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Summary of Contents for Kobold Heinrichs BGN Series
- Page 1 Variable-Area Flow Meter Installation and Operating Instructions...
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Page 2: Table Of Contents
Heinrichs Messtechnik BGN Installation and Operating Instructions Contents INTRODUCTION ........................4 IDENTIFICATION ........................4 APPLICATIONS ........................4 SAFETY INSTRUCTIONS ....................... 4 Intended use ........................... 4 Installation, start-up and operating personnel ..............4 PACKAGING, MOUNTING AND SHIPMENT ................. 5 OPERATIONAL MODE AND SYSTEM DESIGN ..............5 Measuring principle ....................... - Page 3 Heinrichs Messtechnik BGN Installation and Operating Instructions 11.4 Process connection ......................18 11.5 Magnetic filter ........................18 11.6 Electrical connection ......................19 11.6.1 Wiring diagram for ES transmitter (signal output 4-20 mA with HART) ......19 11.6.2 Wiring diagram for ES transmitter with 4-20 mA output and 2 limit switches ......20 11.6.3 Wiring diagram for ES transmitter with 4- 20 mA output, pulse output and limit switches ..
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Page 4: Introduction
Heinrichs Messtechnik BGN Installation and Operating Instructions 1. Introduction These Installation and Operating Instructions serve as a tool for the correct installation, operation and maintenance of the device. They are a supplement to the BGN Device Description. Read the manual carefully before the device is installed and put into use. It does not include special versions or applications. -
Page 5: Packaging, Mounting And Shipment
Heinrichs Messtechnik BGN Installation and Operating Instructions Packaging, mounting and shipment Carefully unpack the device to avoid damage. The float is secured against damage in transit depending on the device size. Remove this transport protection from the fitting. By pressing the float from the bottom upwards (using a wooden stick, for example), check whether the float can easily be moved upwards and slides back downwards. -
Page 6: Output Signal / Electrical Equipment / Options
Heinrichs Messtechnik BGN Installation and Operating Instructions 7.2.1. Measuring range chart Measuring range chart BGN Flow Body Range Measuring range water Measuring range air Pressure Note S… st.st. 1)8) Code (1000 kg/m3; 1 mPas) loss ASME (1.013 bar abs., 20°C) P…... -
Page 7: Kem 1 Or Kem 2 Limit Transducers (Special Version)
Heinrichs Messtechnik BGN Installation and Operating Instructions 8.1.2 KEM 1 or KEM 2 limit transducers (special version) SPDT micro switches whose switching point is activated by a cam plate. KEM 1 = 1 SPDT micro switch KEM 2 = 2 SPDT micro switches Maximum switching capacity: 230 VAC 50/60Hz 6 A 24 VDC... -
Page 8: Mounting Requirements
Heinrichs Messtechnik BGN Installation and Operating Instructions 10.1 Mounting requirements The mounting location must be suitable for a vertical direction of flow from the bottom to the top. Important: If that is impossible, then the flow meter series BGF may be installed. This device can be used for both horizontal and vertical flow directions. -
Page 9: Device Settings
Heinrichs Messtechnik BGN Installation and Operating Instructions Liquid Measurement / start up 10.1.1.1 When measuring liquids process pipes must be accurately vented to avoid water hammers through gas contents. To avoid float hammers the use of solenoid valves must be prevented. Gas measurement / start up 10.1.1.2 When measuring gases, increase flow very slow to avoid float hammers inside the flow tube.. -
Page 10: Adjusting The Switch Point Of Spdt Micro Switches Kem
Heinrichs Messtechnik BGN Installation and Operating Instructions 10.1.4 Adjusting the switch point of SPDT Micro Switches KEM Locking screws switching disc KEM 1 and KEM 2 limit switches do not have limit switch indicators. Switching disc Switch point(s) are normally factory set. Pointer Scale Switching lever... - Page 11 Heinrichs Messtechnik BGN Installation and Operating Instructions 10.1.5.2 With built-in limit switches When the limit switches are installed, the device becomes an electrical assembly and gets a marking in accordance with DIN EN 60079 of built-in electrical limit transducers. The electrical and thermal data and the special conditions of the EU Type Examination Certificate of the built-in limit transducers must be observed (see also the diagram in Section 10.2.1.
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Page 12: Ambient Conditions
Heinrichs Messtechnik BGN Installation and Operating Instructions Therefore operation with combustible products is only allowed if a potentially explosive air mixture is not formed inside the flow meter. Where this condition are not met, the operator will need to assess the ignition hazard in each individual case and give due consideration to existing parameters (e.g. -
Page 13: Diagrams: Max. Ambient Temperature Dependent On Fluid Temperature For Es Transmitter
10.2.8 Diagrams: Max. ambient temperature dependent on fluid temperature for ES transmitter Standardausführung Messstofftemperatur [°C] DN15/25 DN40/50 DN80/100 Anzeigeteil vorgezogen Messstofftemperatur [°C] DN15/25 DN40/50 DN80/100... -
Page 14: Fluid Pressure Limit
Heinrichs Messtechnik BGN Installation and Operating Instructions 10.2.9 Fluid pressure limit Standard design BGN-S/H – DN 15/25/40/50/80 PN 40; DN 100 PN 16 Special design – up to PN 400 BGN-P – DN 15/25/50/80/100 PN 16 10.2.10 Inlet and outlet sections Inlet and outlet straight are not required on a linear flow profile of the fluid. - Page 15 Heinrichs Messtechnik BGN Installation and Operating Instructions 11.1.1.2 Version with threaded connection Pipe NPT(f) / G(f) (in) (mm) 1/4-3/8-1/2-3/4 40 / 300 77,0 1/4-3/8-1/2-3/4 40 / 300 80,1 3/4-1-1 1/4 40 / 300 87,9 1 1/4-1 1/2-2 40 / 300 100,9 =+100 mm for displaced indicator 11.1.1.3...
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Page 16: Indicator Housing Made Of Stainless Steel
Heinrichs Messtechnik BGN Installation and Operating Instructions 11.1.2 Indicator housing made of stainless steel 11.1.2.1 Version with flange connection Pipe Size PN / Ø l. W. DN /ANSI (mm) (mm) 15 / 1/2" 40 / 300 99,5 25 / 1" 40 / 300 102,6 40 / 11/2"... -
Page 17: Weights
Heinrichs Messtechnik BGN Installation and Operating Instructions 11.2 Weights Fitting Nominal Size Weight (kg) Weight (kg) with with Aluminum Indicator St.st. indicator DN 15 DN 25 DN 40 DN 50 DN 80 13,8 14,5 DN 100 14,5 15,2 DN 150 32,0 32,4 Fitting... -
Page 18: Process Connection
Heinrichs Messtechnik BGN Installation and Operating Instructions 11.4 Process connection BGN-S/H BGN-P DN 15 PN 40 PN 16 DN 25 PN 40 PN 16 DN 40 PN 40 PN 16 DN 50 PN 40 PN 16 DN 80 PN 40 PN 16 DN 100 PN 16... -
Page 19: Electrical Connection
Heinrichs Messtechnik BGN Installation and Operating Instructions Electrical connection 11.6 Wiring To connect the power supply, remove the indicator cover, insert the connector cable into the cable gland and attach it to the terminals according to the terminal diagram. Tighten the cable gland securely, remount the indicator cover and close it tightly. Please observe the following wiring instruction carefully.( Improper wiring will cause loss of guarantee) ... -
Page 20: Wiring Diagram For Es Transmitter With 4-20 Ma Output And 2 Limit Switches
Heinrichs Messtechnik BGN Installation and Operating Instructions 11.6.2 Wiring diagram for ES transmitter with 4-20 mA output and 2 limit switches 11.6.3 Wiring diagram for ES transmitter with 4- 20 mA output, pulse output and limit switches Page 20 of 34 Subject to change without notice... -
Page 21: Wiring Diagram For Inductive Limit Switches Kei
Heinrichs Messtechnik BGN Installation and Operating Instructions 11.6.4 Wiring diagram for inductive limit switches KEI 11.6.5 Wiring diagram for KEM 1 and KEM 2 micros witches 11.6.6 Devices with unconnected cable end For simple electrical connection, especially at the units with stainless steel display housing, the device can be supplied with a cable end (silicon cable). -
Page 22: Ce-Marking
Heinrichs Messtechnik BGN Installation and Operating Instructions 14 CE-Marking The measuring system meets the legal requirements of the following EU directives: Ex-directive 2014/34/EU (ATEX), der EMC-directive 2014/30/EU (EMC) and the Pressure Equipment Directive 2014/68/EU (PED). Heinrichs Messtechnik confirms the conformity with the directives by attaching the CE mark. 15 Order information Please include the following information in your order: Product data, specific weight, temperature, pressure, viscosity, material design, connection size, measuring range, desired accessories, required approvals and material certificates. -
Page 23: Trouble Shooting
Heinrichs Messtechnik BGN Installation and Operating Instructions 19 Trouble shooting Diagnosis Possible reason Corrective action Indicator window - Indicator cover damaged - change indicator cover steamed - Indicator sealing damaged - Cable gland not tightened - tighten cable gland - high temperature differences - indicator with pressure relief - aggressive ambient atmoshpere - install rinsing connection for N2 gas... -
Page 24: Exploded Views
Heinrichs Messtechnik BGN Installation and Operating Instructions 22 Exploded views 22.1 Fitting with measuring element Name Part no. (Figures 12-15) BGN - Fitting BGN - Fitting with Spring stop for float Float Float with damping piston Spring stop gas damping gas damping with Spring stop 22.1.1 BGN-.. -
Page 25: Bgn
Heinrichs Messtechnik BGN Installation and Operating Instructions 22.1.5 BGN-..small measuring ranges Name Part no. (Figures 16) Fitting for small measuring range gasket Cone with spring stop Float Information about replacing of measuring cones on low volume meters Depending on the unit version and ranges screwed cones ( changable) or welded cones ( non changable) are used. -
Page 26: Complete Indicator Unit, With Local Scale
22.2.1 Complete indicator unit, 22.2.2 Complete indicator unit, with local scale c/w 1 pc limit switch SJ 3,5-N 22.2.3 Complete Indicator unit with 2 pcs 22.2.4 Complete indicator unit with limit switches SJ 3,5-N 1 pc SPDT micro switch KEM... -
Page 27: Complete Indicator Unit With 2 Pcs Spdt Micro Switches Kem
Heinrichs Messtechnik BGN Installation and Operating Instructions 22.2.5 Complete indicator unit with 22.2.6 Complete Indicator unit with 2 pcs SPDT micro switches KEM transmitter ES Ex HART Page 27 of 34 Subject to change without notice... - Page 28 Heinrichs Messtechnik BGN Installation and Operating Instructions 22.3. Model Code Material Stainless Steel, process temperature ≤ 350°C Stainless Steel, Wetted Parts PTFE, process temperature ≤ 125°C, process pressure max. 16 bar (not for size "H5" available) Hastelloy C22, process temperature ≤ 350°C (not for size "10" available) Nominal Device-Size Measuring Range-Code 1/4"...
- Page 29 Heinrichs Messtechnik BGN Installation and Operating Instructions 4050 G1-1/4" female thread 6860 DN50 TriClamp DIN 32676 6040 3/4" NPT(f) 6660 RD78x1/6" DIN 11851 6050 1" NPT(f) Flange connections 321B DN50 PN40 Form B1 DIN EN 1092-1 207R 2½" Class 150 RF ASME B16.5-2003 321D DN50 PN40 Form D DIN EN 1092-1 227R...
- Page 30 2 x inductive switch, Type SB 3,5-E2, three wire 1 x induktiver Grenzkontakt NCB2-12GM40-Z0 Transmitter ES with HART-protocol and counter module Transmitter ES with Foundation Fieldbus Accessories without special (separate specification necessary) Design Heinrichs Kobold Page 30 of 34 Subject to change without notice...
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Page 31: Decontamination Certificate For Device Cleaning
Heinrichs Messtechnik BGN Installation and Operating Instructions 23 Decontamination certificate for device cleaning Company: ..........Name: .......... Street: ..........Tel.-Nr.: ........PLZ/ postal code....../ Town: ............The enclosed Variabel Area Flow Meter Model ……………..………..….. Comm.-Nr. / Ser.-Nr.: has been used with media :..................As the used media is : harmless toxic... -
Page 32: Declaration Of Conformity
Heinrichs Messtechnik BGN Installation and Operating Instructions 24 Declaration of conformity EU-Konformitätserklärung EU-Declaration of Conformity . 19.4111.03 Hersteller: Heinrichs Messtechnik GmbH Manufacturer: Robert-Perthel-Strasse 9 50739 Köln Produktbeschreibung: Schwebekörper-Durchflussmessgerät vom Typ BG* Product description: Variable Area Flowmeter Model BG* Hiermit erklären wir, in alleinige Verantwortung, dass das oben genannte Messsystem den Anforderungen der folgenden EU- Richtlinien, einschließlich allen bis heute veröffentlichten Änderungen bzw. - Page 33 Heinrichs Messtechnik BGN Installation and Operating Instructions Anhang N zur EU-Konformitätserklärung Annex N of the EU-Declaration of Conformity . 19.4111.03 Produktbeschreibung: Schwebekörper-Durchflussmessgerät vom Typ BG* Product description: Variable Area Flowmeter Model BG* Die Konformität mit den auf Seite 1 genannten Richtlinien diese Erklärung wird nachgewiesen durch die Einhaltung folgenden Normen (abhängig von Gerätvariant): Conformity to the Directives referred to on Page 1 of this Declaration is assured through the application of the following standards (depending on version of device):...
- Page 34 Heinrichs Messtechnik BGN Installation and Operating Instructions Anhang X zur EU-Konformitätserklärung Annex X of the EU-Declaration of Conformity . 19.4111.03 Produktbeschreibung: Schwebekörper-Durchflussmessgerät vom Typ BG* Product description: Variable Area Flowmeter Model BG* Gerät Zulassungen / Device certification EG-Baumusterprüfbescheinigung Nachtrag Kennzeichnung EC-type examination certificate Supplement Marking...
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