VIPA System 200V IM Series Manual

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Manual

VIPA System 200V

Order No.: VIPA HB97E_IM

Rev. 06/29

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Summary of Contents for VIPA System 200V IM Series

Page 1 Manual VIPA System 200V Order No.: VIPA HB97E_IM Rev. 06/29...
Page 2 Lerrzeichen...
Page 3 Suggestions for improvement are always welcome. Trademarks VIPA, System 100V, System 200V, System 300V and System 500V are registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH. SIMATIC, STEP und S7-300 are registered trademarks of Siemens AG.
Page 4 Overview Chapter 1: Basics This introduction presents the VIPA System 200V as a centralized as well as decentralized automation system. The chapter also contains general information about the System 200V, i.e. dimensions, installation and operating conditions.
Page 5 Chapter 7: SERCOS Content of this chapter is the description of the SERCOS coupler from VIPA. Another part of this chapter is the project engineering of the SERCOS coupler and the parameterization of the System 200V modules. Chapter 8: Ethernet coupler Content of this chapter is the description of the Ethernet coupler IM 253NET from VIPA.
Page 6 Manual VIPA System 200V About this manual Subject to change to cater for technical progress.
Page 7 Manual VIPA System 200V Contents Contents User considerations ................. 1 Safety information ..................2 Chapter 1 Basics ................1-1 Safety information for Users..............1-2 Overview ....................1-3 Components..................1-4 General description System 200V ............1-5 Chapter 2 Assembly and installation guidelines......2-1 Overview ....................
Page 8 Manual VIPA System 200V Contents Chapter 4 Interbus................4-1 System overview .................. 4-2 Basics ....................4-3 IM 253IBS - Interbus coupler - Structure ..........4-7 Connection to Interbus ............... 4-10 Deployment with Interbus ..............4-11 Commissioning................... 4-15 Technical data..................4-18 Chapter 5 CANopen................
Page 9: Bus Expansion Modules Im 260 - Im 261
Manual VIPA System 200V Contents Chapter 8 Ethernet coupler ............. 8-1 System overview .................. 8-2 Basics ....................8-3 Planning a network................8-7 IM 253NET - Ethernet coupler - Structure ..........8-9 Access to the Ethernet coupler............8-11 Principle of the automatic address allocation........8-14 Project engineering under WinNCS............
Page 10 Manual VIPA System 200V Contents HB97E - IM - Rev. 06/29...
Page 11 Manual VIPA System 200V User considerations User considerations This manual describes the modules that are suitable for use in the System Objective and 200V. It contains a description of the construction, project implementation contents and the technical data. The manual is targeted at users who have a background in automation Target audience technology.
Page 12 Safety information Safety information The System 200V is constructed and produced for: Applications conforming with • all VIPA System 200V components specifications • communication and process control • general control and automation applications • industrial applications • operation within the environmental conditions specified in the technical data •...
Page 13 Manual VIPA System 200V Chapter 1 Basics Chapter 1 Basics The focus of this chapter is on the introduction of the VIPA System 200V. Overview Various options of configuring central and decentral systems are presented in a summary. The chapter also contains the general specifications of the System 200V, i.e.
Page 14 Manual VIPA System 200V Chapter 1 Basics Safety information for Users VIPA modules make use of highly integrated components in MOS- Handling of technology. These components are extremely sensitive to over-voltages electrostatically that can occur during electrostatic discharges. sensitive modules...
Page 15 Manual VIPA System 200V Chapter 1 Basics Overview The System 200V is a modular automation system for centralized and The System 200V decentralized applications requiring medium performance specifications. The modules are installed directly on a 35mm DIN rail. Bus connectors inserted into the DIN rail provide the interconnecting bus.
Page 16 Siemens SIMATIC Manager. Other fieldbus systems may be connected by means of slaves for Interbus, CANopen, DeviceNet, SERCOS and Ethernet. A large number of peripheral modules are available from VIPA, for example Peripheral digital as well as analog inputs/outputs, counter functions, displacement modules sensors, positioners and serial communication modules.
Page 17 Manual VIPA System 200V Chapter 1 Basics General description System 200V • Standard 35mm DIN rail Structure/ • Peripheral modules with recessed labelling dimensions • Dimensions of the basic enclosure: 1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3 2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3...
Page 18 Manual VIPA System 200V Chapter 1 Basics HB97E - IM - Rev. 06/29...
Page 19 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Chapter 2 Assembly and installation guidelines This chapter contains the information required to assemble and wire a Overview controller consisting of Systems 200V components. Below follows a description of: • a general summary of the components •...
Page 20 System 200V modules communicate via a backplane bus connector. The Bus connector backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4- or 8tier width. The following figure shows a 1tier connector and a 4tier connector bus: The bus connector is isolated and has to be inserted into the profile rail until it clips in its place and the bus connections protrude from the rail.
Page 21 Assembly regarding the current • Sort the modules with a high current consumption right beside the consumption header module. At ftp.vipa.de/manuals/system200v a list of current consumption of every System 200V module can be found. HB97E - IM - Rev. 06/29...
Page 22 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines You may install the System 200V as well horizontal as vertical. Please Assembly horizontal regard the allowed environment temperatures: respectively vertical • horizontal structure: from 0 to 60° • vertical structure: from 0 to 40°...
Page 23 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Assembly Please follow these rules during the assembly! • Turn off the power supply before you insert or remove any modules! • Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the bus rail.
Page 24 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines The following sequence represents the assembly procedure as viewed Assembly from the side. procedure • Install the profile rail. Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the bus rail.
Page 25 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines The following sequence shows the steps required for the removal of Removal modules in a side view. procedure • The enclosure of the module has a spring-loaded clip at the bottom by which the module can be removed from the rail.
Page 26 Chapter 2 Assembly and installation guidelines Manual VIPA System 200V Wiring Most peripheral modules are equipped with a 10pole or an 18pole Outline connector. This connector provides the electrical interface for the signaling and supply lines of the modules. The modules carry spring-clip connectors for the interconnections and wiring.
Page 27 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Wiring procedure • Install the connector on the module until it locks with an audible click. For this purpose you press the two clips together as shown. The connector is now in a permanent position and can easily be wired.
Page 28 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Assembly dimensions Here follow all the important dimensions of the System 200V. Overview 1tier width (HxWxD) in mm: 76 x 25.4 x 74 Dimensions Basic enclosure 2tier width (HxWxD) in mm: 76 x 50.8 x 74...
Page 29 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Function modules 89 mm 88 mm 85 mm 84,46 mm 11 mm 4,66 mm CPUs here with 91 mm 89 mm EasyConn from 85 mm VIPA 11 mm 5 mm...
Page 30 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Installation guidelines The installation guidelines contain information on the proper assembly of General System 200V. Here we describe possible ways of interference that may disturb the controlling system and how you have to approach shielding and screening issues to ensure the electromagnetic compatibility (EMC).
Page 31 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines In many cases, adherence to a set of very elementary rules is sufficient to The most ensure EMC. For this reason we wish to advise you to heed the following important rules for rules when you are installing your controllers.
Page 32 Manual VIPA System 200V Chapter 2 Assembly and installation guidelines The screening of cables reduces the influence of electrical, magnetic or Screening of electromagnetic fields; we talk of attenuation. cables The earthing rail that is connected conductively to the cabinet diverts interfering currents from screen conductors to ground.
Page 33 200V. A short introduction and presentation of the system is followed by the project design and configuration of the Profibus master and slave modules that are available from VIPA. The chapter concludes with a number of communication examples and the technical data.
Page 34 Manual VIPA System 200V Chapter 3 Profibus DP System overview Most System 200V Profibus modules from VIPA are available with RS485 System 200V as well as a FO connector. The following groups of Profibus modules are Profibus DP available at present: modules •...
Page 35 IM 253DP VIPA 253-1DP00 Profibus DP-V0 slave 3-34 IM 253DP VIPA 253-1DP01 Profibus DP-V0/V1 slave 3-55 IM 253DP VIPA 253-1DP31 Profibus DP-V0/V1 slave - ECO 3-55 Profibus- DP slaves with FO connector IM 253 DPO IM 253 DPO Adr. Adr.
Page 36 Manual VIPA System 200V Chapter 3 Profibus DP Profibus DP slave (combi modules) IM 253 DP DO 24xDC24V ADR. DC24V VIPA 253-2DP20 Order data Type Order number Description Page IM 253DP VIPA 253-2DP20 Profibus DP-V0 slave 3-37 DO 24xDC 24V...
Page 37 Manual VIPA System 200V Chapter 3 Profibus DP Basics Profibus is an international standard applicable to an open fieldbus for General building, manufacturing and process automation. Profibus defines the technical and functional characteristics of a serial fieldbus system that can be used to create a low (sensor-/actuator level) or medium (process level) performance network of programmable logic controllers.
Page 38 Slave devices A Profibus slave acquires data from peripheral equipment, sensors, actuators and transducers. The VIPA Profibus couplers (IM 253DP, IM 253DPO and the CPU 24xDP, CPU 21xDP) are modular slave devices that transfer data between the System 200V periphery and the high-level master.
Page 39 Where the data length exceeds a byte, for example in analog values, the data consistency must be extended. VIPA Profibus DP master guarantees (from Firmware version V3.00) that the consistency will cater for the required length.
Page 40 Manual VIPA System 200V Chapter 3 Profibus DP • Max. 125 DP slaves at one DP master - max. 32 slaves/segment Restrictions • Max. 16 DPO slaves at one DPO master at 1.5MBaud • You can only install or remove peripheral modules when you have turned the power off! •...
Page 41 Manual VIPA System 200V Chapter 3 Profibus DP A V-bus cycle (V-Bus = VIPA backplane bus) saves all the input data from V-bus cycle the modules in the PII and all the output data from the PIQ in the output modules.
Page 42 Manual VIPA System 200V Chapter 3 Profibus DP The key feature of version DP-V1 is the extended function for acyclic data Function communication. This forms the requirement for parameterization and Acyclic data calibration of the field devices over the bus during runtime and for the communication introduction of confirmed alarm messages.
Page 43 Manual VIPA System 200V Chapter 3 Profibus DP Additional available services are shown in following table. Services Acyclic data More detailed information to the services and the DP-V0/1 communication - principles is to find in the Profibus norm IEC 61158.
Page 44 Addressing be an unique number in the bus system between 1 and 126. The address of the VIPA Profibus coupler is set by the addressing switch located on the front of the module. You assign the address to the VIPA Profibus master during the configuration phase.
Page 45 Manual VIPA System 200V Chapter 3 Profibus DP IM 208DP - Master - Structure • Class 1 Profibus DP master Properties • 125 DP slaves (16 at DPO) connectable to one DP master • Inserts the data areas of the slaves located on the V-bus into the addressing area of the CPU •...
Page 46 LED is yellow. yellow Blinks at reading the parameters from MMC. Is on at wrong parameterization. The VIPA Profibus master is connected to your Profibus network via the RS485 interface 9pin socket. The following figure shows the assignment of the individual...
Page 47 The VIPA MMC (memory card) is employed as an external storage MMC as external medium. The MMC is available from VIPA with the order no.: VIPA 953- storage medium 0KX00. You can get a external MMC reading device from VIPA (Order no: VIPA 950-0AD00) for your PC.
Page 48 Manual VIPA System 200V Chapter 3 Profibus DP Power ON Operating modes The DP master is powered on. The master will change automatically to RUN mode when the operating mode lever is in position RUN and the parameters are valid.
Page 49 The according firmware version is to find on the label at the backside of the module. Having questions to the firmware update, please call the VIPA support (support@vipa.de). More detailed descriptions to the inclusion into your CPU are to find in the documentation of your CPU.
Page 50 • Project engineering in the hardware configurator from Siemens and export as wld-file to MMC. • Project engineering via WinNCS from VIPA res. ComProfibus from Siemens and export as 2bf-file to MMC. • Transfer Project only at IM 208DP with SIP-Tool and Green Cable...
Page 51 Manual VIPA System 200V Chapter 3 Profibus DP In the hardware configurator from Siemens you project your PLC system Project engi- together with the DP master. You transfer this "hardware configuration" via neering as HW MPI into the CPU. At Power ON, the configuration data is transferred to the configuration DP master if the operating mode lever is in position RN.
Page 52 PROFIBUS DP > Additional field devices > IO > VIPA_System_200V > VIPA_CPU21x. Assign the Profibus address 1 to this slave. Set the according CPU 21x from VIPA at slot 0 by choosing it in the hardware catalog at VIPA_CPU21x. Slot 0 is mandatory!
Page 53 For a serial point-to-point transfer from your PC, you may also use the Green Cable from VIPA. The Green Cable has the order no. VIPA 950-0KB00 and may only be deployed at compatible modules from VIPA. Please regard the instructions to the Green Cable further down!! At deployment of the Green Cable from VIPA, the MPI interface has to be configured (PC Adapter MPI, 38400Baud).
Page 54 Manual VIPA System 200V Chapter 3 Profibus DP to 2. To project additional DP masters, you export your project to a MMC by Export as dpm.wld creating a wld-file. The MMC is then plugged in the according DP master. to MMC By using the operating mode lever, you may transfer your project from the MMC into the Flash-ROM of the master.
Page 55 Manual VIPA System 200V Chapter 3 Profibus DP to 2. continued Transfer the wld-file to the MMC by means of a MMC reading Transfer data from device. MMC to internal Flash-ROM Plug-in the MMC memory module into your IM 208DP master Turn on the power supply for the System 200V.
Page 56 The SIP-Tool is a transfer tool. It is supplied together with Only at IM 208DP WinNCS from VIPA. It allows you to deploy the Green Cable from VIPA to Export as dpm.wld transfer your project as wld- res. 2bf-file into the master serial via the Transfer via Profibus interface.
Page 57 Manual VIPA System 200V Chapter 3 Profibus DP Approach Profibus DP master from Version 4.0 could only be projected by SIP tool from version 1.06 on! Disconnect the Profibus plug from the DP master. Connect the "Green Cable" to the serial interface of your PC and to the Profibus interface of the IM 208DP master.
Page 58 Manual VIPA System 200V Chapter 3 Profibus DP The Profibus master may be easily configured by means of the VIPA Configuration WinNCS configuration tool. You may export your project as 2bf-file on a with WinNCS MMC res. transfer it via SIP-Tool into the DP master (only at IM 208DP possible).
Page 59 Manual VIPA System 200V Chapter 3 Profibus DP IM 208DP - Master - Slave operating mode Starting with CPU firmware 3.72 there is the possibility to use the IM Overview 208DP as DP slave. The VIPA04D5.GSD is needed for connection to a DP master system.
Page 60 VIPA_System_200V > VIPA_CPU21x. • Assign the Profibus address 1 to this slave. • Set the according CPU 21x from VIPA at slot 0 by choosing it in the hardware catalog at VIPA_CPU21x. Slot 0 is mandatory! • For including the modules connected to the VIPA-Bus, you drag and drop the according System 200V modules from the hardware catalog at VIPA_CPU21x to the slot following the CPU.
Page 61 • Save your project and transfer it into the CPU of your master system. Note! If your DP master system is a System 200V module from VIPA, you may parameterize the directly plugged-in modules by including a "DP200V" slave system.
Page 62 Manual VIPA System 200V Chapter 3 Profibus DP Summary Hardware configuration System 200V (VIPA_21x.GSD required) (0)UR Operating mode CPU 315-2 DP DP master General > Properties Profibus address: 2...125 (which is still unused) General > Profibus Profibus address: 1 CPU 21x...
Page 63 Manual VIPA System 200V Chapter 3 Profibus DP IM 208DP - Master - Overall reset Starting with the firmware version V3.0.6 of the DP masters, you have the General possibility to request an overall reset at the DP master. An overall reset clears all data in the Flash-ROM.
Page 64 Overview used to update the firmware of CPU an DP master. The latest 2 firmware versions are to find in the service area at www.vipa.de and at the ftp server at ftp.vipa.de. For designation the master firmware has the following name convention: dpmxx.bin...
Page 65 • The update is successful finished when all CPU-LEDs are on. If they are blinking fast, an error occurred. • After Power OFF - ON the Master starts with new firmware. Note! Details to the firmwareupdate can be found at ftp.vipa.de at support. HB97E - IM - Rev. 06/29 3-33...
Page 66 Manual VIPA System 200V Chapter 3 Profibus DP IM 253-1DPx0 - DP-V0 slave - Structure • Profibus (DP-V0) Properties • Profibus DP slave for max. 32 peripheral modules (max. 16 analog modules) • Max. 152Byte input data and 152Byte output data •...
Page 67 Manual VIPA System 200V Chapter 3 Profibus DP Components The Profibus slave modules carry a number of LEDs that are available for LEDs diagnostic purposes on the bus and for displaying the local status. The following table explains the different colors of the diagnostic LEDs.
Page 68 Manual VIPA System 200V Chapter 3 Profibus DP These connectors are provided for the optical waveguide between your FO interface Profibus coupler and the Profibus. The diagram on the left shows the layout of the interface. Send Receive Send Receive...
Page 69 Manual VIPA System 200V Chapter 3 Profibus DP IM 253-2DP20 - DP-V0 slave with DO 24xDC 24V - Structure This module consists of a Profibus slave with an integrated 24port output General unit. The 24 output channels are controlled directly via the Profibus. The output channels are capable of a maximum load current of 1A each.
Page 70 Manual VIPA System 200V Chapter 3 Profibus DP The components of the Profibus section are identical with the components Components of the Profibus slave modules that were described above. The Profibus section carries a number of LEDs that can also be used for LEDs Profibus diagnostic purposes on the bus.
Page 71 Manual VIPA System 200V Chapter 3 Profibus DP A 9pin RS485 interface is used to connect your Profibus slave to your Profibus RS485 Profibus. interface The following diagram shows the pin assignment for this interface: Assignment shield n.c. RxD/TxD-P (Line B) n.c.
Page 72 System 200V Profibus slaves identical. the outputs To include the 24 outputs, you should additionally plan the module VIPA 253-2DP20 for the first slot. Seen from the hardware side, the module is directly beside the slave. 3-40 HB97E - IM - Rev. 06/29...
Page 73 Manual VIPA System 200V Chapter 3 Profibus DP IM 253-2DP50 - DP-V0 slave (redundant) - Structure In principal, the IM 253DPR consists of 2 Profibus DP slave connections. Redundant system The two Profibus slaves are controlling the operating modes of each other.
Page 74 Manual VIPA System 200V Chapter 3 Profibus DP LED Status DP2 IM 253 DPR Front view RS485 interface DP2 253-2DP50 Address selector LED Status DP1 RS485 interface DP1 Connector for DC 24V power supply VIPA 253-2DP50 Components The redundant slave includes one LED row for every slave unit that are...
Page 75 Manual VIPA System 200V Chapter 3 Profibus DP Via two 9pin RS485 sockets you include the 2 channels into Profibus. Die RS485 interface The following diagram shows the pin assignment for this interface: Assignment shield n.c. RxD/TxD-P (Line B) n.c.
Page 76 Manual VIPA System 200V Chapter 3 Profibus DP IM 253-xDPx0 - DP-V0 slave - Block diagram The following block diagram shows the hardware construction of the bus couplers in principal and the internal communication: galvanic isolation (by means of opto couplers and...
Page 77 Each Profibus module is delivered with a floppy disk by VIPA. The floppy GSD file disc contains all GSD- and type files of the Profibus modules from VIPA as Cx000023_Vxxx.ZIP file. The assignment of the GSD-file to your slave is shown in the "Readme.txt"...
Page 78 Manual VIPA System 200V Chapter 3 Profibus DP After Power ON, the DP slave executes a self test. It controls its internal Start-up behavior functions and the communication via the backplane bus. After the error free IM 253DP slave start-up, the bus coupler switches into the state "ready". In this state, the DP slave gets its parameters from the DP master and, at valid parameters, switches into the state "DataExchange"...
Page 79 The following parameters are available: Parameters Slot number For reasons of compatibility to VIPA slaves with revision level 4 or lower, you may here select the start number of the slot numeration. With DP slaves rev. level 5 and higher, this parameter is ignored.
Page 80 The most recent 100 diagnostic messages along with a time stamp are stored in RAM res. saved to the Flash of every VIPA Profibus slave. These can be analyzed by means of software. Please call the VIPA hotline for this purpose.
Page 81 Manual VIPA System 200V Chapter 3 Profibus DP The length of the diagnostic messages that are generated by the Profibus Structure of the slave is 23Byte. This is also referred to as the device related diagnostic DP-V0 diagnostic data. data via Profibus...
Page 82 Manual VIPA System 200V Chapter 3 Profibus DP This byte is only prepended to the device related diagnostic data when this Header for is being transferred via Profibus. device related diagnostic Byte Bit 7 ... Bit 0 Bit 0 ... Bit 5: Length device related diagnostic data incl. Byte 6 Bit 6 ...
Page 83 Manual VIPA System 200V Chapter 3 Profibus DP The following section contains all the messages that the diagnostic data Overview of can consist of. The structure of Byte 2 ... Byte 23 depends on the message diagnostic (Byte 0). When the diagnostic data is transferred to the master via messages Profibus, Byte 7 of the master corresponds to Byte 0 of the slave.
Page 84 Manual VIPA System 200V Chapter 3 Profibus DP Length: 6 DP configurations error - entry Depending on the mode and when the length of the configuration message matches the length of the default configuration the different entries in the configuration message are compared to the default configuration.
Page 85 Manual VIPA System 200V Chapter 3 Profibus DP Length: 2 V-bus delayed acknowledgment Reading or writing from/to digital modules failed Byte Bit 7 ... Bit 0 2Bh: V-bus delayed acknowledgment Length: 16 System 200V diagnostic alarm Byte Bit 7 ... Bit 0 32h: System 200V diagnostic alarm Module no.
Page 86 Bit 7 = reserved X+6 Red_State of second slave X+7 00h: reserved, permanent 00h As from GSD version 1.30 from VIPA, the virtual module "State byte Include the IM253-2DP50" is available in the hardware catalog. When using this redundancy state module during the project engineering.
Page 87 Manual VIPA System 200V Chapter 3 Profibus DP IM 253-xDPx1 - DP-V1 slave - Structure • Profibus (DP-V0, DP-V1) Properties 253-1DP01 • Profibus DP slave for max. 32 peripheral modules (max. 16 analog 253-1DP11 modules) • Max. 244Byte input data and 244Byte output data •...
Page 88 Manual VIPA System 200V Chapter 3 Profibus DP IM 253 DPO Front view LED status indicators Adr. 253-1DP11 Address selector (Coding switch) FO interface Connector for DC 24V power supply DC24V VIPA 253-1DP11 IM 253DP Front view LED status indicators...
Page 89 Manual VIPA System 200V Chapter 3 Profibus DP Components The Profibus slave modules carry a number of LEDs that are available for LEDs diagnostic purposes on the bus and for displaying the local status. The following table explains the different colors of the diagnostic LEDs.
Page 90 Manual VIPA System 200V Chapter 3 Profibus DP These connectors are provided for the optical waveguide between your FO interface Profibus coupler and the Profibus. The diagram on the left shows the layout of the interface. Send Receive Send Receive...
Page 91 Manual VIPA System 200V Chapter 3 Profibus DP IM 253-xDPx1 - DP-V1 slave - Block diagram The following block diagram shows the hardware construction of the bus couplers in principal and the internal communication: galvanic isolation (by means of opto couplers and...
Page 92 DP-V1. The project engineering of the IM 253 DP slave at the DP master from Deployment at a VIPA is to be find in the description to the DP master in this chapter. IM 208DP master from VIPA 3-60 HB97E - IM - Rev.
Page 93 Manual VIPA System 200V Chapter 3 Profibus DP After Power ON, the DP slave executes a self test. It controls its internal Start-up behavior functions and the communication via the backplane bus. After the error free IM 253DP slave start-up, the bus coupler switches into the state "ready". In this state, the DP slave gets its parameters from the DP master and, at valid parameters, switches into the state "DataExchange"...
Page 94 Manual VIPA System 200V Chapter 3 Profibus DP IM 253-xDPx1 - DP-V1 slave - Parameters At deployment of DP slaves presented in this manual there are parameters Outline for configuration that are individually used for every slave. At usage of the corresponding GSD for DP-V0 operation you have the...
Page 95 Manual VIPA System 200V Chapter 3 Profibus DP At usage of a GSD for DP-V1 operation you have the following parameter DP-V1 data: UserPrmData Byte Bit 7 ... Bit 0 Default Bit 2 ... 0: 0 (fix) Bit 3: 0 = WD-Timebase 10ms...
Page 96 Manual VIPA System 200V Chapter 3 Profibus DP When addressing data, Profibus assumes that the physical structure of the Addressing with slaves is modular or it can be structured internally in logical functional units, Slot and Index so-called modules. This model is also used in the basic DP functions for...
Page 97 Manual VIPA System 200V Chapter 3 Profibus DP Per default, one class-1 master and one class-2 master connection with Data transmission 244Byte data (4Byte DP-V1 header plus 240Byte user data) are supported. The class-1 master connection is established together with the cyclic connection and is activated via the parameterization.
Page 98 Manual VIPA System 200V Chapter 3 Profibus DP Module Via the index A3h, the module configuration of the modules at the configuration backplane bus can be monitored. Module type Identification No. of Digital No. of Digital (hex) Input-Byte Input-Byte DI 8...
Page 99 Additionally in the DP-V1 slave from VIPA the last 100 alarm messages are stored in a RAM res. in the flash with a time stamp and may be evaluated with a software.
Page 100 Manual VIPA System 200V Chapter 3 Profibus DP The diagnostic messages that are created by the Profibus slave have, Structure of the depending on the parameterization, a length of 58Byte. DP-V1 diagnostic As soon as the Profibus slave sends a diagnostic to the master, the max.
Page 101 Manual VIPA System 200V Chapter 3 Profibus DP Via the Enhanced diagnostic, which can be activated by parameterization, Enhanced you gain information at which slot number (module) an error has occurred. diagnostic More detailed information about the error is available via the Module state and the channel specific diagnostic.
Page 102 Manual VIPA System 200V Chapter 3 Profibus DP Via the Module state, which can be activated by parameterization, you Module state gain information about the error that occurred at a module. Note! Note that the length of the Module state of the IM 253-1DP31 - ECO is limited to 6.
Page 103 Manual VIPA System 200V Chapter 3 Profibus DP With the channel specific diagnostic you gain detailed information about Channel specific the channel error within a module. For the usage of the channel specific Diagnostic diagnostic you have to release the diagnostic alarm for every module via the parameterization.
Page 104 Manual VIPA System 200V Chapter 3 Profibus DP The interrupts section of the slave diagnostic provides information on the Interrupts type of interrupt and the cause that triggered the input. The interrupt section has a maximum of 20bytes. A maximum of one interrupt can be used per slave diagnostic.
Page 105 Manual VIPA System 200V Chapter 3 Profibus DP Alarm status at diagnostic alarm Bytes x+4 to x+7 (corresponds CPU diagnostic record set 0) Byte Bit 7 ... Bit 0 Bit 0: Module malfunction, i.e. a problem has been detected Bit 1: Internal error in the module...
Page 106 Manual VIPA System 200V Chapter 3 Profibus DP … Continue Alarm status at diagnostic alarm Bytes x+8 to x+19 (corresponds CPU diagnostic record set 1) Byte Bit 7 ... Bit 0 70h: Module with digital inputs 71h: Module with analog inputs...
Page 107 Manual VIPA System 200V Chapter 3 Profibus DP IM 253-xDPx1 - DP-V1 slave - Firmware update The firmware update for the DP-V1 slave VIPA 253-1DP01 is at this time Übersicht only available with Siemens CPUs. For this your firmware is online...
Page 108 Preset Explanation Identification data 0: IM_INDEX: 65000 MANUFACTURER_ID read (2Byte) 22B hex Name of the manufacturer (555 dez) (555 dez = VIPA GmbH) ORDER_ID read (20Byte) depends on the Order number of the module module VIPA 253-1DP01/31 SERIAL_NUMBER read (16Byte)
Page 109 Manual VIPA System 200V Chapter 3 Profibus DP ... continue SOFTWARE_REVISION read (4Byte) Firmware version Firmware version of the module. Vxyz An increase of the firmware version also increases the hardware revision REVISION_COUNTER read (2Byte) 0000 hex reserved PROFILE_ID read (2Byte)
Page 110 Manual VIPA System 200V Chapter 3 Profibus DP Installation guidelines • The VIPA Profibus DP network must have a linear structure. Profibus in general • Profibus DP consists of minimum one segment with at least one master and one slave.
Page 111 Manual VIPA System 200V Chapter 3 Profibus DP • Any FO master may only be installed on an electrical system by means Combined system of an Optical Link Plug, i.e. slaves must not be located between a master and the OLP.
Page 112 In systems with more than two stations all partners are wired in parallel. connector For that purpose, the bus cable must be feed-through uninterrupted. Via the order number VIPA 972-0DP10 you may order the bus connector "EasyConn". This is a bus connector with switchable terminating resistor and integrated bus diagnostic.
Page 113 • may be installed in explosive environments • low weight and higher flexibility • corrosion resistant • safety from eavesdropping attempts VIPA recommends to use FO connector and cable supplied by Hewlett FO cable Packard (HP): FO connector HP order no.: FO cable HFBR-RUS500, HFBR-RUD500, HFBR-EUS500, HFBR-EUD500 HP order no.: FO connector...
Page 114 Manual VIPA System 200V Chapter 3 Profibus DP The VIPA fiber optic Profibus coupler employs dual core plastic fiber optic Fiber optic cabling cable as the communication medium. Please keep the following points in under Profibus mind when you connect your Profibus FO coupler: predecessor and successor must always be connected by means of a dual core FO cable.
Page 115 Manual VIPA System 200V Chapter 3 Profibus DP FO connector without crimp-type assembly HP order no.: HFBR-4531 Advantages: no special tool required. Connection for predecessor This shell of this type of plug is provided with an integrated strain relief. reception...
Page 116 Manual VIPA System 200V Chapter 3 Profibus DP Example for a Profibus network The CPU should have a short cycle time to ensure that the data from slave One CPU and no. 5 (on the right) is always up to date. This type of structure is only...
Page 117 Manual VIPA System 200V Chapter 3 Profibus DP Multiple master connections on a single bus in conjunction with a number Multi master of slaves: system IM 208 IM 208 IM 253 IM 253 Input/output periphery Input/output periphery IM 253 IM 253...
Page 118 Manual VIPA System 200V Chapter 3 Profibus DP Optical Profibus IM 208 1,2, IM 253 Input/output periphery IM 253 Input/output periphery IM 253 Input/output periphery IM 253 Input/output periphery Links to other masters via optical Expansion options - slaves optical...
Page 119 Manual VIPA System 200V Chapter 3 Profibus DP In a combined fiber optical Profibus system only one converter (OLP) may Combination of be installed between any two masters! optical and electrical Profibus IM 208 IM 253 Input/output periphery Bus connector RS 485...
Page 120 A number of different transfer methods are employed due to the fact that a Transferring your number of different hardware versions of the VIPA Profibus master project modules are existing. These transfer methods are described in the master configuration guide for the respective hardware version.
Page 121 Manual VIPA System 200V Chapter 3 Profibus DP Using the diagnostic LEDs The following example shows the reaction of the LEDs for different types of network interruption. Master Interruption at position A The Profibus has been interrupted. Interruption at position B Communication via the backplane bus has been interrupted.
Page 122 Manual VIPA System 200V Chapter 3 Profibus DP Sample projects for Profibus communication Example 1 The following example describes a communication between a master and a Problem slave system. The master system consists of a CPU 21x (here CPU 214-1BA02) and a DP master IM 208DP.
Page 123 Manual VIPA System 200V Chapter 3 Profibus DP To be compatible with the Siemens SIMATIC Manager, you have to Engineering execute the following steps for the System 200V: IM 208DP • Start the Hardware configurator from Siemens • Install the GSD-file vipa_21x.gsd •...
Page 124 • Connect your PU res. PC with your CPU via MPI. If your PU doesn't support MPI, you may use the VIPA "Green Cable" to establish a point-to-point connection. The "Green Cable" has the order number VIPA 950-0KB00 and may only be used with VIPA CPUs of the Systems 100V, 200V, 300V and 500V.
Page 125 Manual VIPA System 200V Chapter 3 Profibus DP Example 2 This example shows a communication between a CPU 21x (here CPU 214- Problem 1BA02) with IM 208 DP master and a CPU 21xDP (here CPU 214-2BP02). Via this system, counter values should be exchanged via Profibus and monitored at the output module of the respective partner.
Page 126 Manual VIPA System 200V Chapter 3 Profibus DP  To be compatible with the STEP 7 projecting tool from Siemens, you have Engineering to execute the following steps for CPU 214 and DP master: CPU 214 of the DP master •...
Page 127 Manual VIPA System 200V Chapter 3 Profibus DP User application in The user application in the CPU 21x has 2 tasks to execute, shared the CPU 214 between two OBs: • Test the communication via control byte. Load the input byte from Profibus and monitor the value at the output module.
Page 128 Manual VIPA System 200V Chapter 3 Profibus DP To be compatible with the Siemens SIMATIC Manager, you have to Engineering execute the following steps for the CPU 214DP: CPU 214DP • Start the Hardware configurator from Siemens • Install the GSD-file vipa_21x.gsd •...
Page 129 Manual VIPA System 200V Chapter 3 Profibus DP User application Like shown above, the user application has 2 tasks, shared between two in the CPU 214DP OBs: • Load the input byte from the Profibus slave and monitor the value at the output module.
Page 130 Manual VIPA System 200V Chapter 3 Profibus DP Technical data Profibus DP master IM 208DP Electrical data VIPA 208-1DP01 Power supply via backplane bus Current consumption max. 450mA ≥ AC 500V Isolation Status indicators via LEDs on the front Connections/interfaces...
Page 131 Manual VIPA System 200V Chapter 3 Profibus DP IM 208DPO Electrical data VIPA 208-1DP11 Power supply via backplane bus Current consumption max. 450mA ≥ AC 500V Isolation Status indicator via LEDs on the front Connections/interfaces 2pin socket for fiber optic cable...
Page 132 Manual VIPA System 200V Chapter 3 Profibus DP Profibus DP slave IM 253DP Electrical data VIPA 253-1DP00 VIPA 253-1DP01 VIPA 253-1DP31 - (DP-V0) (DP-V0/V1) ECO (DP-V0/V1) Power supply DC 24V (20.4 ... 28.8V) ext. power supply at front Current consumption max.
Page 133 Manual VIPA System 200V Chapter 3 Profibus DP IM 253DPO Electrical data VIPA 253-1DP10 VIPA 253-1DP11 (DP-V0) (DP-V0/V1) Power supply DC 24V (20.4 ... 28.8V), ext. power supply at front Current consumption 1A max. Output current backplane bus max. 3.5A ≥...
Page 134 Manual VIPA System 200V Chapter 3 Profibus DP Profibus DP slave (redundant) IM 253DPR (DP-V0) Electrical data VIPA 253-2DP50 Power supply DC 24V (20.4 ... 28.8V), ext. power supply at front Current consumption max. 1A Output current backplane bus max. 3.5A ≥...
Page 135 Manual VIPA System 200V Chapter 3 Profibus DP Profibus DP slave (combination module) IM 253DP DO 24xDC 24V DP-V0 Electrical data VIPA 253-2DP20 Power supply DC 24V (20.4 ... 28.8V), ext. power supply at front Current consumption max. 5A Output current backplane bus max.
Page 136 Manual VIPA System 200V Chapter 3 Profibus DP 3-104 HB97E - IM - Rev. 06/29...
Page 137 Manual VIPA System 200V Chapter 4 Interbus Chapter 4 Interbus This chapter contains all the information that you require to connect your Overview System 200V periphery to Interbus. A description of the Interbus basics is followed by details of the Interbus coupler, its installation and commissioning.
Page 138 Manual VIPA System 200V Chapter 4 Interbus System overview You can use the VIPA Interbus slave to connect up to 16 input and 16 output modules of the System 200V to your Interbus. At present one Interbus slave module is available from VIPA.
Page 139 Manual VIPA System 200V Chapter 4 Interbus Basics Interbus is a pure master/slave system that has very few protocol General overheads. For this reason it is well suited for applications on the sensor/actuator level. Interbus was developed by PHOENIX CONTACT, Digital Equipment and the Technical University of Lemgo during the 80s.
Page 140 Manual VIPA System 200V Chapter 4 Interbus The hardware overhead for Interbus devices increases in proportion with Restrictions on the width of the data. It is for this reason that the maximum data width was the data capacity limited to 20Byte input data and 20Byte output data.
Page 141 Manual VIPA System 200V Chapter 4 Interbus Interbus is based upon a ring structure that operates as a cyclic shift Process data register. Every Interbus module inserts a shift register into the ring. The transfer number of I/O points supported by the module determines the length of this shift register.
Page 142 Manual VIPA System 200V Chapter 4 Interbus Process data words also contain control and inspection information. This Transfer of control information is only transferred once at the beginning or at the end of the and inspection information peripheral data of any data cycle. This is why this system is also referred to as a cumulative frame procedure.
Page 143 Manual VIPA System 200V Chapter 4 Interbus IM 253IBS - Interbus coupler - Structure IM 253 IBS Structure LED status indicators Power supply connector for the external 24V supply Interbus plug inbound interface Interbus socket outbound interface DC 24V VIPA 253-1IB00...
Page 144 Manual VIPA System 200V Chapter 4 Interbus The interfaces for the inbound and the outbound bus lines are located on Jacks and plugs the front of the module. These consist of 9pin D-type connectors. The following diagram shows the pin assignment for this interface:...
Page 145 Manual VIPA System 200V Chapter 4 Interbus The following block diagram shows the hardware structure of the bus Block diagram coupler: galvanic isolation (by means of optocouplers and DC/DC converters) RS422 RS422 Inbound Outbound Interbus line Interbus line Diagnostic LEDs...
Page 146 Manual VIPA System 200V Chapter 4 Interbus Connection to Interbus Interbus wiring requirements Interbus coupler n: Interbus coupler n+1: Outbound interface Inbound interface shield shield RBST Due to the fact that Interbus remote bus segments can be distributed over Isolation large areas, it is necessary that individual segments are isolated galvani- cally to prevent problems that could be caused by potential differences.
Page 147 Manual VIPA System 200V Chapter 4 Interbus Deployment with Interbus The bus coupler determines the configuration of the installed modules after Process image power on and enters the respective data into the internal process image. This process image is sent to the master. From the process images the master generates a process data list for all couplers connected to the bus.
Page 148 Manual VIPA System 200V Chapter 4 Interbus Combination of digital / analog periphery Master: process data allocation inputs: input byte 0 AI 4 (8 bytes) input byte 7 input byte 8 input byte 9 SSI input (4 bytes) input byte 10...
Page 149 Manual VIPA System 200V Chapter 4 Interbus During the ID cycle that is executed when the Interbus system is being ID code and initialized the different modules connected to the bus identify themselves ID length with their individual functionality and the word length. When the Interbus...
Page 150 Manual VIPA System 200V Chapter 4 Interbus Consistent data is the term used for data that belongs together by virtue of Data consistency its contents. This is the high and the low byte of an analog value (word consistency) as well as the control and status byte along with the respective parameter word for access to the registers.
Page 151 Manual VIPA System 200V Chapter 4 Interbus Commissioning • Assemble your Interbus coupler using the required modules. Assembly and integration with • Configure the Interbus coupler by means of the configuration tool that Interbus was supplied with the master. • Connect the Interbus cable to the coupler and turn the power on.
Page 152 Manual VIPA System 200V Chapter 4 Interbus The following example shows the reaction of the LEDs to different types of Diagnostic LEDs network interruption. in an example Interruption at position A The bus was interrupted between the master and slave1.
Page 153 Manual VIPA System 200V Chapter 4 Interbus As mentioned before, Interbus generates a data area containing both input Configuration of and output bytes. The assignment of the modules connected to the bus the master coupler and the bits and bytes of the process image is provided by the bus coupler.
Page 154 Manual VIPA System 200V Chapter 4 Interbus Technical data Interbus coupler IM 253IBS Electrical data VIPA 253-1IB00 Power supply DC 24V (20.4 ... 28.8) via front from ext. power supply Current consumption max. 300mA Output current backplane bus max. 3.5A Isolation ≥...
Page 155 Manual VIPA System 200V Chapter 5 CANopen Chapter 5 CANopen This chapter contains the description of the VIPA CANopen master/slave. Overview The introduction to the system is followed by the description of the modules. Another section of this chapter concerns the project engineering for "experts"...
Page 156 Order data Type Order number Description Page IM 208CAN VIPA 208-1CA00 CAN-Bus CANopen master 1MBaud, up to 125 slaves Currently the following CANopen bus couplers are available from VIPA: CANopen slave IM 253CAN IM 253CAN IM 253CAN ADR. ADR. VIPA 253-1CA01...
Page 157 Chapter 5 CANopen CANopen slave (Combi modules) IM 253 CAN DO 24xDC24V ADR. VIPA 253-2CA20 Order data Type Order number Description Page IM 253CAN VIPA 253-1CA20 CAN-Bus CANopen slave with 5-43 DO 24xDC 24V HB97E - IM - Rev. 06/29...
Page 158 Manual VIPA System 200V Chapter 5 CANopen Basics CANopen (Control Area Network) is an international standard for open General fieldbus systems intended for building, manufacturing and process automation applications that was originally designed for automotive applications. Due to its extensive error detection facilities, the CAN-Bus system is regarded as the most secure bus system.
Page 159 Ω terminated by a 120 terminating resistor. Your VIPA CAN-Bus coupler contains a 9pin socket. You must use this socket to connect the CAN-Bus coupler as a slave directly to your CAN- Bus network. All devices on the network use the same baudrate.
Page 160 Chapter 5 CANopen IM 208CAN - CANopen master - Structure • 125 CAN slaves can be connected to one CANopen master Properties • Project engineering under WinCoCT from VIPA • Diagnosis ability • 40 Transmit PDOs • 40 Receive PDOs •...
Page 161 CPU. If the CAN master is not supplied with parameters by the CPU his LEDs get off after 5s. CAN-interface The VIPA CAN-Bus master is connected to the CAN-Bus system by means of a 9pin plug. The following diagram shows the pin assignment for the interface.:...
Page 162 Note! Starting with the firmware version 3.5.0, please use the hardware catalog CPU 6ES7-315-2AF03 V1.2 from Siemens for the project engineering of the VIPA standard CPUs of the Systems 100V, 200V, 300V and 500V! HB97E - IM - Rev. 06/29...
Page 163 To be able to directly address the modules, you have to include them in the hardware configurator from Siemens in form of a virtual Profibus system. By including the GSD- file from VIPA, you are able to access the complete function range of the modules. The concrete project engineering happens in the CANopen configuration tool WinCoCT.
Page 164 Chapter 5 CANopen WinCoCT (Windows CANopen Configuration Tool) is a configuration tool WinCoCT developed from VIPA to allow the comfortable project engineering of CANopen networks. WinCoCT monitors the CANopen network topology in a graphical user interface. Here you may place, parameterize and group field devices and controls and engineer connections.
Page 165 More detailed information is to find in the WinCoCT manual. WinCoCT allows you to preset VIPA specific parameters for the CAN Parameter master by doing a right click onto the master and call the following dialog...
Page 166 Manual VIPA System 200V Chapter 5 CANopen Behavior at Slave Here you set the reaction for the slave input data in case of a slave failure. breakdown Switch substitute value 0: The data is set to 0. Keep the last value: The recent date remain unchanged.
Page 167 For the project engineering of a CANopen system, the most recent EDS- file has to be transferred into the EDS-directory of WinCoCT. For the deployment of the System 200V modules, you have to include the System 200V modules with the GSD-file VIPA_21x.gsd from VIPA into the hardware catalog. CAN master project •...
Page 168 Manual VIPA System 200V Chapter 5 CANopen • Right click onto the master and open the VIPA specific dialog "Set PLC Parameters". Here you may adjust the diagnosis behavior and the address ranges that the master occupies in the CPU.
Page 169 Overview used to update the firmware of CPU an CAN master. The latest 2 firmware versions are to find in the service area at www.vipa.de and at the ftp server under ftp.vipa.de. For more details see manual HB97-CPU. For designation the master firmware has the following name convention: canxx.bin...
Page 170 Manual VIPA System 200V Chapter 5 CANopen IM 208CAN - CANopen master - Mode STOP → → → → RUN (automatically) Power On After POWER ON and at valid project data in the CPU, the master switches automatically into RUN. The master has no operating mode lever.
Page 171 Manual VIPA System 200V Chapter 5 CANopen IM 208CAN - CANopen master - Process image The process image is build of the following parts: • Process image for input data (PI) for RPDOs • Process image for output data (PO) for TPDOs Every part consists of 64Byte "Digital-Data"- and 320Byte "Network...
Page 172 Manual VIPA System 200V Chapter 5 CANopen For the digital output data, the assignment is similar. Output-data For output data, the following objects are available: • 8 Bit digital output (Object 0x6200) • 16 Bit digital output (Object 0x6300) • 32 Bit digital output (Object 0x6320) •...
Page 173 CANopen devices exchange data in the form of objects. The CANopen communication profile defines two different object types as well as a number of special objects. The VIPA CAN master supports the following objects: • 40 Transmit PDOs (PDO Linking, PDO Mapping) • 40 Receive PDOs (PDO Linking, PDO Mapping) •...
Page 174 CAN telegram and is identified and prioritized via its specific CAN identifier. For the exchange of process data, the VIPA CAN-Master supports 80 PDOs. Every PDO consists of a maximum of 8 data bytes. The transfer of PDOs is not verified by means of acknowledgments since the CAN protocol guarantees the transfer.
Page 175 DATABUFFER IN_OUT REQUEST Control parameter: 1: Start the order SLOT_MASTER 0: VIPA 21x-2CM01 1...32: VIPA 208-1CA00, depending on plug-in location no. NODELD Address of the CANopen node (1...127) TRANSFER TYPE 40h, 60h: Read SDO 61h: Write SDO (undefined length) 23h: Write SDO (1 DWORD)
Page 176 Manual VIPA System 200V Chapter 5 CANopen CANOPENERROR If no error occurs CANOPENERROR returns value 0. In case of error the CANOPENERROR contains one of the following error messages which are generated in the CAN master: Code Description 0x05030000 Toggle bit not alternated...
Page 177 Manual VIPA System 200V Chapter 5 CANopen RETVAL When the function has been executed successfully, the return value contains the valid length of the respond data: 1: BYTE, 2: WORD, 4: DWORD. If an error occurs during function processing, the return value contains an error code.
Page 178 PDOs Here you find the manufacturer specific entries. The CAN master from Manufacturer specific profile area VIPA has no manufacturer specific entries. (0x2000 – 0x5FFF) This area contains the objects for the device profile acc. DS-401. Standardized device profile area (0x6000 –...
Page 179 Manual VIPA System 200V Chapter 5 CANopen Index Content of Object Object directory 1000h Device type overview 1001h Error register 1005h COB-ID SYNC 1006h Communication Cycle Period 1007h Synchronous Window Length 1008h Manufacturer Hardware Version 1009h Hardware Version 100Ah Software Version...
Page 180 Manual VIPA System 200V Chapter 5 CANopen Device Type Index Sub- Name Type Attr. Map. Default value Meaning index 0x1000 0 Device Unsigned32 0x00050191 Statement of device type Type The 32Bit value is divided into two 16Bit fields: Additional information Device...
Page 181 0x1008 0 Manufacturer Visible string ro Device name of the bus device name coupler VIPA Master / Slave 208-1CA00 Since the returned value is longer than 4Byte, the segmented SDO protocol is used for transmission. Hardware version Index Sub- Name Type Attr.
Page 182 Manual VIPA System 200V Chapter 5 CANopen Software version Index Sub- Name Type Attr. Map. Default value Meaning index 0x100A 0 Manufacturer Visible string ro 1.xx Software version number Software CANopen software version Since the returned value is longer than 4Byte, the segmented SDO protocol is used for transmission.
Page 183 Manual VIPA System 200V Chapter 5 CANopen Producer Heartbeat Time Index Sub- Name Type Attr. Map. Default value Meaning index 0x1017 0 Producer Unsigned16 0x0000 Defines the cycle time of heartbeat heartbeat in ms time Identity Object Index Sub- Name Type Attr.
Page 184 Manual VIPA System 200V Chapter 5 CANopen Mapping RxPDO Index Sub- Name Type Attr. Map. Default value Meaning index 0x1600 Number of Unsigned8 0x01 Mapping parameter of the Elements first receive PDO; subindex 0: number of mapped 0x1627 objects 1st mapped...
Page 185 Manual VIPA System 200V Chapter 5 CANopen Mapping TxPDO1 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1A00 Number of Unsigned8 depending on Mapping parameter of the Elements first transmit PDO; components subindex 0: number of 0x1A27 fitted...
Page 186 Manual VIPA System 200V Chapter 5 CANopen NMT Start-up Index Sub- Name Type Attr. Map. Default value Meaning index 0x1F80 0x00 NMTStartup Unsigned32 0x00000000 Define the device as NMT master. Meaning Bit 0 0 : Device is NOT the NMT Master. All other bits have to be ignored.
Page 187 Manual VIPA System 200V Chapter 5 CANopen Request NMT Index Sub- Name Type Attr. Map. Default value Meaning Index 0x1F82 0x00 RequestNMT Unsigned32 0x00000000 If a totally automatic start of the stack is not wanted, the functionalities: • Status change •...
Page 188 Manual VIPA System 200V Chapter 5 CANopen 8bit Digital inputs Index Sub- Name Type Attr. Map. Default value Meaning index 0x6000 0x00 8bit digital Unsigned8 0x01 Number of available digital input block 8bit input blocks 0x01 1st input Unsigned8 1st digital input block...
Page 189 Manual VIPA System 200V Chapter 5 CANopen 8bit Digital outputs Index Sub- Name Type Attr. Map. Default value Meaning index 0x6200 0x00 8bit digital Unsigned8 0x01 Number of available digital output block 8bit output blocks 0x01 1st output Unsigned8 1st digital output block...
Page 190 Manual VIPA System 200V Chapter 5 CANopen 8bit Network input variables Index Sub- Name Type Attr. Map. Default value Meaning index 0xA040 0x00 8bit digital Unsigned8 0x01 Number of available digital input block 8bit input blocks 0x01 1st input Unsigned8...
Page 191 Manual VIPA System 200V Chapter 5 CANopen 8bit Network output variables Index Sub- Name Type Attr. Map. Default value Meaning index 0xA400 0x00 8bit digital Unsigned8 0x01 Number of available digital output block 8bit output blocks 0x01 1st output Unsigned8...
Page 192 Manual VIPA System 200V Chapter 5 CANopen IM 253CAN - CANopen slave - Structure • 10 Rx and 10 Tx PDOs Properties • 2 SDOs • Support of all baudrates • PDO linking • PDO mapping The IM 253-1CA30 - ECO is functionally identical to the IM 253-1CA01 and...
Page 193 Manual VIPA System 200V Chapter 5 CANopen Components The module is equipped with four LEDs for diagnostic purposes. The LEDs following table shows how the diagnostic LEDs are used along with the respective colors. Name Color Description yellow Indicates that the supply voltage is available.
Page 194 Manual VIPA System 200V Chapter 5 CANopen The VIPA CAN-Bus coupler is connected to the CAN-Bus system by 9pin D-type socket means of a 9pin socket. The following diagram shows the pin assignment for the interface. Assignment n.c. CAN low CAN ground n.c.
Page 195 Manual VIPA System 200V Chapter 5 CANopen The address selector is used to specify the module-ID as well as the CAN Address selector baudrate. Each module ID must be unique on the bus. for Baudrate and For details please refer to "IM 253CAN - CANopen slave - Baudrate and module-ID module-"...
Page 196 Manual VIPA System 200V Chapter 5 CANopen The following block diagram shows the hardware structure of the bus Block diagram coupler and the internal communication: galvanic isolation (by means of optocouplers and DC/DC converter) CAN Transceiver CANopen-Bus Data Exchange CAN-Bus...
Page 197 Manual VIPA System 200V Chapter 5 CANopen IM 253CAN, DO 24xDC 24V - Structure • CANopen slave with 24 digital outputs on-board Properties • Project engineering via standard tools (e.g. SyCon from Hilscher) • 1 Rx PDO • 2 SDOs •...
Page 198 Manual VIPA System 200V Chapter 5 CANopen Various combinations of the LEDs indicate the different operating states: Status indicator as a combination of LEDs PW on Error during RAM or EEPROM initialization ER on RD on BA on PW on...
Page 199 Manual VIPA System 200V Chapter 5 CANopen The VIPA CAN-Bus coupler is connected to the CAN-Bus system by 9pin D-type socket means of a 9pin socket. The following diagram shows the pin assignment for the interface. Assignment n.c. CAN low CAN ground n.c.
Page 200 Manual VIPA System 200V Chapter 5 CANopen The address selector is used to specify the module-ID as well as the CAN Address selector baudrate. for baudrate and For details please refer to the section under the heading "Adjusting module-ID baudrate and module-ID" in this chapter.
Page 201 Manual VIPA System 200V Chapter 5 CANopen IM 253CAN - CANopen slave - Fast introduction This section is for experienced CANopen user that are already common Outline with CAN. It will be shortly outlined, which messages are necessary for the deployment of the System 200V under CAN in the start configuration.
Page 202 Manual VIPA System 200V Chapter 5 CANopen The CAN messages with digital input data are represented as follows: Digital in-/outputs Identifier 0x180+Node address + up to 8Byte user data Identifier 11Bit DI 0 8Bit DI 1 8Bit DI 2 8Bit...
Page 203 To send internal device failures to other participants at the CAN-Bus with a Emergency Object high priority, the VIPA CAN-Bus coupler supports the Emergency Object. To activate the emergency telegram, you need the COB-Identifier that is fixed after boot-up in the object directory of the variable 0x1014in hexadecimal view: 0x80 + Module-ID.
Page 204 Manual VIPA System 200V Chapter 5 CANopen ... continue Emergency object Error Meaning Info 0 Info 1 Info 2 Info 3 Info4 Code 0x1000 PDO Control 0xFF 0x10 LowByte HighByte Number Timer Value Timer Value 0x5000 Module 0x6300 SDO PDO-Mapping...
Page 205 Manual VIPA System 200V Chapter 5 CANopen IM 253CAN - CANopen slave - Baudrate and module-ID You have the option to specify the baudrate and the module-ID by setting Outline the address selector to 00 within a period of 10s after you have turned the power on.
Page 206 • 1 emergency object • 1 network management object NMT • Node Guarding • Heartbeat The VIPA CAN-Bus coupler IM 253 CAN with DO 24xDC 24V supports the following objects: • 1 receive PDO (PDO Linking, PDO Mapping: fix) • 2 standard SDOs •...
Page 207 Manual VIPA System 200V Chapter 5 CANopen Every object is associated with a function code. You can obtain the CANopen function required function code from the following table: codes Object Function code Receiver Definition Function (4 bits) 0000 Broadcast CiA DS-301 Network managem.
Page 208 CAN telegram and is identified and prioritized via its specific CAN identifier. For the exchange of process data, the VIPA CAN-Bus coupler IM 253CAN supports 20 PDOs. Every PDO consists of a maximum of 8 data bytes. The transfer of PDOs is not verified by means of acknowledgments since the CAN protocol guarantees the transfer.
Page 209 Manual VIPA System 200V Chapter 5 CANopen The most important communication parameter of a PDOs is the PDO identifier CAN identifier (also called "Communication Object Identifier", COB-ID). It COB-ID serves the identification of the data and sets the priority of bus access.
Page 210 The VIPA CANopen bus couplers support the query of PDOs via remote frames - for this can, due to the hardware, not be granted for all CANopen devices, this communication type is only partially recommended.
Page 211 Manual VIPA System 200V Chapter 5 CANopen The parameter "PDO transmission type" fixes how the sending of the PDO transmission PDOs is initialized and what to do with received ones: type Transmission Type Cyclical Acyclical Synchronous Asynchronous 1-240 254,255 The transmission type 0 is only wise for RxPDOs: the PDO is analyzed at Synchronous receipt of the next SYNC telegram.
Page 212 Manual VIPA System 200V Chapter 5 CANopen IM 253CAN - CANopen slave - SDO The Service Data Object (SDO) serves the read or write access to the object directory. The CAL layer 7 protocol gives you the specification of the Multiplexed-Domain-Transfer-Protocol that is used by the SDOs.
Page 213 Manual VIPA System 200V Chapter 5 CANopen Code Error SDO error codes 0x05030000 Toggle bit not alternated 0x05040000 SDO protocol timed out 0x05040001 Client/server command specifier not valid or unknown 0x05040002 Invalid block size (block mode only) 0x05040003 Invalid sequence number (block mode only)
Page 214 Manual VIPA System 200V Chapter 5 CANopen IM 253CAN - CANopen slave - Object directory The CANopen object directory contains all relevant CANopen objects for Structure the bus coupler. Every entry in the object directory is marked by a 16Bit index.
Page 215 Manual VIPA System 200V Chapter 5 CANopen Index Content of Object Object directory 0x1000 Device type overview 0x1001 Error register 0x1003 Error store 0x1004 Number of PDOs 0x1005 SYNC identifier 0x1006 SYNC interval 0x1008 Device name 0x1009 Hardware version 0x100A...
Page 216 Manual VIPA System 200V Chapter 5 CANopen Index Content of Object ... continued object directory 0x6302 Polarity Digital-Output-16-Bit Array (see DS 401) overview 0x6306 Fault Mode Digital-Output-16-Bit Array (see DS 401) 0x6307 Fault State Digital-Output-16-Bit Array (see DS 401) 0x6320...
Page 217 Manual VIPA System 200V Chapter 5 CANopen Device Type Index Sub-index Name Type Attr. Map. Default value Meaning 0x1000 Device Unsigned32 0x00050191 Statement of device type Type The 32Bit value is divided into two 16Bit fields: Additional information device Profile number...
Page 218 Manual VIPA System 200V Chapter 5 CANopen Error store Index Sub- Name Type Attr. Map. Default value Meaning index 0x1003 0 Predefined Unsigned8 0x00 Object 0x1003 contains a error field description of the error that has (error store) occurred in the device - sub-...
Page 219 VIPA IM 253 1CA01 = VIPA CANopen slave IM 253-1CA01 VIPA IM 253 1CA30 = VIPA CANopen slave IM 253-1CA30 - ECO Since the returned value is longer than 4Byte, the segmented SDO protocol is used for transmission.
Page 220 Visible string ro Hardware version number Hardware of bus coupler version VIPA IM 253 1CA01 = 1.00 VIPA IM 253 1CA30 = 1.00 Since the returned value is longer than 4Byte, the segmented SDO protocol is used for transmission. Software version...
Page 221 Manual VIPA System 200V Chapter 5 CANopen Life time factor Index Sub- Name Type Attr. Map. Default value Meaning index 0x100D Life time factor Unsigned8 0x00 Life time factor x guard time = life time (watchdog for life guarding) If a guarding telegram is not received within the life time, the node enters the error state.
Page 222 Manual VIPA System 200V Chapter 5 CANopen Load default values Index Sub- Name Type Attr. Map. Default value Meaning index 0x1011 Restore Unsigned8 0x01 Number of reset options parameters Restore all Unsigned32 0x01 Resets all parameters parameters to their default values By writing the string "load"...
Page 223 Manual VIPA System 200V Chapter 5 CANopen Producer heartbeat time Index Sub- Name Type Attr. Map. Default value Meaning index 0x1017 Producer Unsigned16 rw 0x0000 Defines the cycle time of heartbeat time heartbeat in ms Identity Object Index Sub- Name Type Attr.
Page 224 Manual VIPA System 200V Chapter 5 CANopen Module type Identification No. of Digital No. of Digital Module types (hex) Input-Byte Input-Byte DI 8 9FC1h DI 8 - Alarm 1FC1h DI 16 9FC2h DI 16 / 1C 08C0h DI 32 9FC3h...
Page 225 Manual VIPA System 200V Chapter 5 CANopen Communication parameter RxPDO1 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1400 0 Number of Unsigned8 0x02 Communication parameter for Elements the first receive PDOs, sub- index 0: number of following...
Page 226 Manual VIPA System 200V Chapter 5 CANopen Communication parameter RxPDO4 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1403 0 Number of Unsigned8 0x02 Communication parameter for the first receive PDOs, sub- Elements index 0: number of following...
Page 227 Manual VIPA System 200V Chapter 5 CANopen Communication parameter RxPDO7 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1406 0 Number of Unsigned8 0x02 Communication parameter for the first receive PDOs, sub- Elements index 0: number of following...
Page 228 Manual VIPA System 200V Chapter 5 CANopen Communication parameter RxPDO10 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1409 0 Number of Unsigned8 0x02 Communication parameter for the first receive PDOs, sub- Elements index 0: number of following...
Page 229 Manual VIPA System 200V Chapter 5 CANopen Mapping RxPDO2 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1601 0 Number of Unsigned8 0x01 Mapping parameter of the Elements second receive PDO; sub-index 0: number of mapped objects 1st mapped...
Page 230 Manual VIPA System 200V Chapter 5 CANopen Communication parameter TxPDO1 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1800 0 Number of Unsigned8 0x05 Communication parameter of Elements the first transmit PDO, sub- index 0: number of following...
Page 231 Manual VIPA System 200V Chapter 5 CANopen Communication parameter TxPDO3 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1802 0 Number of Unsigned8 0x05 Communication parameter for the 3rd transmit PDO. Elements COB-ID Unsigned32 rw 0x80000380 COB-ID TxPDO3...
Page 232 Manual VIPA System 200V Chapter 5 CANopen Communication parameter TxPDO6 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1805 0 Number of Unsigned8 0x05 Communication parameter for the 6th transmit PDO. Elements COB-ID Unsigned32 rw 0x800001C0 COB-ID TxPDO6...
Page 233 Manual VIPA System 200V Chapter 5 CANopen Communication parameter TxPDO9 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1808 0 Number of Unsigned8 0x05 Communication parameter for the 9th transmit PDO. Elements COB-ID Unsigned32 rw 0x800004C0 COB-ID TxPDO9...
Page 234 Manual VIPA System 200V Chapter 5 CANopen The first send PDO (TxPDO1) is per default for digital inputs. Depending ... continue on the number of the inserted inputs, the needed length of the PDO is Mapping TxPD01 calculated and the according objects are mapped.
Page 235 Manual VIPA System 200V Chapter 5 CANopen Mapping TxPDO3- TxPDO10 Index Sub- Name Type Attr. Map. Default value Meaning index 0x1A02 Number of Unsigned8 depending on the Mapping parameter of the Elements components fitted 3rd to 10 th transmit PDO;...
Page 236 Manual VIPA System 200V Chapter 5 CANopen KILL EEPROM Index Sub- Name Type Attr. Map. Default value Meaning index 0x2100 KILL EEPROM Boolean KILL EEPROM The KILL EEPROM is supported for reasons of compatibility. Writing to index 0x2100 deletes all stored identifiers from the EEPROM.
Page 237 Manual VIPA System 200V Chapter 5 CANopen PDO control Index Sub- Name Type Attr. Map. Default value Meaning index 0x2400 Number of Unsigned8 0x0A Time control for RxPDOs Elements RxPDO1 Unsigned16 0x0000 Timer value [ms] RxPDO2 Unsigned16 0x0000 Timer value [ms]...
Page 238 Manual VIPA System 200V Chapter 5 CANopen Default configuration 0x00, 0x00, 0x28, 0x28, 0x28, 0x28, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00 0x00, 0x00, 0x26, 0x26, 0x26, 0x26, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00...
Page 239 Manual VIPA System 200V Chapter 5 CANopen Example 2 Set FM250 to Counter Mode 0x08 and 0x0B Read SubIndex 0 M2S: 0x40 0x02 0x30 0x00 0x00 0x00 0x00 0x00 Read default S2M: 0x4F 0x02 0x30 0x00 0x04 0x00 0x00 0x00...
Page 240 Manual VIPA System 200V Chapter 5 CANopen Module parameterization Index Sub- Name Type Attr. Map. Default value Meaning index 0x3401 0x00 Number of Unsigned8 depending on Number of entries the components Elements fitted 0x01 1st mapped Unsigned32 object 0x40 8th mapped...
Page 241 Manual VIPA System 200V Chapter 5 CANopen 8bit polarity digital inputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6002 0x00 8bit digital Unsigned8 0x01 Number of available digital 8bit input block input blocks 0x01 1st input Unsigned8...
Page 242 Manual VIPA System 200V Chapter 5 CANopen 16bit polarity digital inputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6102 0x00 16bit digital Unsigned8 depending on Number of available digital input block the compo- 16bit input blocks nents fitted...
Page 243 Manual VIPA System 200V Chapter 5 CANopen 32bit polarity digital inputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6122 0x00 8bit digital Unsigned8 depending on Number of available digital input block 32bit input blocks the components fitted...
Page 244 Manual VIPA System 200V Chapter 5 CANopen 8bit change polarity digital outputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6202 0x00 8bit digital Unsigned8 Depending on Number of available digital 8bit output block the compo- output blocks...
Page 245 Manual VIPA System 200V Chapter 5 CANopen 8bit error value digital outputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6207 0x00 8bit digital Unsigned8 Depending on Number of available digital 8bit output block the compo- output blocks...
Page 246 Manual VIPA System 200V Chapter 5 CANopen 16bit change polarity digital outputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6302 0x00 16bit digital Unsigned8 Depending on Number of available digital input block the compo- 16bit output blocks...
Page 247 Manual VIPA System 200V Chapter 5 CANopen 16bit error value digital outputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6307 0x00 16bit digital Unsigned8 Depending on Number of available digital input block the compo- 16bit output blocks...
Page 248 Manual VIPA System 200V Chapter 5 CANopen 32bit change polarity digital outputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6322 0x00 32bit digital Unsigned8 Depending on Number of available digital input block the compo- 32bit output blocks...
Page 249 Manual VIPA System 200V Chapter 5 CANopen 32bit error value digital outputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6237 0x00 32bit digital Unsigned8 depending on Number of available digital input block the compo- 32bit output blocks...
Page 250 Manual VIPA System 200V Chapter 5 CANopen Analog input interrupt trigger selection Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6421 0x00 Number of Unsigned8 depending on Number of available Inputs the compo- analog inputs nents fitted 0x01...
Page 251 Manual VIPA System 200V Chapter 5 CANopen Event driven analog inputs Index Sub- Name Type Attr. Map. Default value Meaning index 0x6423 0x00 Global Boolean FALSE ("0") Activates the event-driven interrupt transmission of PDOs with enable analog inputs Although the analog inputs are -acc. to CANopen - per default set to the transmission type 255 (event triggered) in the TxPDO2, the "event"...
Page 252 Manual VIPA System 200V Chapter 5 CANopen Lower limit value analog inputs Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6425 0x00 Number of Unsigned8 depending on Number of available analog inputs Inputs the compo- nents fitted 0x01...
Page 253 Manual VIPA System 200V Chapter 5 CANopen Analog output error mode Index Sub- Name Type Attr. Map. Default value Meaning Index 0x6443 0x00 Analog Unsigned8 Depending on Number of available analog output block the compo- outputs nents fitted 0x01 1st analog...
Page 254 Manual VIPA System 200V Chapter 5 CANopen 0x05030000 //Toggle bit not alternated SDO Abort Codes 0x05040000 //SDO protocol timed out 0x05040001 //Client/server command specifier not valid or unknown 0x05040002 //Invalid block size (block mode only) 0x05040003 //Invalid sequence number (block mode only)
Page 255 Manual VIPA System 200V Chapter 5 CANopen IM 253CAN - CANopen slave - Emergency Object The VIPA CAN-Bus coupler is provided with the emergency object to notify Outline other devices connected to the CANopen bus about internal error events or CAN-Bus errors.
Page 256 Manual VIPA System 200V Chapter 5 CANopen IM 253CAN - CANopen slave - NMT - network management Network management (NMT) provides the global services specifications for network supervision and management. This includes the login and logout of the different network devices, the supervision of these devices as well as the processing of exceptions.
Page 257 (0x100D) has been set to zero by an SDO download from the master, the expiry of the guard time is not monitored and the module remains in its current operating mode. The VIPA CAN coupler also supports the Heartbeat Mode in addition to Heartbeat Node Guarding.
Page 258 Manual VIPA System 200V Chapter 5 CANopen Technical data CANopen master IM 208 CAN Electrical data VIPA 208-1CA00 Power supply via backplane bus Current consumption max. 300mA ≥ Isolation AC 500V Status indicator by means of LEDs located on the front...
Page 259 Manual VIPA System 200V Chapter 5 CANopen CANopen slave IM 253CAN Electrical data VIPA 253-1CA01 VIPA 253-1CA30 - ECO Power supply DC 24V (20.4 ... 28.8) via front from ext. power supply Current consumption max. 0.7A max. 0.3A Output current backplane bus max.
Page 260 Manual VIPA System 200V Chapter 5 CANopen CANopen slave IM 253CAN, DO 24xDC 24V Electrical data VIPA 253-2CA20 Power supply DC 24V (20.4 ... 28.8) via front from ext. power supply Current consumption at L+ max. 5A Output current backplane bus 3.5A...
Page 261 Chapter 6 DeviceNet Chapter 6 DeviceNet This chapter contains the description of the VIPA DeviceNet slave. The in- Overview troduction to the system is followed by the description of the module. Another section of this chapter concerns the configuration by means of the DeviceNet-Manager of Allen - Bradley This section describes the configu- ration of the DeviceNet coupler and the System 200V modules.
Page 262 Manual VIPA System 200V Chapter 6 DeviceNet System overview You can use the VIPA DeviceNet coupler to link-up up to 32 modules (of 40Byte each) of your System 200V periphery by means of DeviceNet. The following DeviceNet components are currently available from VIPA.
Page 263 Manual VIPA System 200V Chapter 6 DeviceNet Basics DeviceNet is an open low-end network that is based upon the physical General properties of CAN-Bus. The bus is also used to supply the devices with the required DC 24V power. You can use DeviceNet to install direct connections between your control...
Page 264 Manual VIPA System 200V Chapter 6 DeviceNet DeviceNet employs a master line/tap line topology with up to 64 network Communication nodes. The maximum distance is either 500m at a rate of 125kBaud, 250m medium at a rate of 250kBaud or 100m at a rate of 500kBaud.
Page 265 Manual VIPA System 200V Chapter 6 DeviceNet IM 253DN - DeviceNet coupler - Structure The DeviceNet coupler IM 253DN provides a simple method of interfacing Properties any decentral peripheral modules by means of the DeviceNet protocol. • Group 2 only Device - employs the predefined connection set •...
Page 266 Manual VIPA System 200V Chapter 6 DeviceNet Components 4 LEDs on the front show the current status of the module for the quick LEDs troubleshooting. A detailed description of the troubleshooting procedure by means of the LEDs and the backplane is available in a section of the chapter "diagnostics".
Page 267 Manual VIPA System 200V Chapter 6 DeviceNet The following block diagram shows the hardware structure of the bus Block diagram coupler in principle as well as the internal communication: galvanic isolation (by means of opto-coupler and DC/DC converter) CAN transceiver...
Page 268 • Set baudrate and DeviceNet address of the module • Test the DeviceNet • Module configuration • I/O addressing of the DeviceNet scanner (master) During the configuration the module specific data of the VIPA DeviceNet Configuration of coupler are defined and supplied to the DeviceNet-Manager. the DeviceNet-...
Page 269 Manual VIPA System 200V Chapter 6 DeviceNet Specifying baudrate and DeviceNet address You may set the baudrate as well as the DeviceNet address when the power has been turned off. These will be transferred into the module when you turn the respective power supply on.
Page 270 • Select the function DEVICE DETAILS in the context menu. The DEVICE DETAILS box is displayed on screen Here you may display DeviceNet address (node address), the Vendor Code (in this case this is 501 for VIPA GmbH) and other internal information about every module on the bus. 6-10...
Page 271 Manual VIPA System 200V Chapter 6 DeviceNet Module configuration in the DeviceNet-Manager The System 200V includes configurable modules like analog modules. When you are using these modules in conjunction with a DeviceNet coupler the respective parameters have to be saved in the DeviceNet coupler.
Page 272 Manual VIPA System 200V Chapter 6 DeviceNet • Locate an unused group in the list of parameters (Value=0000 0000) You may display all 8 groups in the parameter list by choosing "All Parameters" in the selection field Parameter Group. • Double click the "Len"-parameter The following dialog box is displayed: •...
Page 273 Manual VIPA System 200V Chapter 6 DeviceNet • When you have entered all parameters into the different groups you transfer and save the parameters in the DeviceNet coupler by clicking the [Save to Device] button. The following selection window is opened: Here you may decide whether you want to transfer all the parameters or only the parameters that were modified.
Page 274 Manual VIPA System 200V Chapter 6 DeviceNet The following example is intended to show the configuration of the System Example 200V. Let us assume that the system has the following structure: DI 8 DI 8 DI 8 DO 8 DO 8...
Page 275 Manual VIPA System 200V Chapter 6 DeviceNet The analog input module has the following parameters: Byte Bit 7 ... Bit 0 Default Diagnostic alarm byte: Bit 0 ... 5: reserved Bit 6: 0: Diagnostic alarm inhibited 1: Diagnostic alarm enabled...
Page 276 Manual VIPA System 200V Chapter 6 DeviceNet I/O addressing of the DeviceNet scanner The DeviceNet coupler determines the modules installed on the backplane bus automatically and uses the result to generate the number of input and output bytes. You have to determine these two values when you configure the input/output modules and enter them in the DeviceNet scanner (master): •...
Page 277 Manual VIPA System 200V Chapter 6 DeviceNet Diagnostics The LEDs installed to display the status allow extensive diagnostics during Overview the POWER ON - procedure as well as during operation. The result of the diagnosis is determined by the combination of the different LEDs and the current operating mode.
Page 278 Manual VIPA System 200V Chapter 6 DeviceNet Description POWER ON with DeviceNet without PW on After POWER ON the PW-LED is turned on. master ER off The RD-LED blinks because: • the backplane bus is operating properly RD blinks BA blinks •...
Page 279 → ER-LED and RD are blinking! • with a network WHO in the DeviceNet-Manager → in case of a hardware error the IM253DN will not appear on the network Please call the VIPA hotline if a hardware error occurs! Description Proper operation with DeviceNet PW on After POWER ON the PW-LED is on.
Page 280 Manual VIPA System 200V Chapter 6 DeviceNet Description Errors during the operation with PW on After POWER ON the PW-LED is on. DeviceNet and ER on The ER-LED is turned on because an error was master RD off detected on the backplane bus.
Page 281 • with a network WHO in the DeviceNet-Manager → in case of a hardware error the IM 253DN will not appear on the network Please call the VIPA hotline if a hardware error occurs! HB97E - IM - Rev. 06/29 6-21...
Page 282 Manual VIPA System 200V Chapter 6 DeviceNet Technical data DeviceNet coupler IM 253DN Electrical data VIPA 253-1DN00 Power supply DC 24V (20.4 ... 28.8) via front from ext. power supply Current consumption Bus coupler: 50mA incl. supply to the peripheral modules: 800mA max.
Page 283 Content of this chapter is the description of the SERCOS coupler from Outline VIPA. A system overview is followed by a description of the module. Another part of this chapter is the project engineering. With the help of examples we will explain the project engineering of the SERCOS coupler and the parameterization of the System 200V modules.
Page 284 Manual VIPA System 200V Chapter 7 SERCOS - Spare part System overview With the SERCOS coupler from VIPA you may connect up to 32 modules of your 200V periphery to SERCOS. The following SERCOS components are available from VIPA at this time.
Page 285 The high real-time demands and the interference secure fiber optic techno- logy are distinguishing features of this bus system. With the SERCOS coupler IM 253SC from VIPA, the SERCOS connection to the sensor/actuator level is now possible. The SERCOS coupler is anticipated for the fast data exchange at the sensor/actuator level.
Page 286 Manual VIPA System 200V Chapter 7 SERCOS - Spare part SERCOS uses a closed fiber optic ring (FO) as transfer medium. FO has a FO as transfer high immunity against electromagnetic interference. The ring structure medium needs the less number of FO and doesn’t require T-connectors.
Page 287 200µm Hard Clad Silica HCS • Support of all SERCOS baudrates (2, 4, 8, 16MBaud) • Support of all System 200V modules from VIPA • max. 32 peripheral modules, the number of analog modules is limited to 16 modules (please regard the assembly guidelines) •...
Page 288 Manual VIPA System 200V Chapter 7 SERCOS - Spare part Components For the fast diagnosis of the recent module status there are 6 LEDs at the LEDs frontside. Label Color Description yellow Power LED: operating voltage on Error and the backplane bus or SERCOS green Blinks at System OK and boot-up is in Phase 4.
Page 289 Manual VIPA System 200V Chapter 7 SERCOS - Spare part The following block diagram shows the principle of the hardware structure Block diagram of the SERCOS coupler and the internal communication: galvanic separation (via opto coupler) SERCOS FO transceiver SERCOS bus...
Page 290 (may not be used) Value range 01 ... 89: possible SERCOS station addresses 90 ... 99: VIPA additional functions for basic parameterization All participants connected together at the bus are communicating at the Fix baudrate same baudrate. You may fix the wanted baudrate via the address adjuster.
Page 291 Manual VIPA System 200V Chapter 7 SERCOS - Spare part You may predefine the light intensity of the FO diode in 4 steps. Fix light intensity • Turn off the voltage supply. • Choose the wanted light intensity at the address adjuster. You have...
Page 292 For the SERCOS coupler IM 253SC there are the following 3 ranges: S-0-xxxx, S-1-xxxx: Standard IDNs, fixed by the SERCOS Interface Committee S-2-xxxx, S-3-xxxx: IDNs from VIPA for transferring in- and output data. P-0-xxxx: IDNs from VIPA for transferring parameter data The SERCOS coupler IM 253SC supports all Standard IDNs.
Page 293 Manual VIPA System 200V Chapter 7 SERCOS - Spare part The modules are scanned from the left to the right (Plug-in location 1 to 32) VIPA specific and separated after input and output the identifiers are created: assignment of the...
Page 294 Manual VIPA System 200V Chapter 7 SERCOS - Spare part The SERCOS coupler always contains the two identifiers P-0-0000 and VIPA specific P-0-0001. P-Identifier (always) P-0-0000 Name: WRITE_PARAMETER Attribute: Read/Write in Phase 0..3, Read Only in Phase 4 Operating date: 1 = Init adopt all parameter into EEPROM.
Page 295 Manual VIPA System 200V Chapter 7 SERCOS - Spare part Example for the automatic ID assignment The following example describes how the automatic identifier assignment Structure happens in the SERCOS coupler. It has the following structure: Logical Position: IM 253 Sercos...
Page 296 Manual VIPA System 200V Chapter 7 SERCOS - Spare part For this structure, the following identifiers are created automatically: Automatically created identifiers S-2-Identifier (Input) Identifier Name Comment S-2-0000 1.0.ANALOG_WORD.IN Module in position 1 Inside the module at Byte offset 0...
Page 297 Manual VIPA System 200V Chapter 7 SERCOS - Spare part ... continue S-2-0070 9.0.DIGITAL_DOUBLE.IN Module in position 9 Inside the module at Byte offset 0 An digital double word Input S-2-0080 9.4.DIGITAL_DOUBLE.IN Module in position 9 Inside the module at Byte offset 4...
Page 298 Manual VIPA System 200V Chapter 7 SERCOS - Spare part ... continue S-3-0050 6.0.DIGITAL_BYTE.OUT Module in position 6 Inside the module at Byte offset 0 A digital Byte Output S-3-0060 7.0.DIGITAL_DOUBLE.OUT Module in position 7 Inside the module at Byte offset 0...
Page 299 Manual VIPA System 200V Chapter 7 SERCOS - Spare part P-0-Identifier (Parameter) at parameterizable modules P-0-0100 1.SLOT At position 1 is a parameterizable module P-0-0101 1.LENGTH (operating date) Bytes shall be transferred to the module at position 1. P-0-0102 1.PARAMETER.0...
Page 300 Manual VIPA System 200V Chapter 7 SERCOS - Spare part ... continue P-0-0900 9.SLOT At position 9 is a parameterizable module P-0-0901 9.LENGTH (operating date) Bytes shall be transferred to the module at position 9. P-0-0902 9.PARAMETER.0 Parameter byte 0 for module at position 9 P-0-0903 9.PARAMETER.1...
Page 301 Manual VIPA System 200V Chapter 7 SERCOS - Spare part For example, the following values shall be set: Example parameterization AI 4x16Bit (231-1BD52) at position 1 Length: 10Byte Parameter: Byte Description Set property Handling value Diagnostic alarm Byte: deactivated 00h = 0dez...
Page 302 Manual VIPA System 200V Chapter 7 SERCOS - Spare part AO 4x16Bit (232-1BD51) at position 2 Length: 6Byte Parameter: Byte Description Set property Handling value Diagnostic alarm Byte: deactivated 00h = 0dez reserved 00h = 0dez Voltage ±10V in the S7 Function no.
Page 303 Manual VIPA System 200V Chapter 7 SERCOS - Spare part SM 250 2 Counter 2 DO (250-1BA00) at position 2 Length: 2Byte Parameter: Byte Description Set property Handling value Mode Counter 0 Frequency 16dez Mode Counter 1 measurement 16dez Herefore the table has the following entries:: P-0-0900 9.SLOT...
Page 304 Manual VIPA System 200V Chapter 7 SERCOS - Spare part Technical Data SERCOS coupler IM 253SC Electrical Data VIPA 253-1SC00 Voltage supply DC 24V (20.4 ... 28.8V) via front by ext. pow. supply Current consumption Bus coupler: 50mA incl. supply of the peripheral modules: max. 3.5A (5V) Output current backplane bus max.
Page 305 Content of this chapter is the description of the Ethernet coupler Outline IM 253NET from VIPA. It contains all information for installation and commissioning of the Ethernet coupler. The chapter starts with the basics. Here the basic expressions of the Ethernet communication are explained together with the guidelines for building up a network.
Page 306 For the communication happens via TCP/IP, the slave system is referred to as server and a master as client. The Ethernet coupler from VIPA allows you to connect up to 32 modules of your System 200V periphery via Ethernet. With each protocol up to 8 clients may communicate simultaneously with the Ethernet coupler.
Page 307 Manual VIPA System 200V Chapter 8 Ethernet coupler Basics Originally, Ethernet has been developed from DEC, Intel and Xerox (as DIX Ethernet standard) for the data transfer between office devices. Nowadays it normally means the specification IEEE 802.3 CSMA/CD, first published in 1985.
Page 308 Vice versa, the Ethernet coupler receives the data, addressed to it by IP address and port, and transfers it to its output periphery. For project engineering, VIPA offers the configuration tool WinNCS that allows you to configure the Ethernet coupler online.
Page 309 API means Application Programming Interface. API covers the conditions of the Application Layer (Layer 7). Here, the header and user data of the according protocols are stored. The Ethernet coupler IM 253NET from VIPA uses the following protocols, described further below: • ModbusTCP •...
Page 310 Manual VIPA System 200V Chapter 8 Ethernet coupler Layer 2 Layer 3 Layer 4 Layer 7 API structure MAC/DLL 14 Byte 20 Byte 20 Byte Length depends on protocol Port 502 ModbusTCP-Header Modbus User data ModbusTCP 6 Byte max.254 Byte...
Page 311 The appointments cover the form of the data protocol, the access procedure to the bus and more basics for communication. The Ethernet coupler IM 253NET from VIPA has been developed upon the ISO standards and norms. The following standards and norms about network technologies have been...
Page 312 Manual VIPA System 200V Chapter 8 Ethernet coupler A twisted pair network can only be constructed with a star topology. Overview components Hub/ Hub/ Switch Switch Mini-Switch CM 240 Twisted Pair Cable A Twisted Pair cable is a cable with four cores drilled in pairs.
Page 313 • I/O access with both protocols via PC software like e.g. the OPC server from VIPA • Online project engineering under WinNCS from VIPA with automatic coupler search and parameterization of modules in plain text. Here you may also fix IP address, subnet mask and coupler name and execute a firmware update.
Page 314 Manual VIPA System 200V Chapter 8 Ethernet coupler Components The Ethernet coupler has different LEDs for diagnosis and monitoring the LEDs operational state. The usage and meaning of the colors are described in the following table. Label Color Description Yellow Power: DC 24V voltage supply is present Green Ready: The Ethernet coupler has booted.
Page 315 The following illustration shows the Ethernet coupler IM 253NET access Overview possibilities. WinNCS PLC - CPs S7-400 from Siemens Internet Browser IM 253NET with CP 443 from VIPA Configuration Server VIPA Rack-135U Port: 5048 OPC-Server HTTP Web Server Port: 80 Siemens S5...
Page 316 OPC server for data transfer between coupler and PC The access happens via the ports 7779 and 7780 on the Siemens S5 Header Server. Via these ports, fetch and write accesses via the VIPA OPC server are enabled. The VIPA OPC server is a comfortable tool for visualization and data transfer.
Page 317 SPS res. CP The access happens via the ports 7779 and 7780 on the Siemens S5 Header Server. Via this ports, the VIPA CP, OPC server or other devices have fetch and write access. For the communication, you need a PLC program in the CPU that serves the in-/output areas of the CP.
Page 318 Manual VIPA System 200V Chapter 8 Ethernet coupler Principle of the automatic address allocation To individually call the connected peripheral modules, certain addresses in Automatic the Ethernet coupler have to be assigned to them. For input and output addressing area, the Ethernet coupler has an address range of each 256Byte.
Page 319 • Recent VIPA2ETH.GSD is stored in WinNCS/GSD/Englisch. For project engineering of the System 200V modules in WinNCS you receive the features of the VIPA components with a GSD-file. The GSD-file for the IM 253NET Ethernet coupler from VIPA is: VIPA2ETH.GSD Copy this GSD-file into WinNCS/GSD/Englisch.
Page 320 Manual VIPA System 200V Chapter 8 Ethernet coupler Diagnosis and test via Internet Browser Type the configured IP address of your Ethernet coupler into your Internet Addressing Browser. Now you have access to a dynamically built-up website of the HTTP server.
Page 321 Manual VIPA System 200V Chapter 8 Ethernet coupler This area shows all information about the Ethernet coupler like symbolic Diagnosis name, version and status monitors of the LEDs. Ethernet coupler Symbolic name: Via WinNCS you may assign a symbolic name to the VIPA 253-1NE00 Ethernet coupler besides the IP address.
Page 322 Manual VIPA System 200V Chapter 8 Ethernet coupler This area gives you information about number and IP address of the clients Information about that are communicating with the Ethernet coupler at the time via connected clients ModbusTCP res. Siemens S5 Header protocol. With every protocol, a max.
Page 323 Manual VIPA System 200V Chapter 8 Ethernet coupler Reset of the Ethernet coupler Password = Via [reboot node] a reset of the Ethernet coupler is initialized. After a re- Resetvalue = boot, you have to update the website via home.
Page 324 Manual VIPA System 200V Chapter 8 Ethernet coupler ModbusTCP ModbusTCP is a Modbus protocol put upon TCP/IP, where the IP address General serves addressing. ModbusTCP allows client-server- communication, several clients may be provided from one server. The request telegrams sent by a master and the respond telegrams of the...
Page 325 0x and 1x gives you access to digital Bit areas and 3x and 4x to analog word areas. For the Ethernet coupler from VIPA is not differentiating digital and analog data, the following assignment is valid: Bit area for master output...
Page 326 Write n words into master output area 4x and the respond contains m read words of Read m Words the master input area 3x The Ethernet coupler from VIPA does not differentiate between digital and analog data! Note! The Byte sequence in a Word always is:...
Page 327 Manual VIPA System 200V Chapter 8 Ethernet coupler This function enables the reading from a coupler word by word. Read n Words 03h, 04h Command telegram ModbusTCP- Slave address Function code Address Number of Header Word Words x x 0 0 0 6...
Page 328 Manual VIPA System 200V Chapter 8 Ethernet coupler This function sends a word to the coupler. This allows to overwrite a Write a word register in the coupler. Command telegram ModbusTCP- Slave address Function code Address Value Header Word Word...
Page 329 Manual VIPA System 200V Chapter 8 Ethernet coupler Via this function you may write n Words to the slave. Write n Words 10h Command telegram ModbusTCP- Slave Function Address Number of Number of Data Data Header address code Word Words...
Page 330 Manual VIPA System 200V Chapter 8 Ethernet coupler Siemens S5 Header Protocol The Siemens S5 Header protocol serves the data exchange between PLC General systems. Deploying the organization format (short ORG) that is included in the Siemens S5 Header protocol, a short description of a data source res.
Page 331 Manual VIPA System 200V Chapter 8 Ethernet coupler At READ and WRITE acknowledgement telegrams are created by the Structure Ethernet coupler and request telegrams are expected with the format PLC header shown below. The headers have normally a length of 16Byte and have the...
Page 332 Manual VIPA System 200V Chapter 8 Ethernet coupler Principle of Alarm handling Many of the System 200V modules are able to set an alarm (all non digital Overview modules, e.g. analog modules, function modules, fieldbus masters). As soon as one or more modules report an alarm, the alarm data of the appropriate slot location is received and acknowledged by the ethernet coupler.
Page 333 Manual VIPA System 200V Chapter 8 Ethernet coupler ModbusTCP Read starting at register 3x0129: Register Content 3x0129 process alarm status: Byte 0, Byte 1 3x0130 process alarm status: Byte 2, Byte 3 3x0131 diagnosis alarm status: Byte 0, Byte 1...
Page 334 Manual VIPA System 200V Chapter 8 Ethernet coupler Siemens S5 Header Write starting at periphery byte 256: Byte address Content process alarm status: Byte 0, Byte 1 process alarm status: Byte 2, Byte 3 diagnosis alarm status: Byte 0, Byte 1...
Page 335 Manual VIPA System 200V Chapter 8 Ethernet coupler Web-Server Confirm alarm With WinNCS (Version > V320) it will be possible to activate the web control "confirm alarm". Using that, it is possible to clear a slots alarm status bit. You need to set your couplers password and the slot (0 ... 31) Password = where the alarm status bit shall be confirmed.
Page 336 Receive telegram in recv(m_lsock, (char *)rcvBuf, sizeof(rcvBuf), 0); rcvBuf (Response) Close socket again closesocket(m_lsock); to 6. TCP Socket An easy programming sample can be downloaded under ftp.vipa.de/support Demo Client: Cx000059. IP: 172.16.192.50 Port: 1200 8-32 HB97E - IM - Rev. 06/29...
Page 337 Manual VIPA System 200V Chapter 8 Ethernet coupler Technical data IM 253NET Electrical data VIPA 253-1NE00 Voltage supply DC 24V (20.4 ... 28.8V) via front from ext. power supply Current consumption 120mA Output current backplane bus 3.5A ≥ AC 500V...
Page 338 Manual VIPA System 200V Chapter 8 Ethernet coupler 8-34 HB97E - IM - Rev. 06/29...
Page 339: Table Of Contents
Manual VIPA System 200V Chapter 9 Bus expansion modules IM 260 - IM 261 Chapter 9 Bus expansion modules IM 260 - IM 261 In this chapter follows the description of the bus expansion module that is Overview used to split a single System 200V row over up to 4 rows. Here the maximum number of 32 modules may not be exceeded.
Page 340: Field Of Application
• The bus expansion may only be used in conjunction with the PC 288 (VIPA 288-2BL10) or a CPU (combi-CPUs are also permitted). The system must never be employed in decentralized systems, e.g. behind a Profibus-DP slave! •...
Page 341: Wiring
Where: m + n + o + p ≤ 32 Note! The bus expansion may only be used in conjunction with the PC 288 (VIPA 288-2BL10) or a CPU (combi-CPUs are also permitted)! The bus expansion module is supported as of the following minimum firm- ware revision levels: ®...
Page 342: Status Indication
Manual VIPA System 200V Chapter 9 Bus expansion modules IM 260 - IM 261 Status indication IM 260 Status indication Color Description Basic interface IM 260 yellow Supply voltage available yellow Supply voltage for subsequent rows is active Backplane bus communications active...
Page 343: Technical Data
Manual VIPA System 200V Chapter 9 Bus expansion modules IM 260 - IM 261 Technical data Electrical data VIPA 260-1AA00 IM 260 Basic interface Power supply DC 24V (20.4...28.8) external via front Current consumption 1.9A Current consumption backplane 30mA max. cable distance betw. 1 2.5m...
Page 344 Manual VIPA System 200V Chapter 9 Bus expansion modules IM 260 - IM 261 HB97E - IM - Rev. 06/29...
Page 345 Manual VIPA System 200V Index Appendix A Index SFC 219......5-21 Structure ......5-6 Address selector Technical data ....5-104 CANopen slave..5-41, 5-46, 5-51 WinCoCT deployment ..5-10 ECO ........5-41 Slave........5-38 DeviceNet coupler ....6-6 Address selector ....5-51 Profibus DP slave ..3-36, 3-58...
Page 346 Manual VIPA System 200V Index Bus access ....... 6-4 Project engineering... 8-11, 8-15 Coupler ........6-5 Siemens S5 Header... 8-26 Address ........ 6-9 Socket programming ..8-32 Baudrate....... 6-9 Structure ......8-9 Block diagram ...... 6-7 Technical data ....8-33 Configuration......
Page 347 Manual VIPA System 200V Index CANopen master ...... 5-7 Interbus ........4-11 CANopen slave..5-39, 5-43, 5-44 Profibus ........3-17 DeviceNet coupler ...6-6, 6-17 Profibus DP ........3-1 Addressing ......3-12 Ethernet coupler ..... 8-10 Basics........3-5 Interbus coupler ......4-7 Commissioning.......
Page 348 Manual VIPA System 200V Index MSAC_C1/2 ......3-6 Components ......1-4 Operating modes ....3-16 Decentralized system ....1-4 Overall-Reset ..... 3-31 Disturbances ......2-12 Project engineering .... 3-18 EMC ........2-12 slave operating mode..3-27 Basic rules ......2-13 Structure......

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Summary of Contents for VIPA System 200V IM Series

Page 9: Bus Expansion Modules Im 260 - Im 261

Page 339: Table Of Contents

Page 340: Field Of Application

Page 341: Wiring

Page 342: Status Indication

Page 343: Technical Data