all the parameters and transfer values. A block diagram depicts the interaction between the parameters. Overview Value Size Unit...

  • Page 132: Parameterization

    Chapter 6 FM 254 - MotionControl Servo Manual VIPA System 200V Parameterization When commissioning the MotionControl Servo module it requires 16Byte of parameter data. These have the following structure: Parameter data Byte no. Name Length Range Unit (write only) 1, 0 Maximum rotat.

  • Page 133: Data Transfer >> Fm 254

    Manual VIPA System 200V Chapter 6 FM 254 - MotionControl Servo Data transfer >> FM 254 The CPU can control the MotionControl Servo module by writing the Traversing data following values into the FM 254 module: Byte no. Name Length...
  • Page 134 Chapter 6 FM 254 - MotionControl Servo Manual VIPA System 200V Note! Reset: (Control byte 5, Bit 0) The reset of the counter may only be executed in the non-maintained command mode. During positioning mode the regulator would throw a drag error because of the jumping actual value.

  • Page 135: Operating Modes

    Manual VIPA System 200V Chapter 6 FM 254 - MotionControl Servo Operating modes The following operating modes can be selected by setting the respective bit Overview in the control byte: • Positioning operation (positioning to an absolute target position) • Reference run (system calibration) •...
  • Page 136 Chapter 6 FM 254 - MotionControl Servo Manual VIPA System 200V Reference run The reference run calibrates your drive system. The point of reference Operation should be located on the path of traversal. Start the reference run: • Set the enable bit.
  • Page 137 Manual VIPA System 200V Chapter 6 FM 254 - MotionControl Servo Operating mode Hardware run This mode is only used to approach a target position until the drive is Operation stopped by an overrun end switch. The end switch must be connected to the reference switch input.
  • Page 138 Chapter 6 FM 254 - MotionControl Servo Manual VIPA System 200V Operating mode Incremental run The incremental mode makes use of relative positions, i.e. the value Operation supplied as set position is added to the actual position. When the enable bit is set, the drive travels in a positive or negative direction for the specified relative value.
  • Page 139 Manual VIPA System 200V Chapter 6 FM 254 - MotionControl Servo Operating mode Infinite incremental mode In this mode the position supplied as a value is approached as a absolute Operation position when enabled. When the position is reached, the set and the actual position are set to zero.
  • Page 140 Chapter 6 FM 254 - MotionControl Servo Manual VIPA System 200V Operating mode Non-maintained command mode Operation The drive is released by setting Bit 0 in Byte 4 (enable) with before opposed rotational speed and acceleration. By setting Bit 1 or Bit 2 in Byte 5, a rotation direction is given and the drive starts.

  • Page 141: Data Transfer >> Cpu

    Manual VIPA System 200V Chapter 6 FM 254 - MotionControl Servo Data transfer >> CPU The following values are transferred cyclically by the MotionControl Servo module to the CPU and stored. Byte no. Name Length Range Unit 3, 2, 1, 0...

  • Page 142: Technical Data

    Chapter 6 FM 254 - MotionControl Servo Manual VIPA System 200V Technical data MotionControl Servo module FM 254 Electrical data VIPA 254-1BA00 Voltage supply DC 24V (20.4 ... 28.8) via front from ext. power supply Current consumption Control interface 200mA...
  • Page 143 Manual VIPA System 200V Index Appendix A Index Counter module FM 250....4-1 Counter modes......4-5 Auto Reload ........4-7 Deployment ......4-4 Interfacing......... 4-5 Properties ......... 4-2 BASP signal ........3-7 remanent ........4-4 Baud rate SSI module....3-6 Structure........
  • Page 144 Index Manual VIPA System 200V MotionControl Stepper FM 253..5-1 Inputs........3-3 Cabling........5-6 LEDs......... 3-4 Connecting a drive....5-5 Line distances ......3-4 Data transfer to CPU ....5-14 Outputs........3-3 Data transfer to FM 253.... 5-7 Parameterization ...... 3-6 Handling blocks ......

This manual is also suitable for:

Fm 250sFm 250Fm 253Fm 254

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