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VIPA System 200V Manual

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VIPA System 200V
FM | Manual
HB97E_FM | RE_253-1BA00 | Rev. 13/02
January 2013

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Summary of Contents for VIPA System 200V

  • Page 1 VIPA System 200V FM | Manual HB97E_FM | RE_253-1BA00 | Rev. 13/02 January 2013...
  • Page 2 Copyright © VIPA GmbH. All Rights Reserved. This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable agreements. This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written consent of VIPA and the business management owner of the material.

  • Page 3: Table Of Contents

    Manual VIPA System 200V Contents Contents About this manual ..................1 Safety information ..................2 Chapter 1 Basics and Assembly ............. 1-1 Safety Information for Users..............1-2 System conception ................1-3 Dimensions ..................1-5 Installation .................... 1-7 Demounting and module exchange ............ 1-11 Wiring....................
  • Page 4 Contents Manual VIPA System 200V HB97E - FM - RE_253-1BA00 - Rev. 13/02...

  • Page 5: About This Manual

    Overview Chapter 1: Basics and Assembly The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components. Besides the dimensions the general technical data of System 200V will be found.
  • Page 6 Manual VIPA System 200V Objective and This manual describes the System 200V MotionControl Stepper module FM 253 from VIPA. It contains a description of the construction, project contents implementation and usage. This manual is part of the documentation package with order number...

  • Page 7: Safety Information

    Safety information Safety information The FM 253 is constructed and produced for: Applications conforming with • all VIPA System 200V components specifications • communication and process control • general control and automation applications • industrial applications • operation within the environmental conditions specified in the technical data •...
  • Page 8 Safety information Manual VIPA System 200V HB97E - FM - RE_253-1BA00 - Rev. 13/02...

  • Page 9: Chapter 1 Basics And Assembly

    Chapter 1 Basics and Assembly Overview The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V components. Besides the dimensions the general technical data of System 200V will be found.

  • Page 10: Safety Information For Users

    Chapter 1 Basics and Assembly Manual VIPA System 200V Safety Information for Users Handling of VIPA modules make use of highly integrated components in MOS- electrostatic Technology. These components are extremely sensitive to over-voltages sensitive modules that can occur during electrostatic discharges.

  • Page 11: System Conception

    Chapter 1 Basics and Assembly System conception Overview The System 200V is a modular automation system for assembly on a 35mm profile rail. By means of the peripheral modules with 4, 8 and 16 channels this system may properly be adapted matching to your automation tasks.
  • Page 12 Chapter 1 Basics and Assembly Manual VIPA System 200V Power supplies With the System 200V the DC 24V power supply can take place either externally or via a particularly for this developed power PS 207/2 supply. The power supply may be mounted on the...

  • Page 13: Dimensions

    Manual VIPA System 200V Chapter 1 Basics and Assembly Dimensions Dimensions 1tier width (HxWxD) in mm: 76 x 25.4 x 74 Basic enclosure 2tier width (HxWxD) in mm: 76 x 50.8 x 74 Installation dimensions Installed and wired dimensions In- / Output...
  • Page 14 Chapter 1 Basics and Assembly Manual VIPA System 200V Function modules/ 89 mm 88 mm Extension modules 85 mm 84,46 mm 11 mm 4,66 mm CPUs (here with 91 mm 89 mm EasyConn from 85 mm VIPA) 11 mm 5 mm...

  • Page 15: Installation

    Bus connector System 200V modules communicate via a backplane bus connector. The backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4- or 8tier width. The following figure shows a 1tier connector and a 4tier connector bus: The bus connector is to be placed on the profile rail until it clips in its place and the bus connections look out from the profile rail.
  • Page 16 • Sort the modules with a high current consumption right beside the head consumption module. In the service area of www.vipa.com a list of current consumption of every System 200V module can be found. HB97E - FM - RE_253-1BA00 - Rev. 13/02...
  • Page 17 Manual VIPA System 200V Chapter 1 Basics and Assembly Assembly possibilities hoizontal assembly vertical Please regard the allowed environmental temperatures: assembly • horizontal assembly: from 0 to 60°C • vertical assembly: from 0 to 40°C • lying assembly: from 0 to 40°C...
  • Page 18 Chapter 1 Basics and Assembly Manual VIPA System 200V Assembly procedure • Install the profile rail. Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the profile rail. • Press the bus connector into the profile rail until it clips securely into place and the bus-connectors look out from the profile rail.
  • Page 19 Manual VIPA System 200V Chapter 1 Basics and Assembly Demounting and module exchange • Remove if exists the wiring to the module, by pressing both locking lever on the connector and pulling the connector. • The casing of the module has a spring loaded clip at the bottom by which the module can be removed.
  • Page 20 Chapter 1 Basics and Assembly Manual VIPA System 200V Wiring Overview Most peripheral modules are equipped with a 10pole or a 18pole connector. This connector provides the electrical interface for the signaling and supply lines of the modules. The modules carry spring-clip connectors for interconnections and wiring.
  • Page 21 Manual VIPA System 200V Chapter 1 Basics and Assembly Wiring procedure • Install the connector on the module until it locks with an audible click. For this purpose you press the two clips together as shown. The connector is now in a permanent position and can easily be wired.
  • Page 22 General The installation guidelines contain information about the interference free deployment of System 200V systems. There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation.
  • Page 23 - Please take care for the targeted employment of the grounding actions. The grounding of the PLC is a protection and functionality activity. - Connect installation parts and cabinets with the System 200V in star topology with the isolation/protected earth conductor system. So you avoid ground loops.
  • Page 24 • Lay the isolation on an isolation rail directly after the entry of the cable in the cabinet. Lead the isolation further on to the System 200V module and don't lay it on there again!

  • Page 25: Structure

    Manual VIPA System 200V Chapter 1 Basics and Assembly General data • Profile rail 35mm Structure/ • Peripheral modules with recessed labelling dimensions • Dimensions of the basic enclosure: 1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3 2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3 •...
  • Page 26 Chapter 1 Basics and Assembly Manual VIPA System 200V 1-18 HB97E - FM - RE_253-1BA00 - Rev. 13/02...
  • Page 27 Manual VIPA System 200V Chapter 2 Hardware description Chapter 2 Hardware description Overview Here the hardware components of the FM 253-1BA00 are described. The technical data are at the end of the chapter. Contents Topic Page Chapter 2 Hardware description............2-1 Properties.....................

  • Page 28: Chapter 2 Hardware Description

    Chapter 2 Hardware description Manual VIPA System 200V Properties FM 253 The FM 253 is a positioning module for controlling a stepper motor. The 253-1BA00 modules may be used for point-to-point positioning as well as for complex drive outlines with need for a high level of precision, dynamics and speed.

  • Page 29: Structure

    Manual VIPA System 200V Chapter 2 Hardware description Structure LED Status monitor FM 253 Front view Plug for drive Connection for supply voltage, end switch and outputs VIPA 253-1BA00 Stepper Interfaces PULSE_P DIR_P reserved reserved 24 V Ground PULSE_N DIR_N...
  • Page 30 Chapter 2 Hardware description Manual VIPA System 200V Stepper interface Via this interface your stepper motor is connected. The interface appears as 9pin D-type-plug and works with RS422 level. 9pin D-type-plug Assignment PULSE_P: (+) pulse output DIR_P: (+) direction signal...
  • Page 31 Manual VIPA System 200V Chapter 2 Hardware description The FM 253 has some LEDs at the front used for status monitoring. LEDs The usage and the according colors of these LEDs are shown in the following table: Color Description Green...

  • Page 32: Connecting A Drive

    Chapter 2 Hardware description Manual VIPA System 200V Connecting a drive Connection The connection of a stepper motor is exclusively via the stepper interface. stepper motor Connection of supply Voltage supply voltage, end switch The module itself is provided via the back plane bus. The deployment of the and output units integrated digital outputs requires an additional voltage supply.

  • Page 33: Technical Data

    Manual VIPA System 200V Chapter 2 Hardware description Technical data MotionControl Order number 253-1BA00 Stepper Type FM 253 Current consumption/power loss FM 253 Current consumption from backplane bus 500 mA Power loss Status information, alarms, diagnostics Status display Interrupts Process alarm...
  • Page 34 Chapter 2 Hardware description Manual VIPA System 200V Additional Electrical data 253-1BA00 Technical Data Number of axis Voltage supply DC 24V (20.4 ... 28.8) via front from ext. power supply Connectors / Interfaces "Drive"-Interface Output for pulse, direction and release with RS422...
  • Page 35 Manual VIPA System 200V Chapter 3 Deployment Chapter 3 Deployment Overview This chapter contains information about the data transfer and the operating modes of the MotionControl Stepper module FM 253 for stepper motors. Contents Topic Page Chapter 3 Deployment ..............3-1 Data transfer CPU >>...
  • Page 36 Chapter 3 Deployment Manual VIPA System 200V Data transfer CPU >> FM 253 The MotionControl Stepper module fetches a data block from the CPU Drive data cyclically and analyzes it. The data block has a length of 16Byte and the following structure: Byte No.
  • Page 37 With the first start-up you should parameterize the module, due to the system the module has invalid parameters. Parameterization You get FCs from VIPA that should make the deployment of the FM 253 via FCs easier. For example you may parameterize your module via the FCs 201 and 202.
  • Page 38 Chapter 3 Deployment Manual VIPA System 200V Set index no. The assignment of the according index no. is to find in the table below. at parameter Via the index no. you fix the parameter in Byte 11, where the value may be preset in Byte 12 ...
  • Page 39 Manual VIPA System 200V Chapter 3 Deployment Operating modes Overview By setting according bits in the "M "-Byte you may set the following operating modes described below: • I -Mode • Positioning relative / absolute • Permanent run • Set position •...
  • Page 40 Chapter 3 Deployment Manual VIPA System 200V ... continue Positioning absolute For acceleration and frequency of the drive, the values set in the parameters are used. If there are no presetting, the default values are used. As long as the drive is operating, the output "Axis in run" is set.
  • Page 41 Manual VIPA System 200V Chapter 3 Deployment Default: Byte 10 = 02h, Byte 15 = Control bits for reference run Reference run The reference run supports the calibration of your drive system. The reference point should be inside the drive outline.
  • Page 42 Chapter 3 Deployment Manual VIPA System 200V Reference run to The reference run starts always with the speed predefined in F . The reference switch direction has to be preset in the variable parameter (Byte 15, Bit 0). As soon as the ascending edge of the reference switch is recognized, the...
  • Page 43 Manual VIPA System 200V Chapter 3 Deployment Reference run to You may limit your distance via the end switches A and B. end switch There are 2 possibilities to approach the end switch for reference run: Reference run to end switch A, direction backward If a falling edge at the end switch B recognized the direction changes again to a rising edge on B end switch is reached.
  • Page 44 Chapter 3 Deployment Manual VIPA System 200V Data transfer FM 253 >> CPU Respond message The MotionControl Stepper module sends a data block to the CPU cyclically that contains several information about the recent state of the drive. The data block has a length of 16Byte and the following structure: Byte no.
  • Page 45 Manual VIPA System 200V Chapter 3 Deployment Set back For deleting an active error (Byte 8-9) you have to set the according error error messages bit in the variables parameter (Byte 14-15) to "1". As soon as you set the Mode (Byte 10) to 7, the according errors in the module are set back.
  • Page 46 Chapter 3 Deployment Manual VIPA System 200V Handling blocks Overview There are different handling blocks available with the FM 253 to make the usage of the module more comfortable. The following handling blocks are available for the FM 253 at this time:...
  • Page 47 Manual VIPA System 200V Chapter 3 Deployment ADDRESS Start address from where on the FM 253 is stored in the CPU. SET_POSITION In mode 01, 06 and 08 you fix the scheduled position for the drive here. SET_FREQUENZ In mode 03 you fix the scheduled rotational speed as set frequency.
  • Page 48 Chapter 3 Deployment Manual VIPA System 200V ACT_POSITION, Via those parameters the recent actual position and actual frequency of ACT_FREQUENCY your drive is shown. ERROR Here you may find error messages if occurred. The errors remain active until the error cause is removed and the according bits are set back.
  • Page 49 Manual VIPA System 200V Chapter 3 Deployment VAR_DATA In VAR_DATA the state of the inputs is returned after you requested this by MODE = 04. For reading the inputs the Mode 4 is set and now the module shows the state of the end switches and the reference switch in the variables data (Byte 15).
  • Page 50 Chapter 3 Deployment Manual VIPA System 200V With the FC 201 it is possible to set a parameter at the FM 253. FC 201 - set a parameter Parameter Parameter Declaration Data Type Description ADDRESS Fixed basic address INDEX Transfer INDEX for parameters...
  • Page 51 Manual VIPA System 200V Chapter 3 Deployment Parameterize Via the FC 202 you may adjust all relevant parameters of the FM 253. FC 202 - FM 253 Parameter Parameter Declaration Data Type Description DATA_DB BLOCK_DB Data block with parameters ADDRESS...
  • Page 52 Chapter 3 Deployment Manual VIPA System 200V 3-18 HB97E - FM - RE_253-1BA00 - Rev. 13/02...

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