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VIPA System 200V Manual

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Table of Contents

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Manual
VIPA System 200V
Order No.: VIPA HB97E
Rev. 01/46
Subject to change to cater for technical progress.

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Summary of Contents for VIPA System 200V

  • Page 1 Manual VIPA System 200V Order No.: VIPA HB97E Rev. 01/46 Subject to change to cater for technical progress.

  • Page 2: Table Of Contents

    VIPA System 200V Manual Chapter 1 Introduction Chapter 1 Introduction The focus of this chapter is on the introduction of the VIPA System 200V. Outline Various options of configuring central and decentralized systems are presented in a summary. The chapter also contains the general specifications of the System 200V, i.e.

  • Page 3: Chapter 1 Introduction

    The modules are installed directly on a DIN-rail. Bus connectors inserted into the DIN-rail provide the interconnecting bus. The following figure illustrates the capabilities of the System 200V: System 200V dezentral zentral DP 200V SPS 200V...

  • Page 4: Components

    Parameters are saved in a plug-in Flash ROM module. The module can also be configured directly via the Profibus network by means of the VIPA software WinNCS when this is used in conjunction with a Profibus-Master PC plug-in module that is available from the company Softing.

  • Page 5: General Description System 200V

    Chapter 1 Introduction VIPA System 200V Manual General description System 200V • Standard 35mm DIN-rail Structure/ • Peripheral modules with recessed labelling dimensions • Dimensions of the basic enclosure: 1slot width: (HxWxD) in mm: 76x25,4x76 in inches: 3x1x3 2slot width: (HxWxD) in mm: 76x50,8x76 in inches: 3x2x3...

  • Page 6: Iso/Osi Reference Model

    VIPA System 200V Manual Chapter 1 Introduction ISO/OSI reference model The ISO/OSI reference model is based on a proposal that was developed Outline by the International Standards Organization (ISO). This represents the first step towards an international standard for the different protocols. It is referred to as the ISO-OSI model.
  • Page 7 The security layer often also incorporates flow control and error detection functions. Layer 3 to 7 In accordance with Interbus-S and Profibus these layers have not been implemented on the bus couplers supplied by VIPA. HB97E - Rev. 01/46...

  • Page 8: Communication Layers Employed By Automation Systems

    VIPA System 200V Manual Chapter 1 Introduction Communication layers employed by automation systems The flow of information in a company presents a vast spectrum of requirements that must be met by the communication systems. Depending on the area of business the bus system or LAN must support a different number of users, different volumes of data must be transferred and the intervals between transfers may vary, etc.
  • Page 9 Below follows a description of: • System overview of the Profibus modules that are available from VIPA • The principles of Profibus DP • The construction project design of the Profibus masters IM 208 DP •...

  • Page 10: Chapter 2 Profibus-Dp

    • Profibus-DP master, class 1 Profibus-DP master • Project design using WinNCS of VIPA • Project design by means of COM Profibus of Siemens is possible • Project-related data is saved in the internal Flash-ROM or stored on a Flash-Memory card.
  • Page 11 VIPA System 200V Manual Chapter 2 Profibus-DP • Version with RS485 interface or fiber optic connectors Profibus-DP slaves • Online diagnostic protocol with time stamp • DP slaves with an LCD are under development Profibus-DP slave - combination modules IM 253 DP DO 24xDC24V ADR.

  • Page 12: Principles

    Slave-devices A Profibus slave acquires data from peripheral equipment, sensors, drives and transducers. The VIPA Profibus couplers (IM 253 DP, IM 253 DPO and the CPU 24x DP, CPU 21x DP) are modular slave devices that transfer data between the System 200V periphery and the high-level master.
  • Page 13 VIPA System 200V Manual Chapter 2 Profibus-DP The bus transfer protocol provides two alternatives for the access to the Communications bus: Master communications is also referred to as token-passing procedure. Master with The token-passing procedure guarantees the accessibility of the bus. The...
  • Page 14 PE: process image of the inputs PA: process image of the outputs A V-bus cycle (V-Bus=VIPA back-panel bus) saved all the input data from V-bus cycle the modules in the PE and all the output data from the PA in the output modules.
  • Page 15 When the V-bus cycle time exceeds the DP-cycle time the RUN-LED on the VIPA-Profibus slave is extinguished. This function is supported as of hardware revision level 6. The VIPA Profibus-DP masters provide ”word-consistency”! Data consistency Consistent data is the term used for data that belongs together by virtue of its contents.
  • Page 16 Addressing be unique in each bus system and may be a number anywhere between 0 and 125. The address of the VIPA Profibus coupler is set by the addressing switch located on the front of the module. You must assign the address to the VIPA Profibus master during the configuration phase.

  • Page 17: Construction Of The Im 208 - Dp Master With Rs485

    VIPA System 200V Manual Chapter 2 Profibus-DP Construction of the IM 208 - DP master with RS485 • Class 1 Profibus-DP master Properties • 125 DP slaves can be connected to a DP master. • Inserts the data areas of the slaves located on the V-bus into the addressing area of the CPU 24x •...
  • Page 18 Chapter 2 Profibus-DP VIPA System 200V Manual RS485 interface The VIPA Profibus master is connected to your Profibus network via the 9- pin socket. The following figure shows the assignment of the individual pins Assignment shield n.c. RxD/TxD-P CNTR-P 5V (70mA max.) n.c.
  • Page 19 VIPA System 200V Manual Chapter 2 Profibus-DP Power On Operating modes The IM 208 interface is powered on. The configuration data is read from the memory card, the validity is verified and the data is stored in the internal RAM of the IM 208.

  • Page 20: Configuration Of Im 208 - Dp Master With Rs485

    System 200V CPU The IM 208 master modules can be used to connect up to 125 Profibus DP slaves to a System 200V CPU. The master communicates with the slaves applications and maps the data areas into the memory map of the CPU via the back panel bus.
  • Page 21 VIPA System 200V Manual Chapter 2 Profibus-DP Configuration The Profibus master can be configured by means of the VIPA WinNCS configuration tool. under WinNCS The WinNCS configuration procedure is outlined below: Start WinNCS and create a new project file for the ”Profibus” function by clicking on File >...
  • Page 22 The transfer from your PC into the IM 208 DP-Master is performed by the project "Green Cable" that is available form VIPA. You can transfer your project from your PC via the Profibus interface into the internal Flash-ROM of the IM 208 DP Master.
  • Page 23 The internal Flash-ROM of your IM 208 DP-master contains a project. Procedure • Connect your PC to the MPI-interface of the VIPA CPU 21x by means of the "Green Cable". The MPI-interface of the VIPA CPU 21x performs an internal RS232/MPI conversion when it is connected to the "Green Cable".

  • Page 24: Construction Of The Im 208 - Dp Master With A Fo Link

    • 125 DP-slaves can be connected to a DP master • Maps the data areas of the slaves into the addressing area of the CPU 24x via the V-Bus • Project configuration by means of VIPA WinNCS or Siemens ComProfibus • Diagnostic facilities...
  • Page 25 If you are using a PC to configure your projects you can order an EPROM- programmer from VIPA under the order no.: VIPA Multi-Prommer. This device can save configuration data to the memory components that are used by the Siemens S5 and S7.
  • Page 26 Chapter 2 Profibus-DP VIPA System 200V Manual Power On Operating modes Power is applied to the IM 208-interface. Configuration data is retrieved from the memory card, verified, and saved into the internal RAM of the IM 208. The master will automatically change to RUN mode if the operating mode selector is set to RUN and parameters are acceptable.

  • Page 27: Configuration Of Im 208 - Dp-Master With Fo-Link

    Applications in IM 208 master modules can be used to connect up to 125 Profibus DP slaves to a System 200V CPU. The master communicates with the slaves conjunction with and maps the data areas into the memory map of the CPU via the back System 200V CPU panel bus.
  • Page 28 Chapter 2 Profibus-DP VIPA System 200V Manual Configuration by The VIPA configuration tool WinNCS provides a user-friendly method for the configuration of your Profibus master. means of WinNCS Here follows a short outline of the configuration sequence under WinNCS: Start WinNCS and create a new project file for the ”Profibus” function by clicking on File >...
  • Page 29 Transfer via SIP-Tool VIPA can also supply a serial cable. This cable can be used to transfer the 2bf-file by means of the SIP-Tool into the IM208 master. The program SIP.EXE is supplied with WinNCS and it is located on the directory WinNCS\SIP.

  • Page 30: Construction Im 253 - Dp-Slave

    Chapter 2 Profibus-DP VIPA System 200V Manual Construction IM 253 - DP-Slave • Profibus-DP slave for a max. of 32 peripheral modules (a max. of 16 Properties analog modules) • A max. of 152 bytes of input data and 152 bytes output data •...
  • Page 31 VIPA System 200V Manual Chapter 2 Profibus-DP Components The module carries a number of LED’s that are available for diagnostic LED’s purposes on the bus and for displaying the local status. The following table explains the different colors of the diagnostic LED’s.
  • Page 32 Chapter 2 Profibus-DP VIPA System 200V Manual FO interface These connectors are provided for the fiber optic link between your send Profibus coupler and the Profibus. The diagram shows the layout of the interface: eceive This address selector is used to configure the address for the Bus-coupler.
  • Page 33 VIPA System 200V Manual Chapter 2 Profibus-DP The block diagram below shows the hardware structure of the bus coupler Block diagram as well as the internal communication paths: galvanic isolation (by means of opto couplers and DC/DC converter) RS 485...

  • Page 34: Construction Im 253 Dp, Do 24Xdc24V

    Chapter 2 Profibus-DP VIPA System 200V Manual Construction IM 253 DP, DO 24xDC24V This module consists of a Profibus slave complete with an integrated 24- General port output unit. The 24 output channels are controlled directly via the Profibus. The output channels are capable of a maximum load current of 1A.
  • Page 35 VIPA System 200V Manual Chapter 2 Profibus-DP The components of the Profibus section are identical with the components Components of the Profibus slave module that was described above. The Profibus section carries a number of LED’s that can also be used for LED’s Profibus...
  • Page 36 Chapter 2 Profibus-DP VIPA System 200V Manual Profibus RS485 A 9-pin RS485 interface is used to connect your Profibus slave to your Profibus. interface The following diagram shows the pin-assignment for this interface Assignment shield n.c. RxD/TxD-P CNTR-P 5V (max. 70mA) n.c.
  • Page 37 VIPA System 200V Manual Chapter 2 Profibus-DP Address selector This address selector is used to configure the address for the Bus-coupler. Addresses may range from 1 to 99. Addresses must be unique on the bus. When the address is set to 00 a once-off image of the diagnostic data is saved to Flash-ROM.

  • Page 38: Configuration Im 253 - Dp-Slave

    GSD file VIPA supplies a diskette with every Profibus module. This diskette contains all the GSD and type files of the VIPA Profibus modules. Please install the required files from your diskette into your configuration tool.
  • Page 39 It may be necessary that you must implement certain modifications to the type file to ensure reliable operation of the system in applications that include the Siemens IM308-B. Please contact the VIPA hotline in this respect. HB97E - Rev. 01/46...

  • Page 40: Diagnostic Functions Of The Profibus-Dp Slaves

    The most recent 100 diagnostic messages along with a time stamp are stored in RAM and saved to the Flash ROM of every VIPA Profibus slave. These can be investigated by means of software or displayed via the LC display (under development).
  • Page 41 VIPA System 200V Manual Chapter 2 Profibus-DP The length of the diagnostic messages that are generated by the Profibus Structure of the slave is 23 bytes. This is also referred to as the device- related diagnostic- Profibus data. diagnostic data...
  • Page 42 Chapter 2 Profibus-DP VIPA System 200V Manual Header for These bytes are only prepended to the device-related diagnostic data when this is being transferred via Profibus. device-related diagnostics Byte Bit 7 ... Bit 0 Bit 0 ... Bit 5: Length device-related diagnostic data incl. byte 6 Bit 6 ...
  • Page 43 VIPA System 200V Manual Chapter 2 Profibus-DP The following section contains all the messages that the diagnostic data Overview of can consist of. The structure of byte 2 ... byte 23 depends on the message diagnostic- (byte 0). When the diagnostic data is transferred to the master via Profibus messages byte 7 of the master corresponds to byte 0 of the slave.
  • Page 44 Chapter 2 Profibus-DP VIPA System 200V Manual DP configurations error - entry Length: 6 Depending on the mode and when the length of the configuration message matches the length of the default-configuration the different entries in the configuration message are compared to the default configuration.
  • Page 45 2Bh: V-bus delayed acknowledgment System 200V diagnostic alarm Length: 16 Byte Bit 7 ... Bit 0 32h: System 200V diagnostic alarm Module-No. or plug-in location 1 ... 32: Module-No. or plug-in location 0: Module-No. or plug-in location not available 2 ... 14...

  • Page 46: Installation Guidelines

    Chapter 2 Profibus-DP VIPA System 200V Manual Installation guidelines • The VIPA Profibus DP-network must have a linear structure. Profibus in general • Profibus DP consists of a minimum of one segment with at least one master and one slave.
  • Page 47 VIPA System 200V Manual Chapter 2 Profibus-DP • Any FO master must only be installed on an electrical system by means combined system of an Optical Link Plug, i.e. slaves must not be located between a master and the OLP.
  • Page 48 For that purpose the bus cable must be connected in a continuous uninterrupted loop. Via the order number VIPA 972-0DP10 you may order the bus connector "EasyConn". This is a bus connector with switchable terminating resistor and integrated bus diagnosis.
  • Page 49 VIPA System 200V Manual Chapter 2 Profibus-DP The fiber optic cable (FO) transfers signals by means of electromagnetic Profibus wit FO waves at optical frequencies. Total reflection will occur at the point where link the coating of the fiber optic cable meets the core since the refractive index of this material is lower than that of the core.
  • Page 50 When the bus has been turned on you can recognize the receive line by the light while the darker line is the send line. VIPA recommends that you use the FO-connector supplied by Hewlett Packard (HP). Two different...
  • Page 51 VIPA System 200V Manual Chapter 2 Profibus-DP FO-connector without crimp-type assembly HP order no.: HFBR-4531 Advantages: no special tool required. Connecton for predecessor This shell of this type of plug is provided with an integrated strain relief. reception The fiber optic cable is clamped...
  • Page 52 Chapter 2 Profibus-DP VIPA System 200V Manual Example of a Profibus network The CPU must have a short cycle time to ensure that the data from slave One CPU and no. 5 (on the right) are always up to date. This type of structure is only...
  • Page 53 VIPA System 200V Manual Chapter 2 Profibus-DP Multi master Multiple master interfaces on a single bus in conjunction with a number of slaves: system IM 208 IM 208 IM 253 IM 253 Input/output periphery Input/output periphery IM 253 IM 253...
  • Page 54 Chapter 2 Profibus-DP VIPA System 200V Manual Optical Profibus IM 208 1,2, IM 253 Input/output periphery IM 253 Input/output periphery IM 253 Input/output periphery IM 253 Input/output periphery Linked to other masters via optical Expansion options - slaves optical or electrical links (by means of an optical...
  • Page 55 VIPA System 200V Manual Chapter 2 Profibus-DP Combination of In a combined fiber optical Profibus systems only a single converter (OLP) may be installed between any two masters! optical and electrical Profibus IM 208 IM 253 Input/output periphery Bus connector RS 485...

  • Page 56: Commissioning

    A number of different transfer methods are employed due to the fact that a Transferring your number of different hardware versions of the VIPA Profibus master project modules exist. These transfer methods are described in the master configuration guide for the respective hardware version.
  • Page 57 VIPA System 200V Manual Chapter 2 Profibus-DP Start-up behavior When the IM 208 interface is connected to a supply (Power On) the IM 208 - Master configuration data is read from the memory card, verified and stored into the internal RAM of the IM 208.

  • Page 58: Using The Diagnostic Led's

    Chapter 2 Profibus-DP VIPA System 200V Manual Using the diagnostic LED’s The following example shows the reaction of the LED’s for different types of network interruption. Interruption at position A The Profibus has an open circuit. Interruption at position B Communications via the back panel bus has been interrupted.

  • Page 59: Example - System 200V With Profibus Under Winncs

    This example employs output byte 16 for the transfer of the counter value. Note! You can also find this example in the HB91 "VIPA Component Library - VCL" manual that also contains a description of WinNCS. This problem can be divided into the following section: •...
  • Page 60 Chapter 2 Profibus-DP VIPA System 200V Manual System structure CPU with IM 208 master interface and DO 8 CP 240 IM 208 DI 8 directly installed peripheral modules E128/ A128 CPU 24x SM 221 SM 222 SM 240 Profibus-DP slave...
  • Page 61 Your Profibus together with the decentralized periphery is included as a representation of this module. Under [Map] this is displayed as the blue area. At this point you must configure the remaining System 200V modules as described in 5., "221-1BF00, "222-1HF00" and "240-1BA00".

  • Page 62: Technical Data

    Chapter 2 Profibus-DP VIPA System 200V Manual Technical data Profibus-DP master IM 208 DP Electrical data VIPA 208-1DP01 Power supply via back panel bus Current consumption 380mA max. ≥ 500V AC Isolation Status indicators via LED’s on the front Connections/interfaces...
  • Page 63 VIPA System 200V Manual Chapter 2 Profibus-DP IM 208 DPO Electrical data VIPA 208-2DP10 Power supply via rear panel bus Current consumption max. 380mA ≥ 500V AC Isolation Status indicator via LED’s located on the front Connections/interfaces 4-pole socket for fibre optic cable...
  • Page 64 Chapter 2 Profibus-DP VIPA System 200V Manual Profibus-DP- Slave IM 253 DP Electrical data VIPA 253-1DP00 Power supply 24V DC, from ext. power supply connected to front Current consumption 1A max. ≥ 500V AC Isolation Status indicator via LED’s on the front...
  • Page 65 VIPA System 200V Manual Chapter 2 Profibus-DP IM 253 DPO Electrical data VIPA 253-1DP10 Power supply 24V DC, from ext. power supply connected to front Current consumption 1A max. ≥ 500V AC Isolation Status indicator via LED’s on the front...
  • Page 66 Chapter 2 Profibus-DP VIPA System 200V Manual Profibus-DP-slave combination module IM 253 DP DO 24xDC24V Electrical data VIPA 253-2DP20 Power supply 24V DC, from ext. power supply connected to front Current consumption 5A max. Profibus interface Connection 9-pin D-type socket Network topology Linear bus, active bus terminator at both ends.
  • Page 67 Interbus This chapter contains all the information that you require to connect your Overview System 200V periphery to the Interbus. A description of the Interbus principles is followed by details of the Interbus coupler, its installation and commissioning. The chapter is concluded by the technical data.

  • Page 68: Chapter 3 Interbus

    VIPA System 200V Manual System overview You can use the VIPA Interbus slave to connect up to 16 input and 16 output modules of the System 200V to your Interbus. At present one Interbus slave module is available from VIPA.

  • Page 69: Principles

    VIPA System 200V Manual Chapter 3 Interbus Principles Interbus is a pure master/slave system that has very few protocol General overheads. For this reason it is well suited for applications on the sensor / actuator level. Interbus was developed by PHOENIX CONTACT, Digital Equipment and the technical University of Lemgo during the 80s.
  • Page 70 Chapter 3 Interbus VIPA System 200V Manual Restrictions on The hardware overhead for Interbus devices increases in proportion with the width of the data. It is for this reason that the maximum data width was the data capacity limited to 20 bytes for input data and 20 bytes of output data.
  • Page 71 VIPA System 200V Manual Chapter 3 Interbus Process data Interbus is based upon a ring structure that operates as a cyclic shift register. Every Interbus module inserts a shift register into the ring. The transfer number of I/O points supported by the module determines the length of this shiftregister.
  • Page 72 Chapter 3 Interbus VIPA System 200V Manual Transfer of control Process data words also contain control and monitoring information. This and monitoring information is only transferred once at the beginning or at the end of the information peripheral data of any data cycle. This is why this system is also referred to as a transmission frame procedure.

  • Page 73: Vipa Interbus Coupler

    VIPA System 200V Manual Chapter 3 Interbus VIPA Interbus coupler LED status indicators Construction IM 253 IBS Power supply connector for the external 24V supply Interbus plug inbound interface Interbus socket outbound interface DC 24V VIPA 253-1IB00 Components The module has a number of LED’s are available for diagnostic purposes LED’s...
  • Page 74 Chapter 3 Interbus VIPA System 200V Manual Sockets and plugs The interfaces for the inbound and the outbound bus lines are located on the front panel of the module. These consist of 9-pin D-type connectors. The following diagram shows the pin assignment for this interface:...
  • Page 75 VIPA System 200V Manual Chapter 3 Interbus Block diagram The following block diagram shows the hardware structure of the bus coupler: galvanic isolation (by means of optocouplers and DC/DC converters) RS 422 RS 422 Inbound Outbound Interbus line Interbus line...

  • Page 76: Connection To Interbus

    Chapter 3 Interbus VIPA System 200V Manual Connection to Interbus Interbus wiring requirements Interbus coupler n: Interbus coupler n+1: Outbound interface Inbound interface shield shield RBST Due to the fact that Interbus remote bus segments can be distributed over Isolation...

  • Page 77: Applications In Conjunction With Interbus

    VIPA System 200V Manual Chapter 3 Interbus Applications in conjunction with Interbus The bus coupler determines the configuration of the installed modules after Process data power on and enters the respective data into the internal process image. allocation This process image is sent to the master. From the process images the master generates a process data list for all couplers connected to the bus.
  • Page 78 Chapter 3 Interbus VIPA System 200V Manual Combination of digital/analog periphery Master: process data allocation inputs: Input byte 0 AI 4 (8 bytes) Input byte 7 Input byte 8 Input byte 9 SSI input (4 bytes) Input byte 10 Input byte 11...
  • Page 79 VIPA System 200V Manual Chapter 3 Interbus ID-code and ID- During the ID cycle that is executed when the Interbus system is being initialised the different modules connected to the bus identify themselves length with their individual functionality and the word length. When the Interbus coupler is turned on it determines its Interbus length during the initialisation phase of the bus modules and generates the respective ID-code.
  • Page 80 Chapter 3 Interbus VIPA System 200V Manual Data consistency Consistent data is the term used for data that belongs together by virtue of its contents. This is the high and the low byte of an analogue value (word consistency) as well as the control and status byte along with the respective parameter word for access to the registers.

  • Page 81: Commissioning

    VIPA System 200V Manual Chapter 3 Interbus Commissioning • Assembly and Assemble your Interbus coupler using the required modules. integration with • Configure the Interbus coupler by means of the configuration tool that Interbus was supplied with the master. • Connect the Interbus cable to the coupler and turn the power on.
  • Page 82 Chapter 3 Interbus VIPA System 200V Manual Example of the The following example shows the reaction of the LED’s to different types of network interruption. use of the diagnostic LED’s Interruption at position A The bus was interrupted between the master and slave 1.
  • Page 83 VIPA System 200V Manual Chapter 3 Interbus Configuration of As mentioned before, Interbus generates a data area containing both input and output bytes. The assignment of the modules connected to the bus the master coupler and the bits and bytes of the process image is provided by the bus coupler.

  • Page 84: Technical Data

    Chapter 3 Interbus VIPA System 200V Manual Technical data Interbus coupler IM 253 IBS Electrical data VIPA 253-1IB00 Power supply 24V DC, ext. power supply connected to the front Current consumption 300mA max. ≥ 500V AC, according to DIN 19258...
  • Page 85 Chapter 4 CAN-Bus CANopen Chapter 4 CAN-Bus CANopen This chapter contains the description of the VIPA CANopen slave. The Overview introduction to the system is followed by the description of the module. Another section of this chapter concerns CAN-Bus applications for the module.

  • Page 86: Chapter 4 Can-Bus Canopen

    Chapter 4 CAN-Bus CANopen VIPA System 200V Manual System overview You can use the VIPA CAN-Bus coupler to link up to 32 modules (of 40 bytes each) of your System 200V periphery with CANopen. A single CAN-Bus coupler is currently available from VIPA.

  • Page 87: Principles

    VIPA System 200V Manual Chapter 4 CAN-Bus CANopen Principles CAN-B (control area network) is an international standard for open fieldbus General systems intended for building, manufacturing and process automation applications that was originally designed for automotive applications. Due to its extensive error detection facilities the CAN bus system is regarded as the most secure bus system.
  • Page 88 Ω terminated by a 120 termination resistor. Your VIPA CAN bus coupler contains a 9-pin socket. You must use this socket to connect the CAN bus coupler as a slave directly to your CAN bus network. All devices on the network use the same Baud rate.

  • Page 89: Bus Coupler Canopen

    VIPA System 200V Manual Chapter 4 CAN-Bus CANopen Bus coupler CANopen Construction IM 253 CAN LED status indicators CAN-Bus socket Address or. Baud rate selector Connector for an external 24V supply ADR. DC24V VIPA 253-1CA00 Components The module is equipped with three LED’s for diagnostic purposes. The LED’s...
  • Page 90 Module ID-setting activated ER off RD blinks 1 Hz BA off The VIPA CAN-Bus coupler is connected to the CAN-Bus system by 9-pin D-type means of a 9-pin socket. socket The following diagram shows the pin assignment for the interface Assignment n.c.
  • Page 91 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen Address selector The address selector is used to specify the module-ID as well as the CAN Baud rate. for Baudrate and module-ID For details please refer to the section under the heading "Baudrate and Module-ID settings "...
  • Page 92 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual Block diagram The following block diagram shows the hardware structure of the bus coupler and the internal communications: galvanic isolation (by means of optocouplers and DC/DC converter) CAN Transceiver CANopen-Bus Data Exchange...

  • Page 93: Baudrate And Module-Id Settings

    VIPA System 200V Manual Chapter 4 CAN-Bus CANopen Baudrate and module-ID settings You have the option to specify the baudrate and the module-ID by setting the address selector to 00 within a period of 10s after you have turned the power on.

  • Page 94: Message Structure

    CANopen devices exchange data in the form of objects. The CANopen communication profile defines two different object types as well as a number of special objects. The VIPA CAN-Bus coupler supports the following objects: • 5 transmit PDO’s • 5 receive PDO’s •...
  • Page 95 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen CANopen function The following table lists the defined CANopen objects and function codes that are supported by the VIPA CAN-Bus coupler: codes Object Function code Receiver Definition Function (4 bits) 0000 Broadcast CiA DS-301 Network managem.
  • Page 96 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual 5 process data objects (PDO) are available for the exchange of process CANopen object data communications. Every PDO consists of a maximum of 8 data bytes. PDO’s The transfer of PDO’s is not verified by means of acknowledgments since the CAN protocol guarantees the transfer.
  • Page 97 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen Sample I/O- Here follows an example of the I/O-module allocation to explain how the PDO input bytes are assigned to the respective I/O-modules. module complement Plug-in location no.: Module DI32 D032 DIO16...
  • Page 98 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual Receive PDO-COB-IDs (outputs): Receive PDO’s 0x200 + module-ID: PDO1M2S digital (DS-301) 0x300 + module-ID: PDO2M2S analog (DS-301) 0x400 + module-ID: PDO3M2S 0x500 + module-ID: PDO4M2S 0x780 + module-ID: PDO5M2S Depending on the module configuration, PDO’s 3 to 5 are distributed amongst the digital inputs and analog inputs if it is necessary to transfer more than 8 bytes of digital or analog input data.
  • Page 99 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen In this example the output bytes of the I/O-modules are assigned as follows to the output PDO’s: PDO-type Len. Type Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5...
  • Page 100 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual The Service-Data-Object (SDO) is used for accesses to the object Service-data- directory. You can use the SDO to read from or to write to the object objects SDO’s directory. The CAL level-7 protocol contains the specifications for the Multiplexed-Domain-Transfer-Protocol that is used by the SDO’s.
  • Page 101 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen 1014h Emergency COB-ID 1017h Heartbeat Producer Time (Value * 1ms) 1018h Device identification Index 0: number of elements (permanently set to 4) Index 1: vendor-ID (0xAFFEAFFEhex) Index 2: hardware revision level (0x04hex)
  • Page 102 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual 3002h X Analog parameter data for 2. analog module Sub-index 0: number of analog parameter data items (inputs o. outputs) per analog module Sub-indices 1…4: 2 words of analog parameter data per sub-index...
  • Page 103 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen 3102h x Parameter data for 2. CP240 module Sub-index 0: baudrate Sub-index 1: protocol Sub-index 2: delayed acknowledgment Sub-index 3: character delay time Sub-index 4: attempts Sub-index 5: bit parameters Sub-index 6: 3964(R) parameter...
  • Page 104 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual 3402h x Counter parameters Sub-indices 0…4 (8 bytes): Every sub-index consists of 2 data words. Enter your parameter bytes here: Sub-index 0: number of sub-indices Sub-index 1: parameter byte 0 ... 1 Sub-index 4: parameter byte 6 ...
  • Page 105 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen 6401h Analog-input array (see DS 401) 6402h Counter-input array (see DS 401) 6404h CP240-input array (see DS 401) 6411h Analog-output array (see DS 401) 6412h Counter-output array (see DS 401) 6414h CP240-output array (see DS401)
  • Page 106 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual The VIPA CAN-Bus coupler is provided with the emergency object to notify Emergency other devices connected to the CANopen bus with highest priority in the Object event that an internal error has occurred.
  • Page 107 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen Additional error information for application specific errors: Error detected Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Error during initialization of back 0x01 0x00 0x00 0x00 0x00 panel modules Error during module configuration...
  • Page 108 NMT-service messages have the COB-Identifier 0000h. An additional module-ID is not required. The length is always 2 data bytes. The first data byte contains the NMT-Command specifier: NMT-Services of the VIPA CAN-Bus coupler (DS 301): (6): "Start_Remote_Node" NMT-Command specifier: 01h...
  • Page 109 (100Dh) has been set to zero by an SDO download from the master, the expiry of the guard time is not monitored and the module remains in its current operating mode. From software version V2.03 (Index 100A) the VIPA CAN-coupler also Heartbeat supports the Heartbeat Mode in addition to Node Guarding.

  • Page 110: The Structure Of The Process Image

    Chapter 4 CAN-Bus CANopen VIPA System 200V Manual The structure of the process image PDO's in the CAN-coupler Send-PDO's (inputs) 1. digital-PDO Byte 0 Byte 1 Byte 2 Modul-IDh+ Byte 3 180h (perm.) Byte 4 Byte 5 Byte 6 Byte 7 1.

  • Page 111: Configuration Of The Can Bus Coupler

    VIPA System 200V Manual Chapter 4 CAN-Bus CANopen Configuration of the CAN bus coupler The configuration procedure for a CAN-Bus coupler is explained by means of an example. Define the configuration of a CAN-Bus coupler as follows: Example 1 Digital inputs...
  • Page 112 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual 1. Prepare a configuration table To simplify the configuration we recommend that you prepare a table as shown below: Plug-in Total locat. no.: Module DI32 D032 DIO16 FM250 type Module 9FC1 9FC3 A5E0 AFD8 BFD2 15C4...
  • Page 113 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen 3. Preparation of the send-PDO’s PDO-Type Length Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 PDO1S2M DI32 DI32 DI32 DI32 DIO16 DIO16 Plug-in Plug-in...
  • Page 114 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual 5. Configuration of send- and receive-PDO’s in the master-con- figuration tool The respective PDO’s must be configured in the master configuration tool. The configuration procedure is described in the respective manuals. 6. Configuration of analog modules Analog- and counter modules are configured in the object directory.
  • Page 115 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen 7. Enable analog send-PDO’s By default the analog send-PDO’s are blocked and they must be enabled by the user. For our example this means that the PDO’s for AI-module in plug-in location 6 and the counter module in plug-in location 7 must be enabled.
  • Page 116 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual Operation Index Subindex Default (h) Value (h) Read 6426 0000FFFF 0000FFFF Write 6426 00000000 Read 6426 0000FFFF 0000FFFF Write 6426 00000000 Read 6426 0000FFFF 0000FFFF Write 6426 00000000 Read 6426 0000FFFF 0000FFFF...
  • Page 117 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen The following example is intended to explain the configuration of a CAN- Example 2 Bus coupler. The master consists of the CANopen master for 115U, 135U and 155U of ANTAL ELECTRONIC. The respective manual contains detailed specifications about the CAN-Bus master and it's commissioning.
  • Page 118 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual Example The PDO numbers start from 0. Every PDO consists of 8 bytes. continued ... The example results in the following cross-reference: Digital input ID-no. Address Byte length PDO-no. Digital output ID-no.
  • Page 119 VIPA System 200V Manual Chapter 4 CAN-Bus CANopen Example This results in the following addresses for the cross-reference: continued ... Digital input ID-no. Address Byte length PDO-no. EB32 Digital output ID-no. Address Byte length PDO-no. AB32 Analog input ID-no. Address Byte length PDO-no.
  • Page 120 Chapter 4 CAN-Bus CANopen VIPA System 200V Manual Example These specifications result in the following data module, in this example DB7: continued ... DB7 - Allocation data module: 000,000 0, no synchronous operations 000,200 Master-ID, base address of the SDO channel...

  • Page 121: Module Identifiers

    VIPA System 200V Manual Chapter 4 CAN-Bus CANopen Module identifiers The following table contains the identifiers of all System 200V modules and the number of bytes used by the modules. I/O-module type Identifier Number of Number of Number of Number of...

  • Page 122: Technical Data

    Chapter 4 CAN-Bus CANopen VIPA System 200V Manual Technical data CANopen coupler IM 253 CAN Electrical data VIPA 253-1CA00 Power supply 24V DC, ext. power supply connected to the front Current consumption 700mA max. ≥ Isolation 500V AC Status indicator by means of LED’s located on the front...
  • Page 123 Chapter 5 DeviceNet Chapter 5 DeviceNet This chapter contains the description of the VIPA DeviceNet-slave. The Overview introduction to the system is followed by the description of the module. Another section of this chapter concerns the configuration by means of the...

  • Page 124: Chapter 5 Devicenet

    VIPA System 200V Manual System overview You can use the VIPA DeviceNet-coupler coupler to link up to 32 modules (of 40 bytes each) of your System 200V periphery by means of DeviceNet. The following DeviceNet-components are currently available from VIPA. IM 253 DN ADR.

  • Page 125: Principles

    VIPA System 200V Manual Chapter 5 DeviceNet Principles DeviceNet is an open Low-End network that is based upon the physical General properties of CAN-Bus. The bus is also used to supply the devices with the required 24V DC power. You can use DeviceNet to install direct connections between your control...
  • Page 126 Chapter 5 DeviceNet VIPA System 200V Manual Communication DeviceNet employs a master-line/spur-line topology with up to 64 network nodes. The maximum distance is either 500m at a rate of 125kBaud, 250m medium at a rate of 250kBaud or 100m at a rate of 500kBaud.

  • Page 127: Vipa Devicenet-Coupler

    VIPA System 200V Manual Chapter 5 DeviceNet VIPA DeviceNet-coupler The DeviceNet coupler IM 253 DN provides a simple method of interfacing any decentralized peripheral modules by means of the DeviceNet protocol. • Group 2 only Device Properties - employs the predefined connection set •...
  • Page 128 Chapter 5 DeviceNet VIPA System 200V Manual Components LED’s 4 LED's on the front allow for the quick troubleshooting the current status of the module. A detailed description of the troubleshooting procedure by means of the LED's and the back panel is available in a section of the chapter on "Troubleshooting".
  • Page 129 VIPA System 200V Manual Chapter 5 DeviceNet Block diagram The following block diagram shows the hardware structure of the bus coupler in principle as well as the internal communications: galvanic isolation (by means of opto-coupler and DC/DC converter) CAN Transceiver...

  • Page 130: Configuration By Means Of The Devicenet Manager

    • Setting the communication rate and the Node-Address of the module • Test on the DeviceNet • Module configuration • I/O-addressing of the DeviceNet-scanner (Master) During the configuration the module specific data of the VIPA DeviceNet Configuration of coupler are defined and supplied to the DeviceNet manager. the DeviceNet...

  • Page 131: Specifying Baudrate And Node-Address

    VIPA System 200V Manual Chapter 5 DeviceNet Specifying Baudrate and Node-Address You can set the baud rate as well as the Node-Address when the power has been turned off. These will be transferred into the module when you turn the respective power supply on.

  • Page 132: Test In Conjunction With The Devicenet

    Chapter 5 DeviceNet VIPA System 200V Manual Test in conjunction with the DeviceNet • Connect the PC containing the DeviceNet-Manager and the VIPA Procedure DeviceNet-coupler to the DeviceNet. • Define the communication rate and the Node-Address on the coupler • Turn the power supply to the bus coupler on.

  • Page 133: Module Configuration In The Devicenet-Manager

    VIPA System 200V Manual Chapter 5 DeviceNet Module configuration in the DeviceNet-manager The System 200V includes configurable modules like analog modules. When you are using these modules in conjunction with a DeviceNet- coupler the respective parameters must be saved in the DeviceNet- coupler.
  • Page 134 Chapter 5 DeviceNet VIPA System 200V Manual • Locate an unused group in the list of parameters (Value=0000 0000) You can display all 8 groups in the parameter list by entering "All Parameters" into the selection field Parameter Group. • Double click the "Len"-parameter The following dialog box is displayed: •...
  • Page 135 VIPA System 200V Manual Chapter 5 DeviceNet • When you have entered all parameters into the different groups you can transfer and save the parameters in the DeviceNet-coupler by clicking the [Save to Device] button. The following selection window is opened when you click [Save to...
  • Page 136 Chapter 5 DeviceNet VIPA System 200V Manual Example The following example is intended to show the configuration of the System 200V. Let us assume that the system has the following structure: DI 8 DI 8 DI 8 DO 8 DO 8...
  • Page 137 VIPA System 200V Manual Chapter 5 DeviceNet The analog-input-module has the following parameters Byte Bit 7 ... Bit 0 Default Diagnostic alarm-byte: Bit 0 ... 5: reserved Bit 6: 0: Diagnostic alarm inhibited 1: Diagnostic alarm enabled Bit 7: reserved reserved Function-no.

  • Page 138: I/O-Addressing Of The Devicenet-Scanner

    Chapter 5 DeviceNet VIPA System 200V Manual I/O-addressing of the DeviceNet-scanner The DeviceNet-coupler determines the modules installed on the back panel bus automatically and uses the result to generate the number of input and output bytes. You must determine these two values when you configure the input/output modules and enter the in the DeviceNet-scanner (master): •...

  • Page 139: Diagnostics

    VIPA System 200V Manual Chapter 5 DeviceNet Diagnostics The LED's installed to display the status allow for extensive diagnostics Overview during the POWER ON - procedure as well as operation. The result of the diagnosis is determined by the combination of the different LED's and the current operational mode.
  • Page 140 Chapter 5 DeviceNet VIPA System 200V Manual POWER ON with Description DeviceNet without PW on After POWER ON the LED PW is turned on. Master ER off The LED RD blinks because: • the back panel bus is operating properly RD blinks •...
  • Page 141 → LED ER and RD blink! • with a network WHO in the DeviceNet-Manager → in case of a hardware-error the IM253DN will not appear on the network Please call the VIPA-hotline when a hardware error has occurred! Proper operation Description...
  • Page 142 Chapter 5 DeviceNet VIPA System 200V Manual Error during the Description operation with PW on After POWER ON the LED PW is on. DeviceNet and ER on The LED ER is turned on because an error was Master RD off detected on the back panel bus.
  • Page 143 → LED ER and RD blink! • with a network WHO in the DeviceNet-Manager → in case of a hardware-error the IM253DN will not appear on the network Please call the VIPA-hotline when a hardware error has occurred! HB97E - Rev. 01/46 5-21...

  • Page 144: Profibus Interface

    Chapter 5 DeviceNet VIPA System 200V Manual Profibus interface The modular System 200V can be used very easily to establish a Description DeviceNet / Profibus-Bridge. The Profibus-Master is simply installed together with the DeviceNet-coupler on the back panel bus. The connection from the DeviceNet to Profibus DP can transfer 256 bytes of input and 256 bytes of output data.

  • Page 145: Technical Data

    VIPA System 200V Manual Chapter 5 DeviceNet Technical data DeviceNet-coupler IM 253 DN Electrical data VIPA 253-1DN00 24V DC ±15%, via an external power supply Power supply connected at the front Current consumption Bus coupler: 50mA incl. supply to the peripheral modules: 800mA max.
  • Page 146 Chapter 5 DeviceNet VIPA System 200V Manual 5-24 HB97E - Rev. 01/46...
  • Page 147 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Chapter 7 Communication processor CP 240 This chapter contains a description of the construction and the interfaces of Overview the communication processor CP 240. The chapter includes an explanation of the communication protocols as well as the standard handler blocks that are supplied with the processor.

  • Page 148: System Overview

    Chapter 7 Communication processor CP 240 VIPA System 200V Manual System overview The following section provides an overview of the communication processors that are currently available from VIPA: CP 240 CP 240 VIPA 240-1BA00 VIPA 240-1CA00 Ordering data Type Order number...

  • Page 149: Principles

    RxD and TxD at RS232-levels (TTL-levels). VIPA can supply you with a diagnostic adapter (Order no.: UPI-FOX2) that contains the serial interface between the diagnostic interface and a PC. The software allows analysis of the signal stream and to test the operation of your interface.
  • Page 150 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Protocols and The data transfer between any two communication partners is controlled by means of protocols or procedures as for instance: procedures • ASCII communications • STX/ETX • 3964(R) • RK512...
  • Page 151 VIPA System 200V Manual Chapter 7 Communication processor CP 240 The 3964(R) procedure controls the data transfer of a point-to-point link 3964(R) between the CP 240 and a communication partner. The procedure adds control characters to the message data when the data is being transferred.
  • Page 152 Chapter 7 Communication processor CP 240 VIPA System 200V Manual The RK512 is an extended form of the 3964(R) procedure. The difference 3964(R) is that a message header is sent ahead of the message data. The header with RK512 contains data about the size, type and length of the message data.
  • Page 153 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Block-Check- The 3964R procedure appends a BlockCheck-Character to safeguard the transmitted data. The BCC-byte is calculated by means of an XOR-function Character over the entire data of the message, including the DLE/ETX.
  • Page 154 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Message contents Every message has a header. Depending on the history of the message traffic this header will contain all the required information. Structure of the output message Sample output message...
  • Page 155 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Structure of the input message Sample input message Normal message Reaction message Active partner Passive partner Byte Byte Message Reaction identifier Message header message flag Input command Data type Eingabe...

  • Page 156: Cp 240 With 20Ma/Rs232C Interface

    Chapter 7 Communication processor CP 240 VIPA System 200V Manual CP 240 with 20mA/RS232C interface • The order number of the communication processor is: VIPA 240-1BA00. Properties • RS232C- or 20mA interfacing selected by means of external wiring. • Interface compatible with SSM BG41-43 with the VIPA MD26 (20mA/RS232) and the Siemens CP525.
  • Page 157 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Construction CP 240 LED Status indicators 25-pin serial D-type socket (RS232C or 20mA) Diagnostic socket for troubleshooting purposes VIPA 240-1BA00 Components Power supply The communication processor receives power via the back panel bus.
  • Page 158 VCC (5V) channel selection channel selection You can display and analyze the signals by means of a diagnostic cable and software that are available from VIPA (order no.: VIPA-UPI-FOX2). Note! Please remember that you can only use the diagnostic facilities...
  • Page 159 VIPA System 200V Manual Chapter 7 Communication processor CP 240 The communication processor is equipped with a single interface as shown Wiring above. This interface can be set to operate either as RS232C or as 20mA interface. The selection of the type of operating mode is controlled by means of pin 20 on the 25-pin socket: •...
  • Page 160 Chapter 7 Communication processor CP 240 VIPA System 200V Manual 20mA interface Options of the 20mA interface • When the module is the passive station the partner station supplies the line current • When the module is the active station it must supply the line current Passive 20mA interface When the CP240 is used with a "passive"...

  • Page 161: Cp 240 With Rs422/Rs485 Interface

    VIPA System 200V Manual Chapter 7 Communication processor CP 240 CP 240 with RS422/RS485 interface • The communication processor has the order no.: VIPA 240-1CA00 Properties • RS422 or RS485 interface • Interface compatible with SSM BG41-43 with the VIPA MD21 (RS422/RS485) and the Siemens CP525 •...
  • Page 162 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Construction LED status indicators 25 pin serial D-type socket (RS422/485) CP 240 Diagnostic socket for troubleshooting purposes Switchable termination resistor VIPA 240-1CA00 Components Power supply The communication processor receives power via the back panel bus.
  • Page 163 VCC (5V) channel selection channel selection You can display and analyze the signals by means of a diagnostic cable and software that are available from VIPA (order no.: VIPA-UPI-FOX2). Note! Please remember that you can only use the diagnostic facilities...
  • Page 164 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Termination A 2-pole DIP switch is accessible via the top of the module. This switch resistor connects a 100Ω termination resistor between the RxD and the TxD lines respectively. This is necessary in case of longer communication lines or higher data communication rates when the module is located at the physical end of the bus.
  • Page 165 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Periphery CP 240 RS422 isolated 5V iso 5V iso TxD+ RxD+ load TxD- RxD- RxD+ TxD+ load RxD- TxD- GND iso GND iso Shield CP 240 Periphery RS485 dc-coupled TxD+...
  • Page 166 Chapter 7 Communication processor CP 240 VIPA System 200V Manual CP 240 Periphery RS485 isolated 5V iso 5V iso RxD+/TxD TxD+ RxD-/TxD RxD+ load GND iso TxD- RxD- GND iso Periphery 5V iso Shield RxD+/TxD RxD-/TxD GND iso Defined static level by means of resistors Pin 3 of the isolated interfaces carry the isolated 5V supply with the respective ground GND on pin 17.

  • Page 167: Configuration

    VIPA System 200V Manual Chapter 7 Communication processor CP 240 Configuration You can configure the CP240 by means of 16 bytes of configuration data. General The structure of the parameter data depends on the selected protocol or procedure. Below follows a list of the parameter bytes with the respective default values.
  • Page 168 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Structure of Byte Function Range of values Default parameter bytes parameters for STX/ETX Baudrate 0h:.. Default (9600 Baud) 0: 9600 Baud 1h:.. 150 Baud 2h:.. 300 Baud 3h:.. 600 Baud 4h:..
  • Page 169 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Structure of the Byte Function Range Default parameters parameter bytes Baudrate 0h: .. Default (9600 0: 9600 Baud for 3964(R) / Baud) 3964(R) with 1h: .. 150 Baud 2h: .. 300 Baud RK512 3h: ..
  • Page 170 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Parameter description The data communication rate in bit/s (Baud). Baudrate (for all protocols) You can select one of the following values: Default (9600 Baud) 150 Baud 300 Baud 600 Baud...
  • Page 171 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Data Here you define the physical data communication parameters. The structure of the byte is as follows: communication parameter byte (for all protocols) Byte Function Range Default parameter Bit 1/0...
  • Page 172 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Time delay after The delay time that must expire before a command is executed. The ZNA is specified in units of 20ms. command (ZNA) (for all protocols) Range: 0 ... 255...
  • Page 173 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Delayed The delayed acknowledgment time defines the maximum allowable time for the acknowledgment form the partner when the connection is being acknowledgment established. The QVZ is specified in units of 20ms.

  • Page 174: Communications By Means Of Standard Handler Blocks

    Chapter 7 Communication processor CP 240 VIPA System 200V Manual Communications by means of standard handler blocks Data communications is controlled by means of the handler blocks that are supplied with the hardware. Note! Modules with firmware revision level V1.06 or higher require that the handler block SYNCHRON is executed in the respective program.

  • Page 175: Standard Handler Blocks For The Cpu 24X

    VIPA System 200V Manual Chapter 7 Communication processor CP 240 Standard handler blocks for the CPU 24x ASCII, STX/ETX or 3964(R) communications This type of communication procedure is always active, i.e. both partners must handle data transmission and reception in active mode. When data is transmitted neither the destination (transmission) nor the source (reception) are transferred.
  • Page 176 (see above). This address must be located in the range from PY000 ... PY240. For details please refer to the VIPA CPU 24x Manual HB99. The number of the data block that contains the transmit data. Word-variable containing the number of the data word that contains the transmit data.
  • Page 177 VIPA System 200V Manual Chapter 7 Communication processor CP 240 STEU Used by the handler block to store internal control bits. You must specify a flag byte where the handler block can store its control bits. When you set this flag to 1 the data quantity specified in ANZ is transmitted once.
  • Page 178 CP 240 system when you configure DB1 (see above). This address must be located in the range from PY000 ... PY240. For details please refer to the VIPA CPU 24x Manual HB99. The number of the data module where the receive data must be stored.
  • Page 179 VIPA System 200V Manual Chapter 7 Communication processor CP 240 STEU Used by the handler block to store internal control bits. You must specify a flag byte where the handler block can store its control bits. The flag-Bit EMFR (receive complete) is set when a message has been EMFR received completely and when it has been saved in the receive-DB.
  • Page 180 (see above). This address must be located in the range from PY000 ... PY240. For details please refer to the VIPA CPU 24x Manual HB99. The number of the data block that contains the transmit data. Word-variable containing the number of the data word where the transmit QBDW data starts.
  • Page 181 VIPA System 200V Manual Chapter 7 Communication processor CP 240 The number of the data block where the transmitted data must be stored. ZBDW Word-variable containing the number of the data word from where the receive data should be saved.
  • Page 182 CP 240 system when you configure the DB1 (see above). This address must be located in the range from PY000 ... PY240. For details please refer to the VIPA CPU 24x Manual HB99. The number of the data block that contains the transmit data. QBDW Word-variable containing the number of the data word where the transmit data starts.
  • Page 183 VIPA System 200V Manual Chapter 7 Communication processor CP 240 ZBDW Word-variable containing the number of the data word from where the receive data should be saved. This provides the configuration for the use of the coordination flag. The KOOR most significant byte must contain the byte-number and the least significant byte the bit-number of the coordination flag.
  • Page 184 CP 240 system when you configure the DB1 (see above). This address must be located in the range from PY000 ... PY240. For details please refer to the VIPA CPU 24x Manual HB99. Word-variable containing the number of bytes that must be transferred. ANZW Display word.
  • Page 185 VIPA System 200V Manual Chapter 7 Communication processor CP 240 GESE This is an internal variable that controls the transmission of data. Here you must specify a flag-word that can be used by the handler block to store internal data.
  • Page 186 (see above). This address must be located in the range from PY000 ... PY240. For details please refer to the VIPA CPU 24x Manual HB99. The start-up was completed. This bit informs the HTB that the CPU has executed a STOP/START or POWER-OFF/POWER-ON and that the synchronization is required.
  • Page 187 VIPA System 200V Manual Chapter 7 Communication processor CP 240 STBS Control bit SEND Here you must specify the flag byte where the control bits for the Send-FB were saved. Control bit RECEIVE STBR Here you must specify the flag byte where the control bits for the Receive- FB were saved.
  • Page 188 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Sample FB25 In OB21 and OB22 you must set the bit to "1" that was specified in descriptor ANL. When the block detects that a start-up has occurred it will...
  • Page 189 VIPA System 200V Manual Chapter 7 Communication processor CP 240 BAUSTEIN#FB223 (cyclic processing FB) BSTNAME #P3964 #17100 0000A 0000C :SPA FB 25 NAME #SYNCRON =KF +128 Module address =M 101.0 Start-up was executed NULL =M 101.1 Send Nulls to CP (used internally) REST =M 101.2...

  • Page 190: Standard Handler Blocks For The Cpu 21X

    Chapter 7 Communication processor CP 240 VIPA System 200V Manual Standard handler blocks for the CPU 21x ASCII, STX/ETX or This type of communication procedure is always active, i.e. both partners must handle data transmission and reception in active mode. When data is...
  • Page 191 VIPA System 200V Manual Chapter 7 Communication processor CP 240 This FC is used to transfer data to a peripheral unit in ASCII, STX/ETX and SEND_ASCII_STX_ 3964(R). 3964 (FC 0) Labels _DB, ADB and ANZ define the transmit slot. The bit FRG initiates the transmission of the data. When all the data has been transmitted the FRG bit is reset by the HTB.
  • Page 192 Chapter 7 Communication processor CP 240 VIPA System 200V Manual FRG transmit Bool: when this flag-bit is set to "1" the data quantity specified in ANZ is transmitted once. After transmission the bit is reset to "0". If this bit is enable already at "0"...
  • Page 193 VIPA System 200V Manual Chapter 7 Communication processor CP 240 This FC is provided for the purpose of receiving data from a peripheral RECEIVE_ASCII_ device in ASCII, STX/ETX and 3964(R) mode. STX_3964 (FC 1) Labels _DB and ADB define the start of the transmit slot.
  • Page 194 Chapter 7 Communication processor CP 240 VIPA System 200V Manual GEEM Word: the quantity of data that has already been received. ANZ_INT Word: length of receive data in bytes. EMPF_LAEUFT Bool: reception is active. LETZTER_BLOCK Bool: the last block has been transmitted.
  • Page 195 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Request data by means of RK512 FETCH_RK512 (FC 2) This FC is used to request data from a peripheral device using RK512. This FC can only be used in conjunction with RK512.
  • Page 196 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Note! In order that the slave can react to requests from the master the slave must execute a S/R_ALL (Send/Receive-All) in a cycle. Int: Peripheral address for access to the CP 240 module. You specify the peripheral address that will be used by the system to access to the CP240 by means of your configuration tool.
  • Page 197 VIPA System 200V Manual Chapter 7 Communication processor CP 240 KOPF_GESE Bool: header was transmitted to partner. WART_DATEN Bool: wait for data. EMPF_LAEUFT Bool: receive active. LETZTER_BLOCk Bool: last block was transmitted. FEHL_KOM Bool: a communication error has occurred. ANZW Word: display word.
  • Page 198 Chapter 7 Communication processor CP 240 VIPA System 200V Manual The purpose of this FC is to transfer data to a peripheral device by means SEND_RK512 of RK512. This FB is only valid in conjunction with RK512. Transmit d ata by...
  • Page 199 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Note! In order that the slave can react to requests from the master the slave must execute a S/R_ALL (Send/Receive-All) in a cycle. Int: peripheral address for access to the CP 240 module. You specify the peripheral address that will be used by the system to access to the CP240 by means of your configuration tool.
  • Page 200 Chapter 7 Communication processor CP 240 VIPA System 200V Manual KOPF_GESENDET Bool: header was transmitted to partner. ERSTER_BLOCK Bool: the first block of data was transmitted. SENDE_LAEUFT Bool: transmission is active. Bool: data transmission completed. SENDEN_FERTIG Bool: last block was transmitted.
  • Page 201 VIPA System 200V Manual Chapter 7 Communication processor CP 240 The purpose of this block is to process FETCH and SEND jobs that were S/R_ALL_RK512 received from the partner. (FC 4) When the system is used with the CP 240 as slave the slave CPU must access this FC cyclically.
  • Page 202 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Word: number of bytes received (intern). ABF_KOPF Word: first data word in the receive/transmit slot. KOPF_AUSGEW Bool: the telegram header has been analyzed. LETZTER_BLOCK Bool: last block was transmitted. SENDEN_LAEUFT Bool: transmission is active.
  • Page 203 VIPA System 200V Manual Chapter 7 Communication processor CP 240 This block must be accessed from the cyclic portion of the program. This SYNCHRON_ function acknowledges the start-up flag from the CP 240 to establish RESET synchronism between the CPU and the CP. Furthermore it is possible to...
  • Page 204 Chapter 7 Communication processor CP 240 VIPA System 200V Manual Bool: the start-up will be executed. This bit informs the HTB that the CPU has executed a STOP/START or POWER-OFF/POWER-ON and that synchronization is required. The bit is cleared by the HTB when the synchronization has been completed.
  • Page 205 VIPA System 200V Manual Chapter 7 Communication processor CP 240 Call issued to the block from OB1 Programming example CALL "DPRD_DAT"//Read data from modules LADDR :=W#16#100 RET_VAL:=MW100 RECORD :=P#DB11.DBX 0.0 BYTE 16 CALL //call Synchron //1. DW in SEND/EMPF_DB SEND_DB...
  • Page 206 Chapter 7 Communication processor CP 240 VIPA System 200V Manual CALL //Send Data //1. DW in SEND/EMPF_DB SEND_DB :=DB10 //Send_DB module EMPF_DB :=DB11 //Empfang_DB module :=DB10 //Sende_DB message :=W#16#14 //1. DW send buffer (DW20) :=MW14 //Send data quantity :=M2.0 //Specify send complete...

  • Page 207: Technical Data

    VIPA System 200V Manual Chapter 7 Communication processor CP 240 Technical data CP 240 with 20mA/RS232C interface Electrical data VIPA 240-1BA00 Number of channels Power supply 5V via back panel bus Current consumption 200mA max. ext. power supply 24V-supplyfor active 20mA interface connected to pin 11 (+24V) and pin 22 (common 24V) of socket on the front to generate the 20mA current.
  • Page 208 Chapter 7 Communication processor CP 240 VIPA System 200V Manual CP 240 with RS422/485- interface Electrical data VIPA 240-1CA00 Number of channels Power supply 5V via back panel bus Current consumption 200mA max. ext. power supply Isolation >= 500V AC, according to DIN 19258 Status indicator (LED’s)
  • Page 209 VIPA System 200V Manual Chapter 8 Counter module Chapter 8 Counter module This chapter contains information on the interfacing and configuration of Overview the SSI-module FM 250 S. The different operating modes and counting options are described for the counter module FM 250, i.e. the behavior of the counter when the different input signals are connected.

  • Page 210: Chapter 8 Counter Module

    Chapter 8 Counter module VIPA System 200V Manual System overview Here follows a summary of the measurement modules that are currently available from VIPA: SSI-Interface FM 250 S, counter module FM 250 FM 250S SSI-Interface VIPA 250-1BS00 Ordering details Type...

  • Page 211: Ssi-Interface Fm 250S

    VIPA System 200V Manual Chapter 8 Counter module SSI-Interface FM 250S The SSI interface is a synchronous serial interface. SSI is the abbreviation Principles for Synchronous Serial Interface. The SSI module provides the connection for transducers with absolute coding and a SSI interface.
  • Page 212 Chapter 8 Counter module VIPA System 200V Manual Construction Label for module name Label for bit-address with description LED status indicator Edge connector Status indicator pin assignment Description Assignment FM 250S LED (yellow) Supply voltage +24V DC SSI-Interface Supply voltage...
  • Page 213 VIPA System 200V Manual Chapter 8 Counter module Line distances The Baudrate depends on the length of the communication line and on the SSI transducer. Wiring must consist of screened twisted pair cables. The specifications below are only intended as a guideline.
  • Page 214 Chapter 8 Counter module VIPA System 200V Manual Configuration data 4 bytes of configuration data are transferred. In these bytes you can define the Baudrate, the coding and the analysis of the combined I/O .0 as well as the BASP-signal.
  • Page 215 VIPA System 200V Manual Chapter 8 Counter module Coding The Gray-code is a different form of binary code. The principle of the Gray-code is that two neighboring Gray-numbers will differ in exactly one single bit. When the Gray-code is used, transmission errors can be detected easily as neighboring characters may only be different in a single location.
  • Page 216 Chapter 8 Counter module VIPA System 200V Manual Access to the SSI Input data (Data In) Interface The input data from the SSI transducer has a length of 4 bytes. Byte 0 can be used as an I/O status indicator for the. Data is supplied in binary or in Gray-code, depending on the selected mode.

  • Page 217: Counter Module Fm 250

    Note! The following information is only applicable to counter modules with order no.: VIPA 250-1BA00 and a revision level 5 and higher. The counter module accepts the signals from transducers connected to the module and processes these pulses in accordance with the selected mode of operation.
  • Page 218 Chapter 8 Counter module VIPA System 200V Manual Construction Label for module name Label for bit-address with description LED status indicator Edge connector Status indicator pin assignment Description Assignment FM 250 LED (yellow) Supply voltage +24V DC 2 Counter 2 DO...
  • Page 219 VIPA System 200V Manual Chapter 8 Counter module Access to the The module has 2 channels with a resolution of 32 bits each. You can use parameters to specify the mode for each channel. The pin-assignment for counter module the channel is dependent upon the selected mode (see description of modes).

  • Page 220: Summary Of Counter Modes And Interfacing

    Chapter 8 Counter module VIPA System 200V Manual Summary of counter modes and interfacing Mode Function OUT0 OUT1 Auto Com- pare combi load Load Counter 0/1 Counter 2/3 32 bit counter Encoder 1 edges Encoder 2 edges Encoder 4 edges...
  • Page 221 VIPA System 200V Manual Chapter 8 Counter module Terminology: RESET-Signal that must be LOW during the measuring process. A HIGH level erases one or both counters, depending on the selected mode. The clock signal from the transducer Start or Stop A HIGH-level starts or stops the counter.

  • Page 222: Counter Modes

    Chapter 8 Counter module VIPA System 200V Manual Counter modes In mode 0 two counters (16 bit) are combined to produce a 32 bit counter. Mode 0 You determine the direction by means of the DIR input (IN3 or IN6). Every...
  • Page 223 VIPA System 200V Manual Chapter 8 Counter module Up-counter In mode 0 a LOW level at the DIR input configures the counter for counting Timing diagram of the counter 0/1 example: RES 0/1 (IN1) DIR 0/1 (IN3) T t0H T t0L...
  • Page 224 Chapter 8 Counter module VIPA System 200V Manual In mode 1 you can configure an encoder for one of the channels. Mode 1 Depending on the direction of rotation this encoder will increment or Encoder 1 edge decrement the internal counter with every falling edge. The RES input must be at a low level during the counting process.
  • Page 225 VIPA System 200V Manual Chapter 8 Counter module Up-counter Every falling edge of the signal at input A increments the counter if input B is at HIGH level at this moment. Timing diagram for the counter 0/1 example: RES 0/1 (IN1)
  • Page 226 Chapter 8 Counter module VIPA System 200V Manual Every rising or falling edge of the signal at input A changes the counter by Mode 3 1. The direction of the count depends on the level of the signal applied to Encoder 2 edges input B.
  • Page 227 VIPA System 200V Manual Chapter 8 Counter module Up-counter The counter is incremented by the rising edge of signal A if input B is at a LOW level or by the falling edge of input A when input B is at a HIGH level.
  • Page 228 Chapter 8 Counter module VIPA System 200V Manual Every rising or falling edge at inputs A or B increments or decrements the Mode 5 counter. The direction depends on the level applied to the other input (B or Encoder 4 edges A).
  • Page 229 VIPA System 200V Manual Chapter 8 Counter module Up-counter The counter is incremented when a rising edge is applied to B while input A is at a HIGH level or if a falling edge is applied to B when input A is at a LOW level.
  • Page 230 Chapter 8 Counter module VIPA System 200V Manual The pulse-width of a signal connected to the CLK input is determined by Mode 6 means of an internal time base and saved. The measurement is started pulse-width with the falling edge of the input signal and it is stopped by the rising edge measurements of the input.
  • Page 231 VIPA System 200V Manual Chapter 8 Counter module Up-counter The RES-signal (R0) and the DIR-signal (D0) are reset. The measurement is started by the falling edge at input PULSE (C0) and the counter is clocked up by the 50kHz-clock. The rising edge of the signal at input PULSE (C0) terminates the count operation and the result is transferred into the result register.
  • Page 232 Chapter 8 Counter module VIPA System 200V Manual In this mode each channel provides 2 counters of 16 bits each. The rising Mode 8 ... 11 edge of the input clock CLK x increments or decrements the respective two-input counter counter.
  • Page 233 VIPA System 200V Manual Chapter 8 Counter module In mode 12 and mode 13 you can implement a 32 bit counter that is Mode 12 and 13 controlled by a gating signal (Gate). The direction of counting depends on 32 bit counter with the selected mode.
  • Page 234 Chapter 8 Counter module VIPA System 200V Manual Modes 14 and 15 operate in the same manner as mode 12 and 13 with the Mode 14 and 15 addition of an Auto-Reload function. The "Auto Reload" is used to define a...
  • Page 235 VIPA System 200V Manual Chapter 8 Counter module Example This example is intended to explain the operation of the counters in mode 14 and 15. A HIGH pulse applied to RES clears the counter to 0000 0000. A HIGH level applied to GATE enables the counter. As long as Gate is HIGH the counter will count every rising edge of the signal applied to CLK until the count is one less than the value entered into Compare.
  • Page 236 Chapter 8 Counter module VIPA System 200V Manual In this mode it is possible to determine the frequency of the signal that is Mode 16 applied to the CLK input. Counter 0/1 is provided with a reference signal by frequency...
  • Page 237 VIPA System 200V Manual Chapter 8 Counter module Frequency When the measurement has been completed you can calculate the frequency as follows: calculation ⋅ Frequency where fr : reference frequency (is supplied via DE7 by means of control- bit 7)
  • Page 238 Chapter 8 Counter module VIPA System 200V Manual This mode is used to determine the average period of n measuring Mode 17 intervals of a signal that is connected to the CLK input. For this purpose period you supply a reference clock to counter 2/3 by means of DE7 and indirectly measurement a gate time defined by the value of n for which counter 2/3 is enabled.
  • Page 239 VIPA System 200V Manual Chapter 8 Counter module Period calculation When the measurement has been completed you can calculate the period as follows: Period ⋅ where fr: reference frequency (supplied in DE7 with control bit 7) m: contents of counter 2/3 (counts reference clock pulses)
  • Page 240 Chapter 8 Counter module VIPA System 200V Manual The operation of mode 18 is similar to mode 16. The only difference is the Mode 18 manner in which OUT 0 and OUT 1 are controlled. In this case OUT 0 is...
  • Page 241 VIPA System 200V Manual Chapter 8 Counter module Timing diagram: IN1 (RES) IN3 (Start) IN4 (Stop) IN2 (CLK) Counter 2/3 Counter 0/1 Out0 (Gate open) Out1 (Gate closed) Example Pulse count = 1000 000 Reference frequency = 1 MHz Control...
  • Page 242 Chapter 8 Counter module VIPA System 200V Manual The operation of mode 19 is identical to mode 17. The only difference is Mode 19 the manner in which OUT 0 and OUT 1 are controlled. Other than for mode period...
  • Page 243 VIPA System 200V Manual Chapter 8 Counter module Timing diagram: IN1 (RES) IN3 (Start) IN4 (Stop) IN2 (CLK) Counter 0/1 Counter 2/3 Out0 (Gate open) Out1 (Gate closed) HB97E - Rev. 01/46 8-35...
  • Page 244 Chapter 8 Counter module VIPA System 200V Manual prog. time-base, with direction control Mode 20 pulse The pulse-width of a signal that is applied to the PULSE input is measurements, determined by means of an internal time-base. The measurement is pulse down started by the falling edge of the input signal and ends with the rising edge.
  • Page 245 VIPA System 200V Manual Chapter 8 Counter module Up-counter The RES-signal (R0) and the DIR-signal (D0) are set to low. Subsequently the measurement is started with the falling edge of PULSE (C0) and the counter counts up in accordance with the selected time-base. A rising edge at PULSE (C0) terminates the counting operation and the accumulated count is transferred into the result register.
  • Page 246 Chapter 8 Counter module VIPA System 200V Manual Direction up, prog. time-base, with enable Mode 21 pulse-width The pulse-width of a signal applied to the PULSE-input is determined by measurement, means of a programmable time base (f ref). The measurement starts with...
  • Page 247 VIPA System 200V Manual Chapter 8 Counter module Up-counter A low level is applied to the RES (R0). The measurement can only be started when the GATE-signal is at a HIGH level. The measurement is started with the falling edge of PULSE (C0) and the counter counts up in accordance with the selected time-base.
  • Page 248 Chapter 8 Counter module VIPA System 200V Manual Direction down, prog. Time base, with enable Mode 22 pulse-width The pulse-width of a signal applied to the PULSE-input is determined by measurement, means of a programmable time base (f ref). The rising edge of the input pulse high signal saves the resulting pulse-width in units of 1/f ref.
  • Page 249 VIPA System 200V Manual Chapter 8 Counter module Down-counter The RES-signal (R0) is set to low. The measurement can only be started when the GATE signal is at a HIGH level. The measurement is started with the rising edge of PULSE (C0) and the counter counts down in accordance with the selected time-base.
  • Page 250 Chapter 8 Counter module VIPA System 200V Manual In mode 23 you can implement one 32 bit counter per channel, each one Mode 23 controlled by the signal applied to the gate input. Every rising edge of the One Shot, direction...
  • Page 251 VIPA System 200V Manual Chapter 8 Counter module Timing diagram Example of counter 0/1 in mode 23: RES 0/1 (IN1) GATE 0/1 (IN3) T t0H T t0L CLK 0/1 (IN2) T re H2d T c lH2d xxxx xxxx xxxx 0000...
  • Page 252 Chapter 8 Counter module VIPA System 200V Manual In mode 24 you can implement one 32 bit counter per channel, each one Mode 24 controlled by the signal applied to the gate input. Every rising edge of the One Shot, direction...
  • Page 253 VIPA System 200V Manual Chapter 8 Counter module Timing diagram Example of counter 0/1 in mode 24: RES 0/1 (IN1) GATE 0/1 (IN3) T t0H T t0L CLK 0/1 (IN2) T reH2d T c lH2d xxxx xxxx xxxx 0000 0001...
  • Page 254 Chapter 8 Counter module VIPA System 200V Manual In mode 25 you can implement one 32 bit counter per channel, each one Mode 25 controlled by the signal applied to the gate input. Every rising edge of the One Shot, direction...
  • Page 255 VIPA System 200V Manual Chapter 8 Counter module Timing diagram Example of counter 0/1 in mode 25: RES 0/1 (IN1) GATE 0/1 (IN3) T t0H T t0L CLK 0/1 (IN2) T re H2d T c lH2d xxxx xxxx xxxx 0000...
  • Page 256 Chapter 8 Counter module VIPA System 200V Manual In mode 26 you can implement one 32 bit counter per channel, each one Mode 26 controlled by the signal applied to the gate input. Every rising edge of the One Shot,...
  • Page 257 VIPA System 200V Manual Chapter 8 Counter module Timing diagram Example of counter 0/1 in mode 26: RES 0/1 (IN1) GATE 0/1 (IN3) T t0H T t0L CLK 0/1 (IN2) T re H2d T c lH2d xxxx xxxx xxxx 0000...

  • Page 258: Technical Data

    Chapter 8 Counter module VIPA System 200V Manual Technical data SSI-Module FM 250 S Electrical data VIPA 250-1BS00 Number of channels Number of outputs Current consumption 200mA via back panel bus Isolation SSI-interface Transducer supply voltage Signal cable RS422, isolated...
  • Page 259 VIPA System 200V Manual Chapter 8 Counter module Counter module FM 250 Electrical data VIPA 250-1BA00 Number of counters 2 or 4 Counter resolution 32 Bit or 16 Bit Number of operating modes Counter frequency 1 MHz max. Current consumption...
  • Page 260 VIPA System 200V Manual Chapter 9 MotionControl Modules Chapter 9 MotionControl Modules This chapter contains information about the installation, the data transfer Outline and the operating modes of the MotionControl modules. The following text describes: • Installation • Parameterization • Data transfer •...

  • Page 261: Chapter 9 Motioncontrol Modules

    Chapter 9 MotionControl Modules VIPA System 200V Manual System Overview The MotionControl modules described here are modules for machine General drives with a high pulse. The modules may be used for point-to-point positioning as well as for complex drive outlines with need for a high level of precision, dynamics and speed.

  • Page 262: Motioncontrol Stepper Fm 253

    • Operating round and linear axis • Different operating modes • The module works independently and is controlled via an user application at the System 200V. • The parameterization data is stored in the internal Flash memory. There is no battery required.

  • Page 263: Construction Fm 253

    Chapter 9 MotionControl Modules VIPA System 200V Manual Construction FM 253 Front view FM 253 LED Status monitor Plug for drive Connection for supply voltage, end switch and outputs VIPA 253-1BA00 Components The FM 253 has some LEDs at the front used for status monitoring.
  • Page 264 VIPA System 200V Manual Chapter 9 MotionControl Modules Stepper interface Via this interface your stepper motor is connected. The interface appears as 9pin D-type-plug and works with RS422 level. It has the following pin assignment: Pin Assignment PULSE_P: (+) pulse output...

  • Page 265: Connecting A Drive To Fm 253

    Chapter 9 MotionControl Modules VIPA System 200V Manual Connecting a drive to FM 253 The connection of a stepper motor is exclusively via the stepper interface. Connection stepper motor Connection of supply Voltage supply voltage, end switch The module itself is provided via the back plane bus. The deployment of and output units the integrated digital outputs requires an additional voltage supply.
  • Page 266 You may connect cores with a core cross-section from 0.08mm up to 1.5mm The cabling is analog to the big CageClamps of the System 200V. Push the spring in the square opening with a fitting screwdriver more inside and insert the core into the rectangular opening.

  • Page 267: Data Transfer Cpu >> Fm 253

    Chapter 9 MotionControl Modules VIPA System 200V Manual Data transfer CPU >> FM 253 Drive data The MotionControl Stepper module fetches a data block from the CPU cyclically and analyzes it. The data block has a length of 16Byte and the following structure: Byte No.

  • Page 268: Parameterization Fm 253

    Via the index no. 97h you also have the possibility to store the parameters in the internal Flash. So the parameters are available again after PowerOn. You get FCs from VIPA that should make the deployment of the FM 253 Parameterization easier. For example you may parameterize your module via the FCs 201 via FCs and 202.
  • Page 269 Chapter 9 MotionControl Modules VIPA System 200V Manual Set index at Via the index no. you fix the parameter in Byte 11, where the value may be preset in Byte 12-15. parameter Index Parameter Unit Value range Default Description Fstart...

  • Page 270: Operating Modes Fm 253

    VIPA System 200V Manual Chapter 9 MotionControl Modules Operating modes FM 253 By setting according bits in the M -Byte you may set the following Overview operating modes described below: • I -Mode • Positioning relative / absolute • Permanent run •...
  • Page 271 Chapter 9 MotionControl Modules VIPA System 200V Manual Permanent run Default: Byte 10 = 03h, Byte 4-7 = Scheduled frequency At permanent run the axis rotates with the set frequency until it is changed. Herefore you have to predefine the rotational speed as set frequency in Byte 4-7 and then set Mode (Byte10) to 03h.
  • Page 272 VIPA System 200V Manual Chapter 9 MotionControl Modules Default: Byte 10 = 02h, Byte 15 = Control bits for reference run Reference run The reference run supports the calibration of your drive system. The reference point should be inside the drive outline.
  • Page 273 Chapter 9 MotionControl Modules VIPA System 200V Manual Reference run to The reference run starts always with the speed predefined in F . The direction has to be preset in the variable parameter (Byte 15, Bit 0). As reference switch...

  • Page 274: Data Transfer Fm 253 >> Cpu

    VIPA System 200V Manual Chapter 9 MotionControl Modules Data transfer FM 253 >> CPU The MotionControl Stepper module sends a data block to the CPU Respond message cyclically that contains several information about the recent state of the drive. The data block has a length of 16Byte and the following structure: Byte no.
  • Page 275 Chapter 9 MotionControl Modules VIPA System 200V Manual Set back For deleting an active error (Byte 8-9) you have to set the according error bit in the variables parameter (Byte 14-15) to "1". error messages As soon as you set the Mode (Byte 10) to 07h, the according errors in the module are set back.

  • Page 276: Handling Blocks For Fm 253

    VIPA System 200V Manual Chapter 9 MotionControl Modules Handling blocks for FM 253 There are different handling blocks available with the FM 253 to make the Overview usage of the module more comfortable. The following handling blocks are available for the FM 253 at this time:...
  • Page 277 Chapter 9 MotionControl Modules VIPA System 200V Manual ADDRESS Start address from where on the FM 253 is stored in the CPU. SET_POSITION In mode 01, 06 and 08 you fix the scheduled position for the drive here. SET_FREQUENZ In mode 03 you fix the scheduled rotational speed as set frequency.
  • Page 278 VIPA System 200V Manual Chapter 9 MotionControl Modules ACT_POSITION, Via those parameters the recent actual position and actual frequency of your drive is shown. ACT_FREQUENCY Here you may find error messages if occurred. The errors remain active ERROR until the error cause is removed and the according bits are set back. The...
  • Page 279 Chapter 9 MotionControl Modules VIPA System 200V Manual VAR_DATA In VAR_DATA the state of the inputs is returned after you requested this by MODE = 04. For reading the inputs the Mode 4 is set and now the module shows the state of the end switches and the reference switch in the variables data (Byte 15).
  • Page 280 VIPA System 200V Manual Chapter 9 MotionControl Modules With the FC 201 it is possible to set a parameter at the FM 253. FC 201 - set a parameter Parameter Start address from where on the FM 253 is stored in the CPU.
  • Page 281 Chapter 9 MotionControl Modules VIPA System 200V Manual Parameterize Via the FC 202 you may adjust all relevant parameters of the FM 253. FC 202 - FM 253 Parameter Please fix here the data block where your parameters are stored.

  • Page 282: Motioncontrol Servo Fm 254

    • 7 operating modes • closed-loop position control • The module operates independently and it is controlled by means of an application program in the System 200V. • Data is saved in Flash-RAM. No backup battery is required. Application areas...

  • Page 283: Construction Fm 254

    Chapter 9 MotionControl Modules VIPA System 200V Manual Construction FM 254 Front view FM 254 LED status indicators Encoder interface Connector for supply voltage, drive, end switch and outputs VIPA 254-1BA00 Components The positioning module FM 254 has 6 status indicator LEDs.
  • Page 284 VIPA System 200V Manual Chapter 9 MotionControl Modules Encoder interface Pin Assignment +24V encoder power +5V encoder power R+ clock input null pulse B+ clock input A+ clock input Ground encoder power R- clock input null pulse B- clock input...

  • Page 285: Connecting A Drive With Encoder To Fm 254

    Chapter 9 MotionControl Modules VIPA System 200V Manual Connecting a drive with encoder to FM 254 The encoder is wired to the 9pin D-type connector located at the front. The Connection of module supplies the encoder with the required DC 24V and DC 5V an encoder voltages.
  • Page 286 You may connect cores with a core cross-section from 0.08mm up to 1.5mm The cabling is analog to the big CageClamps of the System 200V. Push the spring in the square opening with a fitting screwdriver more inside and insert the core into the rectangular opening.

  • Page 287: Summary Of Parameters And Transfer Values Fm 254

    Chapter 9 MotionControl Modules VIPA System 200V Manual Summary of parameters and transfer values FM 254 The following table lists all the parameters and transfer values. A block diagram depicts the interaction between the parameters. Overview Value Size Unit Physical range...

  • Page 288: Parameterization Fm 254

    VIPA System 200V Manual Chapter 9 MotionControl Modules Parameterization FM 254 When commissioning the MotionControl Servo module it requires 16Byte of parameter data. These have the following structure: Parameter data Byte no. Name Length Range Unit (write only) 1, 0 Maximum rotat.

  • Page 289: Data Transfer Cpu >> Fm 254

    Chapter 9 MotionControl Modules VIPA System 200V Manual Data transfer CPU >> FM 254 The CPU can control the MotionControl Servo module by writing the Traversing data following values into the FM 254 module: Byte no. Name Length Range Unit...

  • Page 290: Operating Modes Fm 254

    VIPA System 200V Manual Chapter 9 MotionControl Modules Operating modes FM 254 The following operating modes can be selected by setting the respective bit Overview in the control byte: • Positioning operation (positioning to an absolute target position) • Reference run (system calibration) •...
  • Page 291 Chapter 9 MotionControl Modules VIPA System 200V Manual Reference run Operation The reference run calibrates your drive system. The point of reference should be located on the path of traversal. Start the reference run: • Set the enable bit. • Release the reference run by means of the bit "Reference run positive"...
  • Page 292 VIPA System 200V Manual Chapter 9 MotionControl Modules Hardware run Operation This mode is only used to approach a target position until the drive is stopped by an overrun end switch. The end switch must be connected to the reference switch input.
  • Page 293 Chapter 9 MotionControl Modules VIPA System 200V Manual Incremental run The incremental mode makes use of relative positions, i.e. the value Operation supplied as set position is added to the actual position. When the enable bit is set, the drive travels in a positive or negative direction for the specified relative value.
  • Page 294 VIPA System 200V Manual Chapter 9 MotionControl Modules Infinite incremental mode In this mode the position supplied as a value is approached as a relative Operation position when enabled. When the position is reached, the set and the actual position are set to zero. You can use this mode to move the drive in one direction without counter overflow condition.
  • Page 295 Chapter 9 MotionControl Modules VIPA System 200V Manual Non-maintained command mode The drive is released by setting Bit 0 in Byte 4 (enable) with before Operation opposed rotational speed and acceleration. By setting Bit 1 or Bit 2 in Byte 5, a rotation direction is given and the drive starts.

  • Page 296: Data Transfer Fm 254 >> Cpu

    VIPA System 200V Manual Chapter 9 MotionControl Modules Data transfer FM 254 >> CPU The following values are transferred cyclically by the MotionControl Servo module to the CPU and stored. Byte no. Name Length Range Unit 3, 2, 1, 0...

  • Page 297: Technical Data

    Chapter 9 MotionControl Modules VIPA System 200V Manual Technical data MotionControl Stepper FM 253 Electrical data VIPA 253-1BA00 Number of axis Voltage supply external DC 20 ... 30V Current consumption backplane bus typ. 320mA, max. 500mA Status monitor via LEDs at the frontside Connectors / Interfaces "Drive"-Interface...
  • Page 298 VIPA System 200V Manual Chapter 9 MotionControl Modules MotionControl Servo module FM 254 Electrical data VIPA 254-1BA00 Voltage supply external DC 20 ... 30V Current consumption 200mA Current consumption backplane bus 100mA Status indicator via LEDs on the frontside Connectors / interfaces...
  • Page 299 VIPA System 200V Manual Chapter 10 Power supplies Chapter 10 Power supplies This chapter contains descriptions of the System 200V power supplies. Overview Below follows a description of the: • Power supply 2A • Power supply 4A • Installation and wiring •...

  • Page 300: Chapter 10 Power Supplies

    Appropriate use • to supply 24V DC to the System 200V components • to be installed on a t-rail along with System 200V components • to operate as 24V DC "stand alone" power supplies • for installation in a control cabinet with sufficient ventilation •...

  • Page 301: System Overview

    Since all inputs and outputs are located on the front of the unit and since the enclosure is isolated from the back panel bus you can install the power supply along with the System 200V on the same t-rail or you can use it as a separate external power supply.

  • Page 302: Power Supply Ps 207/2, 2A

    Properties • Wide-range-input 100...240V AC without manual intervention • 24V DC, 2A, 48W output • Can be installed on a t-rail together with other System 200V components or as "stand alone" devices • Protection from short-circuits, overload and open circuits •...
  • Page 303 VIPA System 200V Manual Chapter 10 Power supplies Connector wiring The power supply must be connected to a source of AC Input voltage power via the input connector. INPUT 100...240V AC A fuse protects the input from overloads. 100-240V AC...

  • Page 304: Power Supply Ps 207/4, 4A

    Properties • Wide-range-input 100...240V AC without manual intervention • 24V DC, 4A, 96W output • Can be installed on a t-rail together with other System 200V components or as "stand alone" devices • Protection from short-circuits, overload and open circuits •...
  • Page 305 VIPA System 200V Manual Chapter 10 Power supplies Connector wiring The power supply must be connected to a source of AC Input voltage power via the input connector. INPUT 100...240V AC A fuse protects the input from overloads. 100-240V AC...

  • Page 306: Installation

    The power supplies can be installed by two different methods: Installation • You can install the power supply along with the System 200V on the same T-rail. In this case the power supply must only be installed at one end of your System 200V since the back panel bus would otherwise be interrupted.

  • Page 307: Wiring

    VIPA System 200V Manual Chapter 10 Power supplies Wiring The connections to the power supply are provided by WAGO spring clip Wiring terminals. The terminals can accommodate wires of a diameter of 0,8 mm to 2,5 . You can use flexible multi-strand wires as well as solid conductors.

  • Page 308: Technical Data

    Chapter 10 Power supplies VIPA System 200V Manual Technical data Power supply PS 207, 2A, 48W Electrical data PS 207/2 Rated input voltage 100...240V AC Frequency 50 Hz / 60 Hz Rated input current 0,24A / 230V AC - power on surge 15A max.
  • Page 309 VIPA System 200V Manual Chapter 10 Power supplies Power supply PS 207, 4A, 96W Electrical data PS 207/4 Rated input voltage 100...240V AC Frequency 50 Hz / 60 Hz Rated input current 0,5A / 230V AC - power on surge 15A max.
  • Page 310 VIPA System 200V Manual Chapter 11 Digital input modules Chapter 11 Digital input modules This chapter contains a description of the construction and the operation of Overview the VIPA digital input modules. Below follows a description of: • A system overview of the digital input modules •...

  • Page 311: System Overview

    Chapter 11 Digital input modules VIPA System 200V Manual System overview Here follows a summary of the digital input modules that are currently Input modules available from VIPA: SM 221 SM 221 SM 221 SM 221 DI 4x AC/DC120V DI 8xDC24V...

  • Page 312: Di 8Xdc24V

    VIPA System 200V Manual Chapter 11 Digital input modules Ordering details Type Order number Page input modules DI 8xDC24V VIPA 221-1BF00 11-4 DI 8xDC24V 0,2ms VIPA 221-1BF10 11-6 DI 8xDC24V active low input VIPA 221-1BF50 11-8 DI 4xAC/DC 90...230V VIPA 221-1FD00 11-10 DI 8xAC/DC 60...230V...
  • Page 313 Chapter 11 Digital input modules VIPA System 200V Manual DI 8xDC24V DI 8xDC24V VIPA 221-1BF00 Ordering details The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel.
  • Page 314 VIPA System 200V Manual Chapter 11 Digital input modules Wiring diagram Wiring diagram Schematic diagram and schematic Input module Optocoupler 24V DC V-Bus intern Technical data Electrical data VIPA 221-1BF00 Number of inputs Rated input voltage 24V DC (18 ... 28,8V) Signal voltage "0"...
  • Page 315 Chapter 11 Digital input modules VIPA System 200V Manual DI 8xDC24V 0,2ms DI 8xDC24V 0,2ms VIPA 221-1BF10 Ordering details The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel.
  • Page 316 VIPA System 200V Manual Chapter 11 Digital input modules Wiring diagram Wiring diagram Schematic diagram and schematic Input module Optocoupler 24V DC V-Bus intern Technical data Electrical data VIPA 221-1BF10 Number of inputs Rated input voltage 24V DC (18 ... 28,8V) Signal voltage "0"...
  • Page 317 Chapter 11 Digital input modules VIPA System 200V Manual DI 8xDC24V active low input DI 8xDC24V active low input VIPA 221-1BF50 Ordering details The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel.
  • Page 318 VIPA System 200V Manual Chapter 11 Digital input modules Wiring diagram Wiring diagram Schematic diagram and schematic Input module Optocoupler 24V DC V-Bus 24V DC intern Technical data Electrical data VIPA 221-1BF50 Number of inputs Rated input voltage 24V DC (18 ... 28,8V) Signal voltage "0"...

  • Page 319: Di 4Xac/Dc 90

    Chapter 11 Digital input modules VIPA System 200V Manual DI 4xAC/DC 90...230V DI 4xAC/DC 90...230V VIPA 221-1FD00 Ordering details The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system.
  • Page 320 VIPA System 200V Manual Chapter 11 Digital input modules Wiring diagram Wiring diagram Schematic diagram and schematic Input module Optocoupler AC/DC 90 ... 230V V-Bus intern Technical data Electrical data VIPA 221-1FD00 Number of inputs Rated input voltage AC/DC 90 ... 230V Signal voltage "0"...

  • Page 321: Di 8Xac/Dc 60

    Chapter 11 Digital input modules VIPA System 200V Manual DI 8xAC/DC 60...230V Ordering details DI 8xAC/DC 60...230V VIPA 221-1FF20 The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system.
  • Page 322 VIPA System 200V Manual Chapter 11 Digital input modules Wiring diagram Wiring diagram Schematic diagram and schematic Input module Optocoupler AC/DC 60 ... 230V V-Bus AC/DC 60...230V intern Technical data Electrical data VIPA 221-1FF20 Number of inputs Rated input voltage AC/DC 60 ...

  • Page 323: Di 8Xac/Dc 24

    Chapter 11 Digital input modules VIPA System 200V Manual DI 8xAC/DC 24...48V Ordering details DI 8xAC/DC 24...48V VIPA 221-1FF30 The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system.
  • Page 324 VIPA System 200V Manual Chapter 11 Digital input modules Wiring diagram Wiring diagram Schematic diagram and schematic Input module Optocoupler AC/DC 24...48V V-Bus AC/DC 24...48V intern Technical data Electrical data VIPA 221-1FF30 Number of inputs Rated input voltage AC/DC 24 ... 48V Signal voltage "0"...

  • Page 325: Di 16Xdc24V

    Chapter 11 Digital input modules VIPA System 200V Manual DI 16xDC24V Ordering details DI 16xDC24V VIPA 221-1BH00 The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system. This module requires a UB4x-converter.
  • Page 326 VIPA System 200V Manual Chapter 11 Digital input modules Interface to UB4x Schematic diagram module Input module DI 16x UB4x Optocoupler 24V DC DEA-KB89 oder DEA-KB91 V-Bus intern High +24V Technical data Electrical data VIPA 221-1BH00 Number of inputs Rated input voltage 24V DC (18 ...
  • Page 327 Chapter 11 Digital input modules VIPA System 200V Manual DI 16xDC24V Ordering details DI 16xDC24V VIPA 221-1BH10 The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system. It has 16 channels that indicate the respective status by means of LED’s.
  • Page 328 VIPA System 200V Manual Chapter 11 Digital input modules Wiring and Wiring diagram Schematic diagram schematic diagram Input module Optocoupler 24V DC V-Bus DC 24V intern Technical data Electrical data VIPA 221-1BH10 Number of inputs Rated input voltage 24V DC (18 ... 28,8V) Signal voltage "0"...

  • Page 329: Di 16Xdc24V Active Low Input

    Chapter 11 Digital input modules VIPA System 200V Manual DI 16xDC24V active low input Ordering details DI 16xDC24V active low input VIPA 221-1BH50 The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system. The input becomes active when it is connected to ground.
  • Page 330 VIPA System 200V Manual Chapter 11 Digital input modules Interface to UB4x Schematic diagram module DI 16x UB4x Input module Optocoupler 24V DC DEA-KB89 oder DEA-KB91 V-Bus intern High +24V Technical data Electrical data VIPA 221-1BH50 Number of inputs Rated input voltage 24V DC (18 ...

  • Page 331: Di 32Xdc24V

    Chapter 11 Digital input modules VIPA System 200V Manual DI 32xDC24V Ordering details DI 32xDC24V VIPA 221-2BL10 The digital input accepts binary control signals from the process and Description provides an electrically isolated interface to the central bus system It has 32 channels that indicate the respective status by means of LED’s.
  • Page 332 VIPA System 200V Manual Chapter 11 Digital input modules Wiring and Wiring diagram Schematic diagram schematic diagram Input module Optocoupler 24V DC V-Bus intern Technical data Electrical data VIPA 221-2Bl10 Number of inputs Rated input voltage 24V DC (18 ... 28,8V) Signal voltage "0"...
  • Page 333 VIPA System 200V Manual Chapter 12 Digital output modules Chapter 12 Digital output modules This chapter contains a description of the construction and the operation of Overview the VIPA digital output modules. Below follows a description of: • A system overview of the digital output modules •...
  • Page 334 Teil 12 Digital output modules Handbuch VIPA System 200V System overview Here follows a summary of the digital output modules that are currently Output modules available from VIPA: SM 222 DC24V output modules SM 222 SM 222 DO 16xDC24V DO 8xDC24V 1A...

  • Page 335: Chapter 12 Digital Output Modules

    VIPA System 200V Manual Chapter 12 Digital output modules Relay output module SM 222 DO 4xRELAIS bi. VIPA 222-1HD20 Ordering details Type Order number Page relay output DO 8xRelais COM VIPA 222-1HF00 12-16 modules DO 4xRelais COM VIPA 222-1HD00 12-18...

  • Page 336: Do 8Xdc24V 1A

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 8xDC24V 1A DO 8xDC24V 1A VIPA 222-1BF00 Ordering details The digital output module accepts binary control signals from the central Description bus system and transfers them to the process level via outputs. The module requires a supply of 24V DC via the connector on the front.
  • Page 337 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Output module Optocoupler DC 24V V-Bus intern Technical data Electrical data VIPA 222-1BF00 Number of outputs Rated load voltage 24V DC (18...35V) from ext. power...

  • Page 338: Do 8Xdc24V 2A

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 8xDC24V 2A DO 8xDC24V 2A VIPA 222-1BF10 Ordering details Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires a 24V DC supply via the connector located on the front.
  • Page 339 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Output module Optocoupler DC 24V V-Bus intern Technical data Electrical data VIPA 222-1BF10 Number of outputs Rated load voltage 24V DC (18...35V) from ext. power...

  • Page 340: Do 16Xdc24V 0,5A

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 16xDC24V 0,5A DO 16xDC24V 0,5A VIPA 222-1BH00 Ordering details The digital output module accepts binary control signals from the central Description bus system and transfers them to the process level via outputs. The module requires 24V via the connector on the front.
  • Page 341 VIPA System 200V Manual Chapter 12 Digital output modules Interfacing of UB4x Schematic diagram module DO 16x UB4x Output module Optocoupler +24V DC 24V DEA-KB89, V-Bus DEA-KB91 intern High Technical data Electrical data VIPA 222-1BH00 Number of outputs Rated load voltage 24V DC (18 ...

  • Page 342: Do 16Xdc24V 1A

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 16xDC24V 1A DO 16xDC24V 1A VIPA 222-1BH10 Ordering details The digital output module accepts binary control signals from the central Description bus system and transfers them to the process level via outputs. The module requires 24V via the connector on the front.
  • Page 343 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Output module Optocoupler DC 24V V-Bus DC 24V intern Technical data Electrical data VIPA 222-1BH10 Number of outputs Rated load voltage 24V DC (18 ... 35V) from ext. power...

  • Page 344: Do 16Xdc24V 0,5A Npn

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 16xDC24V 0,5A NPN DO 16xDC24V 0,5A NPN VIPA 222-1BH50 Ordering details Description The digital output module accepts binary control signals from the central bus system and controls the connected loads at the process level via Mosfet outputs.
  • Page 345 VIPA System 200V Manual Chapter 12 Digital output modules Interfacing of UB4x Schematic diagram module Output module DO 16x UB4x +24V Optocoupler +24V DC 24V DEA-KB89, DEA-KB91 V-Bus intern High Technical data Electrical data VIPA 222-1BH50 Number of outputs 16 via Low-Side Rated load voltage max.

  • Page 346: Do 32Xdc24V 1A

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 32xDC24V 1A DO 32xDC24V 1A VIPA 222-1BL10 Ordering details The digital output module accepts binary control signals from the central Description bus system and transfers them to the process level via outputs. The module requires 24V via the connector on the front.
  • Page 347 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Output module Optocoupler DC 24V V-Bus intern Technical data Electrical data VIPA 222-1BL10 Number of outputs Rated load voltage 24V DC (18 ... 35V) from ext. power...

  • Page 348: Do 8Xrelais Com

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 8xRelais COM DO 8xRelais COM VIPA 222-1HF00 Ordering details The digital output module accepts binary control signals from the central Description bus system and controls the connected loads at the process level via relay outputs.
  • Page 349 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Relay output module ..AC 230V AC 230V V-Bus oder DC 24V DC 24V intern Maximum load Service life Technical data Electrical data...

  • Page 350: Do 4Xrelais Com

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 4xRelais COM DO 4xRelais COM VIPA 222-1HD00 Ordering details The digital output module accepts binary control signals from the central Description bus system and controls the connected loads at the process level via relay outputs.
  • Page 351 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Relay output module AC 230V DC 24V ..V-Bus intern Maximum load Service life Technical data Electrical data VIPA 222-1HD00 Number of outputs...

  • Page 352: Do 4Xrelais

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 4xRelais DO 4xRelais VIPA 222-1HD10 Ordering details The digital output module accepts binary control signals from the central Description bus system and controls the connected loads at the process level via relay outputs.
  • Page 353 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Relay output module ..AC 230V V-Bus DC 24V intern Maximum load Service life Technical data Electrical data VIPA 222-1HD10 Number of outputs...

  • Page 354: Do 4Xrelais Bistable

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 4xRelais bistable DO 4xRelay bistable VIPA 222-1HD20 Ordering details The digital output module accepts binary control signals from the central Description bus system and controls the connected loads at the process level via bistable relay outputs.
  • Page 355 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Relay output module ..AC 230V V-Bus DC 24V intern Signaling diagram Bit set A.0 Bit reset A.0 Relais 50 ms 50 ms...

  • Page 356: Do 8Xsolid State Com

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 8xSolid State COM DO 8xSolid State COM VIPA 222-1FF00 Ordering details The solid-state output module accepts binary control signals from the Description central bus system and controls the connected loads at the process level via solid-state relay outputs.
  • Page 357 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Solid state output module AC 230V DC 30V V-Bus AC 230V oder DC 30V intern Technical data Electrical data VIPA 222-1FF00 Number of outputs...

  • Page 358: Do 4Xsolid State

    Teil 12 Digital output modules Handbuch VIPA System 200V DO 4xSolid State DO 4xSolid State VIPA 222-1FD10 Ordering details The solid-state output module accepts binary control signals from the Description central bus system and controls the connected loads at the process level via solid-state relay outputs.
  • Page 359 VIPA System 200V Manual Chapter 12 Digital output modules Wiring diagram Wiring diagram Schematic diagram and schematic Solid state output module AC 230V DC 30V V-Bus intern Technical data Electrical data VIPA 222-1FD10 Number of outputs 4 via solid state...
  • Page 360 VIPA System 200V Manual Chapter 13 Digital input/output modules Chapter 13 Digital input/output modules This chapter contains a description of the construction and the operation of Overview the VIPA digital input/output modules. Below follows a description of: • A system overview of the digital input/output modules •...
  • Page 361 Chapter 13 Digital input/output modules VIPA System 200V Manual System overview Here follows a summary of the digital input/output modules that are Input/output currently available from VIPA: modules SM 223 SM 223 16xDC24V 16xDC24V 1A DIO 8xDC24V 1,2A VIPA 223-1BF00...
  • Page 362 Chapter 13 Digital input/output modules VIPA System 200V Manual DIO 8xDC24V 1A DIO 8xDC24V 1A VIPA 223-1BF00 Ordering details This module is a combination module. It has 8 channels that can be used Description as input or as output channel. The status of the channels is displayed by means of LED’s.
  • Page 363 VIPA System 200V Manual Chapter 13 Digital input/output modules Wiring diagram Wiring diagram Schematic diagram and schematic Input output module Optocoupler intern DC 24V V-Bus Optocoupler intern Technical data Electrical data VIPA 223-1BF00 Number of channels Rated load voltage DC 24V (18...35V) via ext. power...
  • Page 364 Chapter 13 Digital input/output modules VIPA System 200V Manual DI 16xDC24V, DO 16xDC24V 1A Ordering details DI 16xDC24V, DO 16xDC24V 1A VIPA 223-1BL10 The module has 32 channels that are isolated from the back panel bus. 16 Description channels operate as inputs and 16 as outputs. The status of the channels is displayed by means of LED’s.
  • Page 365 VIPA System 200V Manual Chapter 13 Digital input/output modules Wiring diagram Wiring diagram Schematic diagram and schematic Input module Optocoupler 24V DC V-Bus intern Output module Optocoupler DC 24V V-Bus intern Technical data Electrical data VIPA 223-2BL10 Number of channels Rated load voltage DC 24V (18...35V) via ext.
  • Page 366 VIPA System 200V Manual Chapter 14 Analog input modules Chapter 14 Analog input modules This chapter contains a description of the construction and the operation of Overview the VIPA analog input modules. Below follows a description of: • A system overview of the analog input modules •...

  • Page 367: Chapter 14 Analog Input Modules

    Chapter 14 Analog input modules VIPA System 200V Manual System overview Here follows a summary of the analog input modules that are currently Input modules available from VIPA: SM 231 SM 231 AI 4x16Bit VIPA 231-1BD52 Ordering details Type Order number...

  • Page 368: General

    VIPA System 200V Manual Chapter 14 Analog input modules General You should only use screened twisted pair cable when you are connecting Cabling for analog analogue signals. These cables reduce the effect of electrical interference. signals The screen of the analogue signal cable should be grounded at both ends.

  • Page 369: Ai 4X16Bit, Multi-Input

    Chapter 14 Analog input modules VIPA System 200V Manual AI 4x16Bit, multi-Input AI 4x16Bit multi-input VIPA 231-1BD52 Ordering details The module has 4 inputs that can you can configure individually. The Description module requires a total of 8 input data bytes in the process image (2 bytes per channel).
  • Page 370 VIPA System 200V Manual Chapter 14 Analog input modules Wiring diagrams Note! Please note that the module 231-1BD52 was developed from the 231- 1BD50. The measuring function no longer starts at 00h but it is offset by one to 01h. The measurement function no. 00h does not affect permanently stored configuration data.
  • Page 371 Chapter 14 Analog input modules VIPA System 200V Manual Function no. Assignment Function Measurement range / representation Tolerance Conn. 00h Does not affect permanently stored configuration data ) ±1°C 01h Pt100 in two-wire mode -200 .. +850°C / in units of 1/10°C, two’s complement ) ±1°C...
  • Page 372 VIPA System 200V Manual Chapter 14 Analog input modules Function Measurement range / representation Tolerance Conn. -270 °C .. 400 °C / ) ±1,5°C Thermoelement type T, externally compensated in units of 1/10°C, two’s complement -50 °C .. 1760 °C / ) ±5°C...
  • Page 373 Chapter 14 Analog input modules VIPA System 200V Manual Function Measurement range / representation Tolerance Conn. ) ±0,05% 2Dh Current 4...20mA 1,185 .. +22,96mA / of final value Siemens S7-format 22,96mA = max. value before over range occurs (32767) 4...20mA = rated range (0...27648) 0mA = min.
  • Page 374 VIPA System 200V Manual Chapter 14 Analog input modules Function Measurement range / representation Tolerance Conn. 5Ah Voltage ±400mV ±0,474V / ) ±0,1% 474mV = max. value before over range occurs (47400) of final value -400...400mV = rated range (-40000...40000) -474mV = min.
  • Page 375 Chapter 14 Analog input modules VIPA System 200V Manual Numeric notation Analog values are represented as a two’s complement value in Siemens S7- format Numeric notation: Byte Bit 7 ... Bit 0 Bit 0 ... 7: binary measured value Bit 0 ... 6: binary measured value...
  • Page 376 VIPA System 200V Manual Chapter 14 Analog input modules Measurement data During a measurement the data is stored in the data input area. The table above shows the allocation of the data to a measured value as well as the acquisition respective tolerance.
  • Page 377 Chapter 14 Analog input modules VIPA System 200V Manual Parameter Diagnostic alarm The diagnostic alarm is enabled by means of bit 6 of byte 0. In this case an error a 4-byte diagnostic message will be issued to the master system.
  • Page 378 VIPA System 200V Manual Chapter 14 Analog input modules Diagnostic data When you enable alarms in byte 0 of the parameter area, modules will transfer 4 diagnostic bytes with pre-defined contents to your master when an error is detected. Please note that analogue modules only use the first two bytes for diagnostic purposes.

  • Page 379: Ai 4X12Bit, 4

    Chapter 14 Analog input modules VIPA System 200V Manual AI 4x12Bit, 4 ... 20mA, isolated AI 4x12Bit, 4...20mA, isolated VIPA 231-1BD60 Ordering details The module has 4 inputs that are permanently configured to measure Description current signals (4 ... 20mA). This module requires a total of 8 bytes of the process image for the input data (2 bytes per channel) and it is configured by means of 1 byte containing parameter specifications.
  • Page 380 VIPA System 200V Manual Chapter 14 Analog input modules Wiring diagram Wiring diagram Schematic diagram and schematic Input Channel 0 Channel 1 V-Bus µP Configuration The module is configured by means of one byte of parameter data. Parameter data: Byte Bit 7 ...
  • Page 381 Chapter 14 Analog input modules VIPA System 200V Manual Numeric notation Measured Units T E Ü Range Binary measured in Siemens S5- value in value format 24,0 2560 0 1 0 1 0 0 0 0 0 0 0 0 0 0 0 0 over range occurs...
  • Page 382 VIPA System 200V Manual Chapter 15 Analog output modules Chapter 15 Analog output modules This chapter contains a description of the construction and the operation of Overview the VIPA analog output modules. Below follows a description of: • A system overview of the analog output modules •...
  • Page 383 Teil 15 Analog output modules Handbuch VIPA System 200V System overview Here follows a summary of the analog output modules that are currently Output modules available from VIPA: SM 232 SM 232 AO 4x12Bit VIPA 232-1BD50 Ordering details Type Order number...
  • Page 384 VIPA System 200V Manual Chapter 15 Analog output modules General You should only use screened twisted pair cable when you are connecting Cabling for analog analogue signals. These cables reduce the effect of electrical interference. signals The screen of the analogue signal cable should be grounded at both ends.
  • Page 385 Teil 15 Analog output modules Handbuch VIPA System 200V AO 4x12Bit, Multi-Output AO 4x12Bit Multi-Output VIPA 232-1BD50 Ordering details This module provides 4 outputs that can be configured individually. The Description module occupies a total of 8 bytes of output data (2 bytes per channel) in the process image.
  • Page 386 VIPA System 200V Manual Chapter 15 Analog output modules Wiring diagram Wiring diagram Schematic diagram and schematic Function no. allocation Function Output range Tolerance no output Voltage ±10V ±11,85V ) ±0,2% of final value Siemens S5-format 12,5V = max. value before over range occurs (20480) -10...10V = rated range (-16384...16384)
  • Page 387 Teil 15 Analog output modules Handbuch VIPA System 200V Function Output range Tolerance Current ±20mA ±23,70mA ) ±0,2% of final value Siemens S5-format 23,70mA = max. value before over range occurs (20480) -20...20mA = rated range (-16384...16384) -23,70mA = min. value before under range (-20480) ) ±0,2%...
  • Page 388 VIPA System 200V Manual Chapter 15 Analog output modules Numeric notation Input data is saved into a word in Siemens S5-format. The word consists of the binary value and the information bits. in Siemens S5- format Numeric notation: Byte Bit 7 ... Bit 0...
  • Page 389 Teil 15 Analog output modules Handbuch VIPA System 200V Siemens S7-format The analog values is represented in two’s complement format. Numeric representation: Byte Bit 7 ... Bit 0 Bit 0 ... 7: binary measured vale Bit 0 ... 6: binary measured vale...
  • Page 390 VIPA System 200V Manual Chapter 15 Analog output modules Data output The value of the output data must be entered into the data output area. For every channel you can configure the relationship between the output value and the respective current or voltage by means of a function no..
  • Page 391 Teil 15 Analog output modules Handbuch VIPA System 200V Parameter Diagnostic alarm You can enable diagnostic alarms by means of bit 6 of byte 0. When an error occurs 4 diagnostic bytes are transmitted to the master system. Function-no. Here you must enter the function no. of the output function for every channel.
  • Page 392 VIPA System 200V Manual Chapter 15 Analog output modules Technical data Electrical data VIPA 232-1BD50 Number of outputs Voltage range ±10V, 1 ... 5V, 0 ... 10V Current range ±20mA, 4 ... 20mA, 0 ... 20mA Actuator resistance min. 500Ω (voltage range) max.
  • Page 393 VIPA System 200V Manual Chapter 16 Analog input/output module Chapter 16 Analog input/output module This chapter contains a description of the construction and the operation of Overview the VIPA analog input/output modules. Below follows a description of: • A system overview of the analog input/output modules •...
  • Page 394 Chapter 16 Analog input/output module VIPA System 200V Manual System overview Here follows a summary of the analog input/output modules that are Input/output currently available from VIPA: modules SM 234 SM 234 AI2/AO2 x12Bit VIPA 234-1BD50 Ordering details Type Order number...
  • Page 395 VIPA System 200V Manual Chapter 16 Analog input/output module General You should only use screened twisted pair cable when you are connecting Cabling for analog analogue signals. These cables reduce the effect of electrical interference. signals The screen of the analogue signal cable should be grounded at both ends.
  • Page 396 Chapter 16 Analog input/output module VIPA System 200V Manual AI2/AO2 x12Bit, Multi In/Output Ordering details AI2/AO2x12Bit Multi-In/Output VIPA 234-1BD50 This module has 2 analog inputs and 2 analog that can be configured Description individually. The module occupies a total of 4 bytes of input and 4 bytes of output data.
  • Page 397 VIPA System 200V Manual Chapter 16 Analog input/output module Wiring diagram Wiring diagram Schematic diagram and schematic Output Channel 0 µP V-Bus Channel 2 Function no. allocation Function Output or input range Tolerance Voltage ±10V ±11,85V ) ±0,2% of final value Siemens S5-format 12,5V = max.
  • Page 398 Chapter 16 Analog input/output module VIPA System 200V Manual Function Output or input range Tolerance ) ±0,2% Voltage 0...10V 0...11,5V of final value Siemens S7-format 11,5V = max. value before over range occurs (32767) (two’s complement) 0...10V = rated range (0...27648) no under range available Current ±20mA...
  • Page 399 VIPA System 200V Manual Chapter 16 Analog input/output module Numeric notation Input data is saved into a word in Siemens S5-format. The word consists of the binary value and the information bits. in Siemens S5- format Numeric notation: Byte Bit 7 ... Bit 0...
  • Page 400 Chapter 16 Analog input/output module VIPA System 200V Manual Siemens S7-format The analog values are represented in two’s complement format. Numeric representation: Byte Bit 7 ... Bit 0 Bit 0 ... 7: binary measured vale Bit 0 ... 6: binary measured vale...
  • Page 401 VIPA System 200V Manual Chapter 16 Analog input/output module Data output The following table shows the structure of the data input and output area: Data input area /Data output area: Byte Bit 7 ... Bit 0 High-Byte channel 0 Low-Byte channel 0...
  • Page 402 Chapter 16 Analog input/output module VIPA System 200V Manual Parameter Diagnostic alarm You can enable diagnostic alarms by means of bit 6 of byte 0. When an error occurs 4 diagnostic bytes are transmitted to the master system. Function-no. Here you must enter the function no. of the output function for every channel.
  • Page 403 VIPA System 200V Manual Chapter 16 Analog input/output module Technical data Electrical data VIPA 234-1BD50 Number of inputs/outputs Voltage range ±10V, 1 ... 5V, 0 ... 10V Current range ±20mA, 4 ... 20mA, 0 ... 20mA Input resistance 100kΩ (voltage range) 50Ω...
  • Page 404 VIPA for the System 200V. A general overview is followed by the description of the bus expansion module that can be used to split a single System 200V row over up to 4 rows. The chapter concludes with the terminal modules. These modules provide connection facilities for signaling cables as well as supply voltages for your System 200V.
  • Page 405 Chapter 17 System expansion modules VIPA System 200V Manual System overview Bus expansion IM 260 IM 261 DC24V VIPA 260-1AA00 VIPA 261-1CA00 Ordering details Type Order number Description Bus expansion IM 260 VIPA 260-1AA00 Basic interface row 1 IM 261 VIPA 261-1CA00 Interface for rows 2.
  • Page 406 Bus expansion IM 260, IM 261 The system consisting of IM 260, IM 261 and interconnecting cables is an expansion option that you can use to split the System 200V over up to 4 rows. This system can only be installed in a centralized System 200V where a...
  • Page 407 Where: m + n + o + p ≤ 32 Note! The bus expansion must only be used in conjunction with the PC 288 (VIPA 288-2BL10) or a CPU (combi-CPU’s are also permitted)! The bus expansion module is supported as of the following minimum firmware revision levels: ®...
  • Page 408 VIPA System 200V Manual Chapter 17 System expansion modules Status indicator Color Description Basic interface IM 260 yellow Supply voltage available yellow Supply voltage for subsequent rows is active Back panel bus communications active yellow Status indicator Color Description row interface...
  • Page 409 Chapter 17 System expansion modules VIPA System 200V Manual Terminal module CM 201 The terminal module is available under order no.: VIPA 201-1AA00. 2xX 11 Pole This module is a complementary module providing 2 or 3 wire connection facilities. The module is not connected to the system bus.
  • Page 410 Systems 200V components. Below follows a description of: • a general summary of the components • steps required for the assembly and for wiring • EMC-guidelines for assembling the System 200V Contents Topic Page Chapter 18 Assembly and installation guidelines ......18-1 Overview.....................18-2...

  • Page 411: Chapter 18 Assembly And Installation Guidelines

    T- rail that carries the modules. The back panel bus connector is isolated and available from VIPA in width of 1-, 2-, 4- or 8-connections.
  • Page 412 VIPA System 200V Manual Chapter 18 Assembly and installation guidelines T-rail installation The following figure shows the installation of a 4-connector bus connector in a T-rail and the plug-in locations for the modules. The different plug-in locations are defined by the guide rails.

  • Page 413: Assembly

    Chapter 18 Assembly and installation guidelines VIPA System 200V Manual Assembly Please follow these rules during the assembly! • Turn the power supply off before you insert or remove any modules! • Make sure that a clearance of at least 60 mm exists above the bus rail and 40 mm below the bus rail.
  • Page 414 VIPA System 200V Manual Chapter 18 Assembly and installation guidelines Assembly The following sequence represents the assembly procedure as viewed from one side. procedure • Install the T-rail. Please ensure that you leave a module installation clearance of at least 60 mm above the rail and at least 40 mm below the rail.
  • Page 415 Chapter 18 Assembly and installation guidelines VIPA System 200V Manual Removal The following sequence shows the steps required for the removal of modules in a side view. procedure • The enclosure of the module has a spring-loaded clip at the bottom by which the module can be removed from the rail.

  • Page 416: Wiring

    VIPA System 200V Manual Chapter 18 Assembly and installation guidelines Wiring Most peripheral modules are equipped with a 10 pole or an 18-pole connector. This connector provides the electrical interface for the signaling and supply lines of the modules. The modules carry WAGO spring-clip connectors for the interconnections and wiring.
  • Page 417 Chapter 18 Assembly and installation guidelines VIPA System 200V Manual Wiring procedure • Install the connector on the module until it locks with an audible click. For this purpose you must press the two clips together as shown. The connector is now in a permanent position and can easily be wired.

  • Page 418: Installation Dimensions

    VIPA System 200V Manual Chapter 18 Assembly and installation guidelines Installation dimensions Here follow all the important dimensions of the System 200V. 1-slot width (H x W x D) in mm: 76 x 25,4 x 76 Dimensions Basic enclosure 2-fach width (H x W x D) in mm: 76 x 50,8 x 76...

  • Page 419: Automatic Labeling

    Chapter 18 Assembly and installation guidelines VIPA System 200V Manual Automatic labeling The System 200V peripheral modules have a label that can be used for automatic labeling. Labeling by means You can use the labeling components of WinNCS to print the required labels.

  • Page 420: Installation Guidelines

    Installation guidelines The installation guidelines contain information on the proper assembly of General System 200V systems. Here we describe possible paths in which interference like the electromagnetic compatibility (EMC) can enter controller and how you must approach shielding and screening issues.
  • Page 421 Chapter 18 Assembly and installation guidelines VIPA System 200V Manual The most In many cases, adherence to a set of very elementary rules is sufficient to ensure EMC. For this reason we wish to advise you to heed the following important rules for rules when you are installing these controllers.
  • Page 422 VIPA System 200V Manual Chapter 18 Assembly and installation guidelines Screening of The screening of cables reduces the influence of electrical, magnetic or electromagnetic fields; we speak of attenuation. cables The earthing rail that is connected conductively to the cabinet diverts interfering currents from screen conductors to ground.

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