Ozone Solutions Waterzone Series Installation & Operation Manual
Ozone injection system
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- Page 1 WATERZONE SERIES OZONE INJECTION SYSTEM MODEL: WZ-100, 150, 200 INSTALLATION & OPERATIONS MANUAL 451 Black Forest Road Hull, Iowa 51239 USA P 712.439.6880 F 712.439.6733...
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Page 3: Table Of Contents
INSTALLATION & OPERATIONS MANUAL CONTENTS SECTION 1 SECTION 3 Safety Precautions ............4 System Operation ............9 Introduction ..............4 Ozone System Initial Startup Procedure .....10 Theory of Operation ............4 SECTION 4 SECTION 2 HMI Control Display - Overview ........11 Component Diagram ............6 SECTION 5 Components Description ..........6 Personal Safety ............13... -
Page 4: Safety Precautions
INTRODUCTION This ozone/oxygen mix is dissolved into the water using The Waterzone series ozone systems are a complete the Ozone injection system. To efficiently dissolve this oxygen preparation, ozone generation, and injection... - Page 5 INSTALLATION & OPERATIONS MANUAL into the venturi. This forceful action along with the oxygen/ozone is removed through the vent on the top added mixing vanes in the venturi injector provides for of the contact tank so that it can be safely destroyed or an extremely efficient method of dissolving the ozone removed from the location.
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Page 6: Component Diagram
OZONE SOLUTIONS SECTION 2 COMPONENT DIAGRAM COMPONENTS DESCRIPTION 4. Air Vent: Safely removes all off-gassed ozone/ oxygen from the system. The gas flow from this vent 1. Ozone Destruct Unit: Safely converts off-gassed must be vented to a safe outdoor location or into an ozone into oxygen using a catalyst material. -
Page 7: Specifications
INSTALLATION & OPERATIONS MANUAL 7. Venturi Injector: A Venturi Injector is used to pull the 12. Flow Switch: The Flow Switch recognizes there is ozone into the water using a vacuum and mix this water flowing through the tank and tells the controls ozone gas into water very efficiently. -
Page 8: Installation
PLC system of the Ozone Solutions if the environmental conditions are Waterzone to allow automatic shut down procedures. not as prescribed above, or otherwise in question. -
Page 9: Electrical Power Connections
INSTALLATION & OPERATIONS MANUAL ELECTRICAL POWER CONNECTIONS Air Vent The air vent is located on the top of the Contact Tank. The system requires a 220 Volt, 4 wire, 30 Amp, 60 Hz The 1/2 inch port exiting the air vent will need to be single phase circuit. -
Page 10: Ozone System Initial Startup Procedure
OZONE SOLUTIONS OZONE SYSTEM INITIAL STARTUP dissolved into the water. Higher spray pressures will PROCEDURE off-gas a large amount of the dissolved ozone from the water in the spraying process. This is not a desirable IMPORTANT: Read and understand the “Caution, situation for the disinfection process, or for human Warnings and Hazards”... -
Page 11: Hmi Control Display - Overview
INSTALLATION & OPERATIONS MANUAL vent along with the air. If adequate off-gassing does require time to stabilize in the process before full not occur, the tank will eventually fill with oxygen/ accuracy is reached. Normally this occurs within a ozone gas and cause injection pump cavitation and few hours, but may require more time. - Page 12 OZONE SOLUTIONS Controls upper and lower conditions for air pressure. System will start Controls the length of time that the when inlet air pressure exceeds system runs, with inverters off, when a Start Up Set Point, and shut down leak is detected.
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Page 13: Personal Safety
WARRANTY ozone, the following is recommended for reducing the possibility of exposure to the ozone. Ozone Solutions warrants all new equipment Whenever possible it is recommended that the machine assembled, manufactured, and sold to be free from run with maximum permissible air and oxygen flow for... -
Page 14: Warranty
For such warranty, means whom the product was originally products, the manufacturer warranty will supersede sold to by Ozone Solutions or by an authorized dealer. this warranty. Ozone Solutions will honor the manufacturer’s warranty, but if and when advised by... -
Page 15: Appendix A - Cad Drawing
77.7 89.0 TITLE PROPRIETARY AND CONFIDENTIAL WZ-150 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF OZONE SOLUTIONS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF OZONE SOLUTIONS IS PROHIBITED. NAME DATE 2/5/2019 ENG APPR. -
Page 16: Appendix B - Maintenance
APPENDIX B - MAINTENANCE All major components requiring maintenance have guidelines listed in the respective operation manuals. Refer to those individual operation manuals for other preventative maintenance and regular maintenance information. Maintenance Table COMPONENT ACTION TIME INTERVAL PART NUMBER(S) Compressed Air Filter Replace the filter element 3 months/as needed PR-8: Replacement filter Compressed Air Filter Replace the filter element 3 months/as needed CF-8: Repl. -
Page 17: Appendix C - Troubleshooting
APPENDIX C - TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE REPAIR System does not run Alarm Condition - Message in alarm Resolve alarm condition No Power Check and repair incoming power External stop contacts Ensure external contacts are open Flow less than 5 gpm flow switch not Increase water flow active Low dissolved ozone levels Water is contaminated... -
Page 18: Appendix D - Safety Data Sheet
APPENDIX D - SAFETY DATA SHEET WZ SERIES... - Page 19 INSTALLATION & OPERATIONS MANUAL This page left blank for booklet printing purposes. WZ SERIES...
- Page 20 Hull, Iowa 51239 USA P 712.439.6880 F 712.439.6733 E sales@ozonesolutions.com www.ozonesolutions.com © 2018, Ozone Solutions. All Rights Reserved. Ozone Solutions is a registered trademark. This publication may not be reproduced in part or whole without written permission of Ozone Solutions.