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VIPA System 200V Series Manual

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VIPA System 200V
CPU | Manual
HB97E_CPU | RE_21x-2BP03 | Rev. 12/22
June 2012

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Summary of Contents for VIPA System 200V Series

  • Page 1 VIPA System 200V CPU | Manual HB97E_CPU | RE_21x-2BP03 | Rev. 12/22 June 2012...
  • Page 2 Copyright © VIPA GmbH. All Rights Reserved. This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable agreements. This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written consent of VIPA and the business management owner of the material.

  • Page 3: Table Of Contents

    Project transfer ................... 3-13 Operating modes................3-17 Firmware update ................3-19 Factory reset ..................3-21 VIPA specific diagnostic entries............3-22 Using test functions for control and monitoring of variables ....3-24 Chapter 4 PROFIBUS communication ..........4-1 Overview ....................4-2 Deployment as PROFIBUS DP slave ...........
  • Page 4 Contents Manual VIPA System 200V HB97E - CPU - RE_21x-2BP03 - Rev. 12/22...

  • Page 5: About This Manual

    Overview Chapter 1: Basics and Assembly The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components. Besides the dimensions the general technical data of System 200V will be found.
  • Page 6 About this manual Manual VIPA System 200V Objective and This manual describes the System 200V CPU 21x-2BP03 from VIPA. contents It contains a description of the construction, project implementation and usage. This manual is part of the documentation package with order number...

  • Page 7: Safety Information

    Safety information Safety information Applications The CPU 21x is constructed and produced for: conforming with • all VIPA System 200V components specifications • communication and process control • general control and automation applications • industrial applications • operation within the environmental conditions specified in the technical data •...
  • Page 8 Safety information Manual VIPA System 200V HB97E - CPU - RE_21x-2BP03 - Rev. 12/22...

  • Page 9: Chapter 1 Basics And Assembly

    Chapter 1 Basics and Assembly Overview The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components. Besides the dimensions the general technical data of System 200V will be found.

  • Page 10: Safety Information For Users

    Chapter 1 Basics and Assembly Manual VIPA System 200V Safety Information for Users Handling of VIPA modules make use of highly integrated components in MOS- electrostatic Technology. These components are extremely sensitive to over-voltages sensitive modules that can occur during electrostatic discharges.

  • Page 11: System Conception

    Manual VIPA System 200V Chapter 1 Basics and Assembly System conception Overview The System 200V is a modular automation system for assembly on a 35mm profile rail. By means of the peripheral modules with 4, 8 and 16 channels this system may properly be adapted matching to your automation tasks.
  • Page 12 Chapter 1 Basics and Assembly Manual VIPA System 200V Power supplies With the System 200V the DC 24V power supply can take place either externally or via a particularly for this developed power PS 207/2 supply. The power supply may be mounted on the...

  • Page 13: Dimensions

    Manual VIPA System 200V Chapter 1 Basics and Assembly Dimensions Dimensions 1tier width (HxWxD) in mm: 76 x 25.4 x 74 Basic enclosure 2tier width (HxWxD) in mm: 76 x 50.8 x 74 Installation dimensions Installed and wired dimensions In- / Output...
  • Page 14 Chapter 1 Basics and Assembly Manual VIPA System 200V Function modules/ 89 mm 88 mm Extension modules 85 mm 84,46 mm 11 mm 4,66 mm CPUs (here with 91 mm 89 mm EasyConn from 85 mm VIPA) 11 mm 5 mm...

  • Page 15: Installation

    Bus connector System 200V modules communicate via a backplane bus connector. The backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4- or 8tier width. The following figure shows a 1tier connector and a 4tier connector bus: The bus connector is to be placed on the profile rail until it clips in its place and the bus connections look out from the profile rail.
  • Page 16 • Sort the modules with a high current consumption right beside the consumption header module. In the service area of www.vipa.com a list of current consumption of every System 200V module can be found. HB97E - CPU - RE_21x-2BP03 - Rev. 12/22...
  • Page 17 Manual VIPA System 200V Chapter 1 Basics and Assembly Assembly possibilities hoizontal assembly vertical Please regard the allowed environmental temperatures: assembly • horizontal assembly: from 0 to 60°C • vertical assembly: from 0 to 40°C • lying assembly: from 0 to 40°C...
  • Page 18 Chapter 1 Basics and Assembly Manual VIPA System 200V Assembly procedure • Install the profile rail. Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the profile rail. • Press the bus connector into the profile rail until it clips securely into place and the bus-connectors look out from the profile rail.

  • Page 19: Demounting And Module Exchange

    Manual VIPA System 200V Chapter 1 Basics and Assembly Demounting and module exchange • Remove if exists the wiring to the module, by pressing both locking lever on the connector and pulling the connector. • The casing of the module has a spring loaded clip at the bottom by which the module can be removed.

  • Page 20: Wiring

    Chapter 1 Basics and Assembly Manual VIPA System 200V Wiring Overview Most peripheral modules are equipped with a 10pole or a 18pole connector. This connector provides the electrical interface for the signaling and supply lines of the modules. The modules carry spring-clip connectors for interconnections and wiring.
  • Page 21 Manual VIPA System 200V Chapter 1 Basics and Assembly Wiring procedure • Install the connector on the module until it locks with an audible click. For this purpose you press the two clips together as shown. The connector is now in a permanent position and can easily be wired.

  • Page 22: Installation Guidelines

    Chapter 1 Basics and Assembly Manual VIPA System 200V Installation guidelines General The installation guidelines contain information about the interference free deployment of System 200V systems. There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation.
  • Page 23 Manual VIPA System 200V Chapter 1 Basics and Assembly Basic rules for In the most times it is enough to take care of some elementary rules to guarantee the EMC. Please regard the following basic rules when installing your PLC.
  • Page 24 Chapter 1 Basics and Assembly Manual VIPA System 200V Isolation of Electrical, magnetically and electromagnetic interference fields are conductors weakened by means of an isolation, one talks of absorption. Via the isolation rail, that is connected conductive with the rack, interference currents are shunt via cable isolation to the ground.

  • Page 25: General Data

    Manual VIPA System 200V Chapter 1 Basics and Assembly General data • Profile rail 35mm Structure/ • Peripheral modules with recessed labelling dimensions • Dimensions of the basic enclosure: 1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3 2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3 •...
  • Page 26 Chapter 1 Basics and Assembly Manual VIPA System 200V 1-18 HB97E - CPU - RE_21x-2BP03 - Rev. 12/22...

  • Page 27: Chapter 2 Hardware Description

    Manual VIPA System 200V Chapter 2 Hardware description Chapter 2 Hardware description Overview Here the hardware components of the CPU are described. The technical data are at the end of the chapter. Contents Topic Page Chapter 2 Hardware description............2-1 Properties.....................

  • Page 28: Properties

    Order data Type Order number Description CPU 214DP VIPA 214-2BP03 SPS CPU 214 with PROFIBUS slave and 96/144kByte of work/load memory CPU 215DP VIPA 215-2BP03 SPS CPU 214 with PROFIBUS slave and 128/192kByte of work/load memory HB97E - CPU - RE_21x-2BP03 - Rev. 12/22...

  • Page 29: Structure

    Manual VIPA System 200V Chapter 2 Hardware description Structure Operating mode switch Front view CPU 21xDP LEDs of the CPU CPU 21xDP Slot for MMC memory card I interface Slot for 24V DC power supply LEDs of the PROFIBUS DP slave...
  • Page 30 CPUs that are linked over MPI. For a serial exchange between the partners you normally need a special MPI-converter. But now you are also able to use the VIPA "Green Cable" (Order-No. VIPA 950-0KB00), which allows you to establish a serial peer- to-peer connection over the MPI interface.
  • Page 31 By Switching to MR (Memory Reset) you request an overall reset with following load from MMC, if a project there exists. You may install a VIPA MMC memory card in this slot as external storage MMC slot device (Order No.: VIPA 953-0KX10).
  • Page 32 Chapter 2 Hardware description Manual VIPA System 200V The CPU has got LEDs on its front side. In the following the usage and the LEDs CPU according colors of the LEDs is described. Name Color Description green Indicates CPU power on.

  • Page 33: Technical Data

    Manual VIPA System 200V Chapter 2 Hardware description Technical Data 214-2BP03 Order number 214-2BP03 Type CPU 214DP Technical data power supply Power supply (rated value) DC 24 V Power supply (permitted range) DC 20.4...28.8 V Reverse polarity protection Current consumption (no-load operation) Current consumption (rated value) 1.5 A...
  • Page 34 Chapter 2 Hardware description Manual VIPA System 200V Order number 214-2BP03 Time Real-time clock buffered Clock buffered period (min.) 30 d Accuracy (max. deviation per day) 10 s Number of operating hours counter Clock synchronization Synchronization via MPI Synchronization via Ethernet (NTP)
  • Page 35 Manual VIPA System 200V Chapter 2 Hardware description Order number 214-2BP03 Functionality MPI Number of connections, max. PG/OP channel Routing Global data communication S7 basic communication S7 communication S7 communication as server S7 communication as client Transmission speed, min. 19.2 kbit/s Transmission speed, max.
  • Page 36 Chapter 2 Hardware description Manual VIPA System 200V 215-2BP03 Order number 215-2BP03 Type CPU 215DP Technical data power supply Power supply (rated value) DC 24 V Power supply (permitted range) DC 20.4...28.8 V Reverse polarity protection Current consumption (no-load operation) Current consumption (rated value) 1.5 A...
  • Page 37 Manual VIPA System 200V Chapter 2 Hardware description Order number 215-2BP03 Number of operating hours counter Clock synchronization Synchronization via MPI Synchronization via Ethernet (NTP) Address areas (I/O) Input I/O address area 1024 Byte Output I/O address area 1024 Byte...
  • Page 38 Chapter 2 Hardware description Manual VIPA System 200V Order number 215-2BP03 Routing Global data communication S7 basic communication S7 communication S7 communication as server S7 communication as client Transmission speed, min. 19.2 kbit/s Transmission speed, max. 187.5 kbit/s Functionality PROFIBUS slave...

  • Page 39: Chapter 3 Deployment Cpu 21X-2Bp03

    Setting CPU parameters............... 3-9 Project transfer................... 3-13 Operating modes................3-17 Firmware update ................3-19 Factory reset ..................3-21 VIPA specific diagnostic entries............3-22 Using test functions for control and monitoring of variables ....3-24 HB97E - CPU - RE_21x-2BP03 - Rev. 12/22...

  • Page 40: Assembly

    Chapter 3 Deployment CPU 21x-2BP03 Manual VIPA System 200V Assembly Note! Information about assembly and cabling may be found at chapter "Basics and Assembly". Start-up behavior Turn on power When the CPU is delivered it has been reset. After the power supply has...

  • Page 41: Addressing

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BP03 Addressing Automatic To provide specific addressing of the installed peripheral modules, certain addressing addresses must be allocated in the CPU. The CPU contains a peripheral area (addresses 0 ... 1023) and a process image of the inputs and the outputs (for both each address 0 ...
  • Page 42 Chapter 3 Deployment CPU 21x-2BP03 Manual VIPA System 200V Example for auto- The following figure illustrates the automatic allocation of addresses: matic address allocation Slot: Peripheral area Peripheral area rel. Addr rel. Addr. Input byte 0 Output byte 0 Input byte 1...

  • Page 43: Hints For The Deployment Of The Mpi Interface

    Important notes for the deployment of MPI cables! Deploying MPI cables at the CPUs from VIPA, you have to make sure that Pin 1 is not connected. This may cause transfer problems and in some cases damage the CPU! Especially PROFIBUS cables from Siemens, like e.g.

  • Page 44: Hardware Configuration - Cpu

    Note! The configuration of the CPU requires a thorough knowledge of the Siemens SIMATIC manager and the hardware configurator! • Go to www.vipa.com > Service > Download > GSD- und EDS-Files > Including the GSD-file PROFIBUS and download the file Cx000023_Vxxx.
  • Page 45 Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BP03 Proceeding To be compatible with the Siemens SIMATIC manager the following steps should be executed: • Start the hardware configurator from Siemens with a new project. Slot Module PROFIBUS (1): DP master system (1) •...

  • Page 46: Hardware Configuration - I/O Modules

    Chapter 3 Deployment CPU 21x-2BP03 Manual VIPA System 200V Hardware configuration - I/O modules Hardware After the hardware configuration of the CPU place the System 200V configuration of modules in the plugged sequence. the modules In order to address the installed peripheral modules individually, specific addresses in the CPU have to be assigned to them.

  • Page 47: Setting Cpu Parameters

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BP03 Setting CPU parameters Parameterization Since the CPU from VIPA is to be configured as Siemens CPU 315-2DP via Siemens (315-2AF03 0AB00 V1.2) in the Siemens hardware configurator, the CPU 315-2AF03 parameters of the VIPA CPU may be set with "Object properties" of the CPU 315-2DP during hardware configuration.
  • Page 48 The VIPA CPU is preset such that OB 85 is not called if an I/O access error occurs and no entry is made in the diagnostic buffer either.
  • Page 49 Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BP03 Retentive Memory Number of Memory Enter the number of retentive memory bytes from memory byte 0 onwards. Bytes from MB0 Number of S7 Enter the number of retentive S7 timers from T0 onwards. Each S7 timer Timers from T0 occupies 2bytes.
  • Page 50 Chapter 3 Deployment CPU 21x-2BP03 Manual VIPA System 200V Execution Enter the time intervals in ms, in which the watchdog interrupt OBs should be processed. The start time for the clock is when the operating mode switch is moved from STOP to RUN.

  • Page 51: Project Transfer

    The single participants are connected with each other via bus interface plugs and PROFIBUS cables. Per default the MPI net runs with 187.5kbaud. VIPA CPUs are delivered with MPI address 2. The MPI programming cables are available at VIPA in different variants.
  • Page 52 The "Green Cable" has the order number VIPA 950-0KB00. Attention! Please regard, that you may use the "Green Cable" exclusively at VIPA CPUs with MP I-interface! Please regard the hints for deploying the Green Cable and the MP I jack! •...
  • Page 53 VIPA System components. The Green Cable is a programming and download cable for VIPA CPUs I jack and VIPA field bus masters. The Green Cable from VIPA is available under the order no. VIPA 950-0KB00. The Green Cable allows you to: •...
  • Page 54 Chapter 3 Deployment CPU 21x-2BP03 Manual VIPA System 200V The MMC (Memory Card) serves as external transfer and storage medium. Transfer via There may be stored several projects and sub-directories on a MMC storage module. Please regard that your current project is stored in the root directory and has one of the following file names: •...

  • Page 55: Operating Modes

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BP03 Operating modes Overview The CPU can be in one of 3 operating modes: • Operating mode STOP • Operating mode START-UP • Operating mode RUN Certain conditions in the operating modes START-UP and RUN require a specific reaction from the system program.
  • Page 56 (parameterizable min. 1ms) that stop res. execute a RESET at the CPU in case of an error and set it into a defined STOP state. The VIPA CPUs are developed function secure and have the following system properties: Event...

  • Page 57: Firmware Update

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BP03 Firmware update Overview There is the opportunity to execute a firmware update for the CPU and its components via . For this an accordingly prepared MMC must be in the CPU during the startup.
  • Page 58 CPU, for example if the voltage supply is interrupted during transfer or if the firmware file is defective. In this case, please call the VIPA-Hotline! Please regard that the version of the update firmware has to be different from the existing firmware otherwise no update is executed.

  • Page 59: Factory Reset

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BP03 Factory reset Proceeding With the following proceeding the internal RAM of the CPU is completely deleted and the CPU is reset to delivery state. Please note that here also the MPI address is reset to the address 2! 1.

  • Page 60: Vipa Specific Diagnostic Entries

    Entries in the You may read the diagnostic buffer of the CPU via the Siemens SIMATIC diagnostic buffer manager. Besides of the standard entries in the diagnostic buffer, the VIPA CPUs support some additional specific entries in form of event-IDs. Monitoring the To monitor the diagnostic entries you choose the option PLC >...
  • Page 61 Zinfo2: Slot 0xE004 Multiple parameterization of a I/O address Zinfo1: I/O address Zinfo2: Slot 0xE005 Internal error – Please contact the VIPA-Hotline! 0xE006 Internal error – Please contact the VIPA-Hotline! 0xE007 Configured in-/output bytes do not fit into I/O area 0xE008 Internal error –...

  • Page 62: Using Test Functions For Control And Monitoring Of Variables

    Chapter 3 Deployment CPU 21x-2BP03 Manual VIPA System 200V Using test functions for control and monitoring of variables Overview For troubleshooting purposes and to display the status of certain variables you can access certain test functions via the menu item Debug of the Siemens SIMATIC manager.
  • Page 63 Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BP03 PLC > This test function returns the condition of a selected operand (inputs, Monitor/Modify outputs, flags, data word, counters or timers) at the end of program- Variables execution. This information is obtained from the process image of the selected operands.
  • Page 64 Chapter 3 Deployment CPU 21x-2BP03 Manual VIPA System 200V 3-26 HB97E - CPU - RE_21x-2BP03 - Rev. 12/22...

  • Page 65: Profibus Communication

    Manual VIPA System 200V Chapter 4 PROFIBUS communication Chapter 4 PROFIBUS communication Overview This chapter describes applications of the CPU 21x-2BP03 with PROFIBUS. You'll get all information for the deployment of an intelligent PROFIBUS DP slave. Contents Topic Page Chapter 4 PROFIBUS communication ..........

  • Page 66: Overview

    Chapter 4 PROFIBUS communication Manual VIPA System 200V Overview PROFIBUS DP PROFIBUS is an international standard applicable to an open and serial field bus for building, manufacturing and process automation that can be used to create a low (sensor-/actuator level) or medium (process level) performance network of programmable logic controllers.

  • Page 67: Overview

    Chapter 4 PROFIBUS communication Deployment as PROFIBUS DP slave Overview In contrast to the VIPA PROFIBUS coupler IM 253DP, the PROFIBUS coupler in the CPU 21xDP is an "intelligent coupler". The "intelligent coupler" processes data that is available from an input or an output area of the CPU.
  • Page 68 Chapter 4 PROFIBUS communication Manual VIPA System 200V • Start the Siemens SIMATIC manager and configure a CPU as described Configuration of the slave part at "Hardware configuration - CPU". • Designate the station as "...DP slave" • Add your modules according to the real hardware assembly.
  • Page 69 Input byte Input byte Note! If your DP master system is a System 200V module from VIPA, you may parameterize the directly plugged-in modules by including a "DP200V" slave system. To enable the VIPA CPU to recognize the project as central system, you...

  • Page 70: Dp Slave Parameters

    Chapter 4 PROFIBUS communication Manual VIPA System 200V DP slave parameters Overview With an "intelligent slave", the PROFIBUS section writes its data areas into the memory area of the CPU 21x-2BP03. The assignment of the areas happens via the "properties" of the CPU 21x-2BP03.
  • Page 71 Manual VIPA System 200V Chapter 4 PROFIBUS communication prm. addr. The parameter data are an extract of the parameter telegram. The parameter telegram is created during the master configuration and is send to the slave when: • the CPU 21xDP is in start-up •...

  • Page 72: Diagnostic Functions

    Chapter 4 PROFIBUS communication Manual VIPA System 200V Diagnostic functions Overview PROFIBUS-DP is provided with an extensive set of diagnostic functions that may be used to locate problems quickly and effectively. Diagnostic messages are transferred via the bus and collected by the master.
  • Page 73 Manual VIPA System 200V Chapter 4 PROFIBUS communication Standard Details on the structure of the standard diagnostic data are available from diagnostic data the literature on the PROFIBUS standards. This documentation is available from the PROFIBUS User Organization. The slave standard diagnostic data have the following structure: Byte Bit 7 ...
  • Page 74 Chapter 4 PROFIBUS communication Manual VIPA System 200V Device related The device related diagnostic data provide detailed information on the slave diagnostic data and the peripheral modules. The length of the device related diagnostic data is fixed at 10Byte. Byte Bit 7...Bit 0...

  • Page 75: Internal Status Messages To Cpu

    Manual VIPA System 200V Chapter 4 PROFIBUS communication Internal status messages to CPU The current status of the PROFIBUS communication procedure is obtainable from the status messages that are mapped into the peripheral addressing range of the CPU. Status messages consist of 2Byte with the following structure: Bit-No.
  • Page 76 Hardware This bit is set if the PROFIBUS controller in the CPU 21xDP is defective. In monitoring this case you should contact the VIPA Hotline. DP data Any transfer error on the PROFIBUS will set this error. 4-12...

  • Page 77: Profibus Installation Guidelines

    Manual VIPA System 200V Chapter 4 PROFIBUS communication PROFIBUS installation guidelines • A PROFIBUS DP network may only be built up in linear structure. PROFIBUS in general • PROFIBUS DP consists of minimum one segment with at least one master and one slave.
  • Page 78 In PROFIBUS all participants are wired parallel. For that purpose, the bus bus connector cable must be feed-through. Via the order number VIPA 972-0DP10 you may order the bus connector "EasyConn". This is a bus connector with switchable terminating resistor and integrated bus diagnostic.
  • Page 79 A (EN50170). Starting with release 5 you also can use highly flexible bus cable: Lapp Kabel order no.: 2170222, 2170822, 2170322. With the order no. 905-6AA00 VIPA offers the "EasyStrip" de-isolating tool that makes the connection of the EasyConn much easier.

  • Page 80: Example

    Chapter 4 PROFIBUS communication Manual VIPA System 200V Example Objective This example is intended to show the communication between a master CPU 214DPM and a slave CPU 214DP. The counters are to communicate via the PROFIBUS and to be displayed at the output module of the respective partner.
  • Page 81 Manual VIPA System 200V Chapter 4 PROFIBUS communication Configuration of To be compatible to the Siemens SIMATIC manager, you have to execute CPU 21xDPM the following steps for the System 200V: (master) • Start the hardware configurator from Siemens. • Install the GSD-Datei VIPA_21x.gsd.
  • Page 82 Chapter 4 PROFIBUS communication Manual VIPA System 200V Configuration To be compatible to the Siemens SIMATIC manager, you have to execute CPU 21xDP the following steps for the System 200V: (slave) • Start the hardware configurator from Siemens. • Configure a CPU 315-2DP with DP master system (address 2).
  • Page 83 Manual VIPA System 200V Chapter 4 PROFIBUS communication Application The application program in the CPU 214DPM has two tasks that are program in the handled by two OBs: CPU 214DPM • to test communications by means of the control byte.
  • Page 84 Chapter 4 PROFIBUS communication Manual VIPA System 200V Application As shown above, the application program in the CPU has two tasks that are program in the handled by two OBs: CPU 214DP • Load the input byte from the PROFIBUS slave and transfer the value to the output module.

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