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VIPA System 200V Manual

Hb97e_cpu, re_21x-2bm03, rev. 14/44
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VIPA System 200V
CPU | Manual
HB97E_CPU | RE_21x-2BM03 | Rev. 14/44
October 2014

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  • Page 1 VIPA System 200V CPU | Manual HB97E_CPU | RE_21x-2BM03 | Rev. 14/44 October 2014...
  • Page 2 Copyright © VIPA GmbH. All Rights Reserved. This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable agreements. This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written consent of VIPA and the business management owner of the material.

  • Page 3: Table Of Contents

    Manual VIPA System 200V Contents Contents About this manual ..................1 Safety information ..................2 Chapter 1 Basics and Assembly ............. 1-1 Safety Information for Users ..............1-2 System conception ................1-3 Dimensions ..................1-5 Installation .................... 1-7 Demounting and module exchange ............ 1-11 Wiring....................
  • Page 4 Contents Manual VIPA System 200V HB97E - CPU - RE_21x-2BM03 - Rev. 14/44...

  • Page 5: About This Manual

    Overview Chapter 1: Basics and Assembly The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components. Besides the dimensions the general technical data of System 200V will be found.
  • Page 6 About this manual Manual VIPA System 200V Objective and This manual describes the System 200V CPU 21x-2BM03 from VIPA. contents It contains a description of the construction, project implementation and usage. This manual is part of the documentation package with order number...

  • Page 7: Safety Information

    Safety information Safety information Applications The CPU 21x is constructed and produced for: conforming with • all VIPA System 200V components specifications • communication and process control • general control and automation applications • industrial applications • operation within the environmental conditions specified in the technical data •...
  • Page 8 Safety information Manual VIPA System 200V HB97E - CPU - RE_21x-2BM03 - Rev. 14/44...

  • Page 9: Chapter 1 Basics And Assembly

    Chapter 1 Basics and Assembly Overview The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components. Besides the dimensions the general technical data of System 200V will be found.

  • Page 10: Safety Information For Users

    Chapter 1 Basics and Assembly Manual VIPA System 200V Safety Information for Users Handling of VIPA modules make use of highly integrated components in MOS- electrostatic Technology. These components are extremely sensitive to over-voltages sensitive modules that can occur during electrostatic discharges.

  • Page 11: System Conception

    Chapter 1 Basics and Assembly System conception Overview The System 200V is a modular automation system for assembly on a 35mm profile rail. By means of the peripheral modules with 4, 8 and 16 channels this system may properly be adapted matching to your automation tasks.
  • Page 12 Chapter 1 Basics and Assembly Manual VIPA System 200V Power supplies With the System 200V the DC 24V power supply can take place either externally or via a particularly for this developed power PS 207/2 supply. The power supply may be mounted on the...

  • Page 13: Dimensions

    Manual VIPA System 200V Chapter 1 Basics and Assembly Dimensions Dimensions 1tier width (HxWxD) in mm: 76 x 25.4 x 74 Basic enclosure 2tier width (HxWxD) in mm: 76 x 50.8 x 74 Installation dimensions Installed and wired dimensions In- / Output...
  • Page 14 Chapter 1 Basics and Assembly Manual VIPA System 200V Function modules/ 89 mm 88 mm Extension modules 85 mm 84,46 mm 11 mm 4,66 mm CPUs (here with 91 mm 89 mm EasyConn from 85 mm VIPA) 11 mm 5 mm...

  • Page 15: Installation

    Bus connector System 200V modules communicate via a backplane bus connector. The backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4- or 8tier width. The following figure shows a 1tier connector and a 4tier connector bus: The bus connector is to be placed on the profile rail until it clips in its place and the bus connections look out from the profile rail.
  • Page 16 • Sort the modules with a high current consumption right beside the consumption header module. In the service area of www.vipa.com a list of current consumption of every System 200V module can be found. HB97E - CPU - RE_21x-2BM03 - Rev. 14/44...
  • Page 17 Manual VIPA System 200V Chapter 1 Basics and Assembly Assembly possibilities hoizontal assembly vertical Please regard the allowed environmental temperatures: assembly • horizontal assembly: from 0 to 60°C • vertical assembly: from 0 to 40°C • lying assembly: from 0 to 40°C...
  • Page 18 Chapter 1 Basics and Assembly Manual VIPA System 200V Assembly procedure • Install the profile rail. Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the profile rail. • Press the bus connector into the profile rail until it clips securely into place and the bus-connectors look out from the profile rail.

  • Page 19: Demounting And Module Exchange

    Manual VIPA System 200V Chapter 1 Basics and Assembly Demounting and module exchange • Remove if exists the wiring to the module, by pressing both locking lever on the connector and pulling the connector. • The casing of the module has a spring loaded clip at the bottom by which the module can be removed.

  • Page 20: Wiring

    Chapter 1 Basics and Assembly Manual VIPA System 200V Wiring Overview Most peripheral modules are equipped with a 10pole or a 18pole connector. This connector provides the electrical interface for the signaling and supply lines of the modules. The modules carry spring-clip connectors for interconnections and wiring.
  • Page 21 Manual VIPA System 200V Chapter 1 Basics and Assembly Wiring procedure • Install the connector on the module until it locks with an audible click. For this purpose you press the two clips together as shown. The connector is now in a permanent position and can easily be wired.

  • Page 22: Installation Guidelines

    General The installation guidelines contain information about the interference free deployment of System 200V systems. There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation.
  • Page 23 Manual VIPA System 200V Chapter 1 Basics and Assembly Basic rules for In the most times it is enough to take care of some elementary rules to guarantee the EMC. Please regard the following basic rules when installing your PLC.
  • Page 24 • Lay the isolation on an isolation rail directly after the entry of the cable in the cabinet. Lead the isolation further on to the System 200V module and don't lay it on there again!

  • Page 25: General Data

    Manual VIPA System 200V Chapter 1 Basics and Assembly General data • Profile rail 35mm Structure/ • Peripheral modules with recessed labelling dimensions • Dimensions of the basic enclosure: 1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3 2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3 •...
  • Page 26 Chapter 1 Basics and Assembly Manual VIPA System 200V General data Conformity and approval Conformity 2006/95/EC Low-voltage directive 2004/108/EC EMC directive Approval UL 508 Approval for USA and Canada others RoHS 2011/65/EU Product is lead-free; Restriction of the use of...

  • Page 27: Chapter 2 Hardware Description

    Manual VIPA System 200V Chapter 2 Hardware description Chapter 2 Hardware description Overview Here the hardware components of the CPU are described. The technical data are at the end of the chapter. Contents Topic Page Chapter 2 Hardware description............2-1 Properties.....................

  • Page 28: Properties

    • Instruction set compatible with Siemens STEP CPU 21x-2BM03 • Configuration by means of the Siemens SIMATIC manager • Integrated V-Bus controller for controlling System 200V peripherals • Integrated 24V power supply • Total address range: 1024Byte inputs, 1024Byte outputs (128Byte process image each) •...

  • Page 29: Structure

    Manual VIPA System 200V Chapter 2 Hardware description Structure Operating mode switch CPU 21xDPM Front view LEDs of the CPU CPU 21xDPM Slot for MMC memory card I interface Slot for 24V DC power supply LEDs of the PROFIBUS DP master...
  • Page 30 CPUs that are linked over MPI. For a serial exchange between the partners you normally need a special MPI-converter. But now you are also able to use the VIPA "Green Cable" (Order-No. VIPA 950-0KB00), which allows you to establish a serial peer- to-peer connection over the MPI interface.
  • Page 31 By Switching to MR (Memory Reset) you request an overall reset with following load from MMC, if a project there exists. You may install a VIPA MMC memory card in this slot as external storage MMC slot device (Order No.: VIPA 953-0KX10).
  • Page 32 Chapter 2 Hardware description Manual VIPA System 200V The CPU has got LEDs on its front side. In the following the usage and the LEDs CPU according colors of the LEDs is described. Name Color Description green Indicates CPU power on.

  • Page 33: Technical Data

    Manual VIPA System 200V Chapter 2 Hardware description Technical data 214-2BM03 Order no. 214-2BM03 Type CPU 214DPM Technical data power supply Power supply (rated value) DC 24 V Power supply (permitted range) DC 20.4...28.8 V Reverse polarity protection Current consumption (no-load operation)
  • Page 34 Chapter 2 Hardware description Manual VIPA System 200V Order no. 214-2BM03 Number of FCs 1024 Maximum FC size 16 KB Number range FCs 0 ... 1023 Maximum nesting depth per priority class Maximum nesting depth additional within an error OB...
  • Page 35 Manual VIPA System 200V Chapter 2 Hardware description Order no. 214-2BM03 Type Type of interface RS485 Connector Sub-D, 9-pin, female Electrically isolated MP²I (MPI/RS232) DP master DP slave Point-to-point interface Functionality MPI Number of connections, max. PG/OP channel Routing Global data communication...
  • Page 36 Chapter 2 Hardware description Manual VIPA System 200V 215-2BM03 Order no. 215-2BM03 Type CPU 215DPM Technical data power supply Power supply (rated value) DC 24 V Power supply (permitted range) DC 20.4...28.8 V Reverse polarity protection Current consumption (no-load operation)
  • Page 37 Manual VIPA System 200V Chapter 2 Hardware description Order no. 215-2BM03 Time Real-time clock buffered Clock buffered period (min.) 30 d Type of buffering Vanadium Rechargeable Lithium Batterie Load time for 50% buffering period 20 h Load time for 100% buffering period 48 h Accuracy (max.
  • Page 38 Chapter 2 Hardware description Manual VIPA System 200V Order no. 215-2BM03 MP²I (MPI/RS232) DP master DP slave Point-to-point interface Functionality MPI Number of connections, max. PG/OP channel Routing Global data communication S7 basic communication S7 communication S7 communication as server S7 communication as client Transmission speed, min.

  • Page 39: Chapter 3 Deployment Cpu 21X-2Bm03

    Chapter 3 Deployment CPU 21x-2BM03 Overview This chapter describes the deployment of the CPU in the System 200V. The description refers directly to the CPU and to the deployment in connection with peripheral modules, mounted on a profile rail together with the CPU at the backplane bus.

  • Page 40: Assembly

    Chapter 3 Deployment CPU 21x-2BM03 Manual VIPA System 200V Assembly Note! Information about assembly and cabling may be found at chapter "Basics and Assembly". Start-up behavior Turn on power When the CPU is delivered it has been reset. After the power supply has...

  • Page 41: Addressing

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BM03 Addressing Automatic To provide specific addressing of the installed peripheral modules, certain addressing addresses must be allocated in the CPU. The CPU contains a peripheral area (addresses 0 ... 1023) and a process image of the inputs and the outputs (for both each address 0 ...
  • Page 42 Chapter 3 Deployment CPU 21x-2BM03 Manual VIPA System 200V Example for auto- The following figure illustrates the automatic allocation of addresses: matic address allocation Slot: Peripheral area Peripheral area rel. Addr rel. Addr. Input byte 0 Output byte 0 Input byte 1...

  • Page 43: Hints For The Deployment Of The Mpi Interface

    Important notes for the deployment of MPI cables! Deploying MPI cables at the CPUs from VIPA, you have to make sure that Pin 1 is not connected. This may cause transfer problems and in some cases damage the CPU! Especially PROFIBUS cables from Siemens, like e.g.

  • Page 44: Hardware Configuration - Cpu

    Manual VIPA System 200V Hardware configuration - CPU Overview For the project engineering of the CPU 21x and the other System 200V modules connected to the same VIPA bus, the hardware configurator from Siemens is to be used. To address the directly plugged peripheral modules, you have to assign a special address in the CPU to every module.
  • Page 45 Siemens: Addr.:2 CPU 21x Addr.:1 CPU 315-2DP (315-2AF03 0AB00 V1.2) CPU 214 • For the System 200V create a new PROFIBUS subnet. • Attach the slave system "VIPA_CPU21x" to the subnet with PROFIBUS-Address 1. After installing the vipa_21x.gsd the Slot...

  • Page 46: Hardware Configuration - I/O Modules

    Chapter 3 Deployment CPU 21x-2BM03 Manual VIPA System 200V Hardware configuration - I/O modules Hardware After the hardware configuration of the CPU place the System 200V configuration of modules in the plugged sequence. the modules In order to address the installed peripheral modules individually, specific addresses in the CPU have to be assigned to them.

  • Page 47: Setting Cpu Parameters

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BM03 Setting CPU parameters Parameterization Since the CPU from VIPA is to be configured as Siemens CPU 315-2DP via Siemens (315-2AF03 0AB00 V1.2) in the Siemens hardware configurator, the CPU 315-2AF03 parameters of the VIPA CPU may be set with "Object properties" of the CPU 315-2DP during hardware configuration.
  • Page 48 The VIPA CPU is preset such that OB 85 is not called if an I/O access error occurs and no entry is made in the diagnostic buffer either.
  • Page 49 Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BM03 Retentive Memory Number of Memory Enter the number of retentive memory bytes from memory byte 0 onwards. Bytes from MB0 Number of S7 Enter the number of retentive S7 timers from T0 onwards. Each S7 timer Timers from T0 occupies 2bytes.
  • Page 50 Chapter 3 Deployment CPU 21x-2BM03 Manual VIPA System 200V Execution Enter the time intervals in ms, in which the watchdog interrupt OBs should be processed. The start time for the clock is when the operating mode switch is moved from STOP to RUN.

  • Page 51: Project Transfer

    PROFIBUS net. This means the same rules are valid and you use the same components for the build-up. The single participants are connected with each other via bus interface plugs and PROFIBUS cables. Per default the MPI net runs with 187.5kbaud. VIPA CPUs are delivered with MPI address 2. MPI programming The MPI programming cables are available at VIPA in different variants.
  • Page 52 The "Green Cable" has the order number VIPA 950-0KB00. Attention! Please regard, that you may use the "Green Cable" exclusively at VIPA CPUs with MP I-interface! Please regard the hints for deploying the Green Cable and the MP I jack! •...
  • Page 53 VIPA System components. The Green Cable is a programming and download cable for VIPA CPUs I jack and VIPA field bus masters. The Green Cable from VIPA is available under the order no. VIPA 950-0KB00. The Green Cable allows you to: •...
  • Page 54 To monitor the diagnosis entries, you select PLC > Module Information in the Siemens SIMATIC manager. Via the register "Diagnostic Buffer" you reach the diagnosis window. Information about the Event-IDs can be found at "VIPA specific diagnostic entries". 3-16 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44...

  • Page 55: Operating Modes

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BM03 Operating modes Overview The CPU can be in one of 3 operating modes: • Operating mode STOP • Operating mode START-UP • Operating mode RUN Certain conditions in the operating modes START-UP and RUN require a specific reaction from the system program.
  • Page 56 (parameterizable min. 1ms) that stop res. execute a RESET at the CPU in case of an error and set it into a defined STOP state. The VIPA CPUs are developed function secure and have the following system properties: Event...

  • Page 57: Overall Reset

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BM03 Overall reset Overview During the overall reset the entire user memory is erased. Data located in the memory card is not affected. You have 2 options to initiate an overall reset: •...
  • Page 58 Chapter 3 Deployment CPU 21x-2BM03 Manual VIPA System 200V Automatic reload If there is a project S7PROG.WLD on the MMC, the CPU attempts to reload this project from MMC → the MC LED is on. When the reload has been completed the LED is extinguished. The operating mode of the CPU will be STOP or RUN, depending on the position of the function selector.

  • Page 59: Firmware Update

    MMC • Click on Service > Download > Firmware. with reserved file • Navigate to via System 200V > CPU to your CPU and download name according to your hardware version the zip file to your PC.
  • Page 60 CPU, for example if the voltage supply is interrupted during transfer or if the firmware file is defective. In this case, please call the VIPA-Hotline! Please regard that the version of the update firmware has to be different from the existing firmware otherwise no update is executed.

  • Page 61: Factory Reset

    Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BM03 Factory reset Proceeding With the following proceeding the internal RAM of the CPU is completely deleted and the CPU is reset to delivery state. Please note that here also the MPI address is reset to the address 2! 1.

  • Page 62: Vipa Specific Diagnostic Entries

    Entries in the You may read the diagnostic buffer of the CPU via the Siemens SIMATIC diagnostic buffer manager. Besides of the standard entries in the diagnostic buffer, the VIPA CPUs support some additional specific entries in form of event-IDs. Monitoring the To monitor the diagnostic entries you choose the option PLC >...
  • Page 63 Zinfo2: Slot 0xE004 Multiple parameterization of a I/O address Zinfo1: I/O address Zinfo2: Slot 0xE005 Internal error – Please contact the VIPA-Hotline! 0xE006 Internal error – Please contact the VIPA-Hotline! 0xE007 Configured in-/output bytes do not fit into I/O area 0xE008 Internal error –...

  • Page 64: Using Test Functions For Control And Monitoring Of Variables

    Chapter 3 Deployment CPU 21x-2BM03 Manual VIPA System 200V Using test functions for control and monitoring of variables Overview For troubleshooting purposes and to display the status of certain variables you can access certain test functions via the menu item Debug of the Siemens SIMATIC manager.
  • Page 65 Manual VIPA System 200V Chapter 3 Deployment CPU 21x-2BM03 PLC > This test function returns the condition of a selected operand (inputs, Monitor/Modify outputs, flags, data word, counters or timers) at the end of program- Variables execution. This information is obtained from the process image of the selected operands.
  • Page 66 Chapter 3 Deployment CPU 21x-2BM03 Manual VIPA System 200V 3-28 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44...

  • Page 67: Chapter 4 Profibus Communication

    Manual VIPA System 200V Chapter 4 PROFIBUS communication Chapter 4 PROFIBUS communication Overview Content of this chapter is the deployment of the 21x-2BM03 with PROFIBUS. After a short introduction into the PROFIBUS system, the project engineering and the usage with PROFIBUS is shown.

  • Page 68: Profibus Communication

    Typical slave equipment holds data of peripheral equipment, sensors, actuators or transducers. The VIPA PROFIBUS are modular slave equipment, transferring data between the System 200V periphery and the leading master. These devices do not have bus access permission in accordance with the PROFIBUS standard.
  • Page 69 Manual VIPA System 200V Chapter 4 PROFIBUS communication The bus communication protocol provides two procedures for accessing the Communication bus: Master to Master Communications with the master is also referred to as token passing procedure. Token passing guarantees that the station receives access permission to the bus.
  • Page 70 RS485 irritable from failures than a voltage or a current interface. You are able to configure the network as well linear as in a tree structure. Your VIPA PROFIBUS coupler includes a 9pin slot where you link up the PROFIBUS coupler into the PROFIBUS network as a slave.

  • Page 71: Overview

    SIMATIC manager and the hardware configura- tor from Siemens is required! Fast introduction To be compatible to the Siemens SIMATIC manager, for the System 200V the following steps are necessary: • Configure the CPU 315-2DP with the DP master system (address 2).
  • Page 72 Chapter 4 PROFIBUS communication Manual VIPA System 200V • Start the Siemens SIMATIC manager and configure a CPU as described Configuration of the master system at "Hardware configuration - CPU". • Designate the station as "...DP master" • Add your modules according to the real hardware assembly.

  • Page 73: Profibus Installation Guidelines

    Manual VIPA System 200V Chapter 4 PROFIBUS communication PROFIBUS installation guidelines • A PROFIBUS DP network may only be built up in linear structure. PROFIBUS in general • PROFIBUS DP consists of minimum one segment with at least one master and one slave.
  • Page 74 In PROFIBUS all participants are wired parallel. For that purpose, the bus bus connector cable must be feed-through. Via the order number VIPA 972-0DP10 you may order the bus connector "EasyConn". This is a bus connector with switchable terminating resistor and integrated bus diagnostic.
  • Page 75 A (EN50170). Starting with release 5 you also can use highly flexible bus cable: Lapp Kabel order no.: 2170222, 2170822, 2170322. With the order no. 905-6AA00 VIPA offers the "EasyStrip" de-isolating tool that makes the connection of the EasyConn much easier.

  • Page 76: Commissioning And Start-Up Behavior

    Chapter 4 PROFIBUS communication Manual VIPA System 200V Commissioning and Start-up behavior Start-up on In delivery the CPU is overall reset. The PROFIBUS part is deactivated and delivery its LEDs are off after Power ON. Online with bus The DP master can be served with bus parameters by means of a parameter without hardware configuration.

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