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VIPA System 200V Manual

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VIPA System 200V
PS-CM | Manual
HB97E_PS-CM | Rev. 13/07
February 2013

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Summary of Contents for VIPA System 200V

  • Page 1 VIPA System 200V PS-CM | Manual HB97E_PS-CM | Rev. 13/07 February 2013...
  • Page 2 Copyright © VIPA GmbH. All Rights Reserved. This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable agreements. This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written consent of VIPA and the business management owner of the material.

  • Page 3: Table Of Contents

    Manual VIPA System 200V Contents Contents About this manual ..................1 Safety information ..................2 Chapter 1 Basics and Assembly ............. 1-1 Safety Information for Users..............1-2 System conception ................1-3 Dimensions ..................1-5 Installation .................... 1-7 Demounting and module exchange ............ 1-11 Wiring....................
  • Page 4 About this manual Manual VIPA System 200V HB97E - PS-CM - Rev. 13/07...

  • Page 5: About This Manual

    Overview Chapter 1: Assembly and installation guidelines The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components.
  • Page 6 About this manual Manual VIPA System 200V Objective and This manual describes the digital signal modules (SM) of the System 200V. It contains a description of the construction, project implementation and the contents technical data. Target audience The manual is targeted at users who have a background in automation technology.

  • Page 7: Safety Information

    Manual VIPA System 200V Safety information Safety information The System 200V is constructed and produced for: Applications conforming with • all VIPA System 200V components specifications • communication and process control • general control and automation applications • industrial applications •...
  • Page 8 Safety information Manual VIPA System 200V HB97E - PS-CM - Rev. 13/07...

  • Page 9: Chapter 1 Basics And Assembly

    Chapter 1 Basics and Assembly Overview The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components. Besides the dimensions the general technical data of System 200V will be found.

  • Page 10: Safety Information For Users

    Chapter 1 Basics and Assembly Manual VIPA System 200V Safety Information for Users Handling of VIPA modules make use of highly integrated components in MOS- electrostatic Technology. These components are extremely sensitive to over-voltages sensitive modules that can occur during electrostatic discharges.

  • Page 11: System Conception

    Chapter 1 Basics and Assembly System conception Overview The System 200V is a modular automation system for assembly on a 35mm profile rail. By means of the peripheral modules with 4, 8 and 16 channels this system may properly be adapted matching to your automation tasks.
  • Page 12 Chapter 1 Basics and Assembly Manual VIPA System 200V Power supplies With the System 200V the DC 24V power supply can take place either externally or via a particularly for this developed power PS 207/2 supply. The power supply may be mounted on the...

  • Page 13: Dimensions

    Manual VIPA System 200V Chapter 1 Basics and Assembly Dimensions Dimensions 1tier width (HxWxD) in mm: 76 x 25.4 x 74 Basic enclosure 2tier width (HxWxD) in mm: 76 x 50.8 x 74 Installation dimensions Installed and wired dimensions In- / Output...
  • Page 14 Chapter 1 Basics and Assembly Manual VIPA System 200V Function modules/ 89 mm 88 mm Extension modules 85 mm 84,46 mm 11 mm 4,66 mm CPUs (here with 91 mm 89 mm EasyConn from 85 mm VIPA) 11 mm 5 mm...

  • Page 15: Installation

    Bus connector System 200V modules communicate via a backplane bus connector. The backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4- or 8tier width. The following figure shows a 1tier connector and a 4tier connector bus: The bus connector is to be placed on the profile rail until it clips in its place and the bus connections look out from the profile rail.
  • Page 16 • Sort the modules with a high current consumption right beside the head consumption module. In the service area of www.vipa.com a list of current consumption of every System 200V module can be found. HB97E - PS-CM - Rev. 13/07...
  • Page 17 Manual VIPA System 200V Chapter 1 Basics and Assembly Assembly possibilities hoizontal assembly vertical Please regard the allowed environmental temperatures: assembly • horizontal assembly: from 0 to 60°C • vertical assembly: from 0 to 40°C • lying assembly: from 0 to 40°C...
  • Page 18 Chapter 1 Basics and Assembly Manual VIPA System 200V Assembly procedure • Install the profile rail. Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the profile rail. • Press the bus connector into the profile rail until it clips securely into place and the bus-connectors look out from the profile rail.

  • Page 19: Demounting And Module Exchange

    Manual VIPA System 200V Chapter 1 Basics and Assembly Demounting and module exchange • Remove if exists the wiring to the module, by pressing both locking lever on the connector and pulling the connector. • The casing of the module has a spring loaded clip at the bottom by which the module can be removed.

  • Page 20: Wiring

    Chapter 1 Basics and Assembly Manual VIPA System 200V Wiring Overview Most peripheral modules are equipped with a 10pole or a 18pole connector. This connector provides the electrical interface for the signaling and supply lines of the modules. The modules carry spring-clip connectors for interconnections and wiring.
  • Page 21 Manual VIPA System 200V Chapter 1 Basics and Assembly Wiring procedure • Install the connector on the module until it locks with an audible click. For this purpose you press the two clips together as shown. The connector is now in a permanent position and can easily be wired.

  • Page 22: Installation Guidelines

    General The installation guidelines contain information about the interference free deployment of System 200V systems. There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation.
  • Page 23 - Please take care for the targeted employment of the grounding actions. The grounding of the PLC is a protection and functionality activity. - Connect installation parts and cabinets with the System 200V in star topology with the isolation/protected earth conductor system. So you avoid ground loops.
  • Page 24 • Lay the isolation on an isolation rail directly after the entry of the cable in the cabinet. Lead the isolation further on to the System 200V module and don't lay it on there again!

  • Page 25: General Data

    Manual VIPA System 200V Chapter 1 Basics and Assembly General data • Profile rail 35mm Structure/ • Peripheral modules with recessed labelling dimensions • Dimensions of the basic enclosure: 1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3 2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3 •...
  • Page 26 Chapter 1 Basics and Assembly Manual VIPA System 200V 1-18 HB97E - PS-CM - Rev. 13/07...

  • Page 27: Chapter 2 Power Supplies - Ps

    Manual VIPA System 200V Chapter 2 Power supplies - PS Chapter 2 Power supplies - PS This chapter contains descriptions of the System 200V power supplies. Overview Contents Topic Page Chapter 2 Power supplies - PS............2-1 Safety precautions ................2-2 System overview ..................

  • Page 28: Safety Precautions

    Appropriate use • to supply DC 24V to the System 200V components • to be installed on a t-rail along with System 200V components • to operate as DC 24V stand-alone power supply • for installation in a cabinet with sufficient ventilation •...

  • Page 29: System Overview

    Since all inputs and outputs are located on the front of the unit and since the enclosure is isolated from the backplane bus you may install the power supply along with the System 200V on the same t-rail or you can use it as a separate external power supply.

  • Page 30: Ps 207/2 - Power Supply - Structure

    • Wide-range input AC 100 ... 240V without manual intervention • Output voltage DC 24V, 2A, 48W • Installable on a t-rail together with other System 200V components • Protection from short-circuits, overload and open circuits • Typically 90% efficiency at I...
  • Page 31 Manual VIPA System 200V Chapter 2 Power supplies - PS Connector wiring The power supply must be connected to a source of AC Input voltage power via the input connector. INPUT AC 100...240V A fuse protects the input from overloads.

  • Page 32: Ps 207/2Cm - Power Supply With Clamps - Structure

    • Wide-range input AC 100 ... 240V without manual intervention • Output voltage DC 24V, 2A, 48W • Installable on a t-rail together with other System 200V components • Protection from short-circuits, overload and open circuits • Typically 90% efficiency at I rated •...
  • Page 33 50-60Hz OUT DC 24V / ∑Ι: 2A Output voltage Two connectors are provided for connection to 4A (peak) System 200V modules that require an external source OUTPUT of DC 24V. DC 24V, 4A DC 24V Both outputs are protected against short circuits protec-...

  • Page 34: Installation

    Chapter 2 Power supplies - PS Manual VIPA System 200V Installation You may install the power supply along with System 200V modules on the Installation same T-rail. In this case the power supply can only be installed at one end of your System 200V since the backplane bus would otherwise be interrupted.

  • Page 35: Cabling

    Manual VIPA System 200V Chapter 2 Power supplies - PS Cabling The Co Power Supply is exclusively delivered with CageClamp contacts. Overview Here the DC 24V power supply may be connected. Danger! • Before installation or overhauling, the power supplies must be disconnected from voltage (pull the plug or remove the fuse)! •...

  • Page 36: Technical Data

    Chapter 2 Power supplies - PS Manual VIPA System 200V Technical data Power supply Order no. 207-1BA00 Type PS 207 PS 207/2, 2A, 48W Technical data power supply Input voltage (rated value) AC 100...240 V Input voltage (permitted range) AC 100...240 V Mains frequency (rated value) 50...60 Hz...
  • Page 37 Manual VIPA System 200V Chapter 2 Power supplies - PS Power supply Order no. 207-2BA20 Type PS 207 PS 207/2CM, Technical data power supply 2A, 48W Input voltage (rated value) AC 100...240 V Input voltage (permitted range) AC 100...240 V Mains frequency (rated value) 50...60 Hz...
  • Page 38 Chapter 2 Power supplies - PS Manual VIPA System 200V 2-12 HB97E - PS-CM - Rev. 13/07...

  • Page 39: Chapter 3 System Expansion Modules - Cm

    VIPA for the System 200V. The general overview is followed by the description of the 4port fast Ethernet mini switch. This module completes the System 200V network technology. The chapter concludes with the terminal modules. These modules provide connection facilities for signaling cables as well as supply voltages for your System 200V.

  • Page 40: System Overview

    Chapter 3 System expansion modules - CM Manual VIPA System 200V System overview 4port mini switch CM 240 opt. In Ordering data Type Order number Description 4port mini switch CM 240 240-1DA10 4port mini switch 970-0CM00 optional front-facing connector at...

  • Page 41: Cm 240 - 4Port Mini Switch

    Ordering data Attention: the 4port mini switch had the order no. 243-1DA10 before! Overview The 4port mini switch completes the System 200V network technology. Auto-Negotiation, Speed-Auto-Sensing and the Auto-MDI/MDIX-Crossover for every port enable the module for "plug & play". The module is provided with the needed operating voltage via the backplane bus.
  • Page 42 Collision detected Power supply The power supply takes place via the backplane bus of the System 200V. You may also deploy the switch as stand-alone device. Here you have to provide it with external DC 5...24V.
  • Page 43 Manual VIPA System 200V Chapter 3 System expansion modules - CM Order no. 240-1DA10 Type Type of interface Connector Electrically isolated MP²I (MPI/RS232) DP master DP slave Point-to-point interface Point-to-point communication PtP communication Interface isolated RS232 interface RS422 interface RS485 interface...

  • Page 44: Cm 201 - Terminal Modules

    Chapter 3 System expansion modules - CM Manual VIPA System 200V CM 201 - Terminal modules The terminal module is available under order no.: 201-1AAxx. 2 x 11 pole This module is a complementary module providing 2- or 3wire connection facilities.
  • Page 45 Manual VIPA System 200V Chapter 3 System expansion modules - CM Technical data Order no. 201-1AA00 Type CM 201 Clamp parameter Terminal voltage max. DC 60 V Terminal current max. 10 A Total current per module, max. 20 A Isolated group...
  • Page 46 Chapter 3 System expansion modules - CM Manual VIPA System 200V Order no. 201-1AA20 Type CM 201 Clamp parameter Terminal voltage max. DC 60 V Terminal current max. 10 A Total current per module, max. 20 A Isolated group Number of clamps...
  • Page 47 Manual VIPA System 200V Chapter 3 System expansion modules - CM 2 x 5 pole The terminal module has the order no: 201-1AA40. 2 x 6 pole This module is a complementary module providing 2- or 3wire connection facilities. The module is not connected to the system bus.
  • Page 48 Chapter 3 System expansion modules - CM Manual VIPA System 200V Technical data Order no. 201-1AA40 Type CM 201 Clamp parameter Terminal voltage max. DC 60 V Terminal current max. 10 A Total current per module, max. 40 A Isolated group...

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