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Summary of Contents for Kobold HPC-S02
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Page 1: Operating Manual
Coriolis – Mass-Flow Meter UMC4 Operating manual Please read the instructions carefully and store them in a safe place for future use! OPERATING MANUAL HPC & UMC4 Page 1 of 105... -
Page 2: Table Of Contents
Contents INTRODUCTION ......................8 Shipping and storage; product inspection ..................... 8 Warranty ..............................8 III. Application domain the operating manual ..................8 Measures to be taken before sending your device to the manufacturer for repair ......8 Supplementary operating instructions regarding the HART interface ..........8 Operating manual of explosion-proof flow meters ................ - Page 3 Performance characteristics of the HPC sensor ................15 4.3.1 Reference conditions ........................ 15 4.3.2 HPC flow ranges........................15 4.3.3 Density measurement ......................15 4.3.4 Accuracy ........................... 16 4.3.5 Pressure loss HPC ........................16 4.3.6 Ambient temperature range ...................... 16 4.3.7 Storage temperature ........................
- Page 4 Measured variable ........................... 29 Measuring range ..........................29 OUTPUT ......................29 Output signal ............................ 29 Failure signal ............................ 30 Load ..............................30 Damping ............................30 Low flow cutoff ..........................30 UMC4 PERFORMANCE CHARACTERISTICS........... 31 10.1 Reference conditions ........................31 10.2 Measured error ..........................
- Page 5 12.5.1 Wiring diagrams........................36 12.5.2 The output signals ........................39 ® 12.5.3 HART ............................39 ® 12.5.4 Communication via Siemens PDM ..................39 CONTROL UNIT BE4 ................... 40 13.1 Introduction ..........................40 13.2 Display ............................40 13.3 Operating modes .......................... 41 13.4 Operation .............................
- Page 6 14.5.3 Mass flow QM range ......................... 60 14.5.4 Mass flow QM limit MIN ......................60 14.5.5 Mass flow QM limit MAX ......................60 14.5.6 Mass flow QM limit hysteresis ....................61 14.5.7 Volume flow QV unit ......................... 61 14.5.8 Factor volume flow QV programmable unit ................62 14.5.9 Volume flow QV range ......................
- Page 7 14.11.3 Measured value simulation ....................83 14.11.4 Direct simulation of outputs ....................84 14.12 SELF-TEST function class ......................85 14.12.1 Sensor test on/off ........................86 14.12.2 Max. deviation of excitation ....................86 14.12.3 Self-test calibration ....................... 86 14.12.4 Monitoring of sensor amplitude and excitation current ............86 14.12.5 Display of sensor amplitudes ....................
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Page 8: Introduction
Introduction Shipping and storage; product inspection Shipping and storage The device is to be safeguarded against dampness, dirt, impact and damage. Product inspection Upon receipt of the product, check the contents of the box and the product particulars against the infor- mation on the delivery slip and order form so as to ensure that all ordered components have been sup- plied. -
Page 9: Steps Prior To Operation
1. Steps prior to operation It is essential that you read these operating instructions before installing and operat- ing the device. The device is to be installed and serviced by a qualified technician only. The UMC4 transmitter is to be used exclusively to measure mass and volume flow, as well as liquid and gas density and temperature, in conjunction with a Hein- richs Messtechnik Coriolis mass-flow sensor. -
Page 10: Safety Advisory For The User
Safety advisory for the user The present document contains the information that you need in order to operate the product described herein properly. The document is intended for use by qualified personnel. This means personnel who are qualified to operate the device described herein safely, including ... -
Page 11: Proper Use Of The Device
Proper use of the device A Coriolis Mass Flow Sensor is intended for use solely for direct and continuous mass flow measurement of liquids and gases, irrespective of their conductivity, density, temperature, pressure, or viscosity. The sensor is also intended for use for the direct and continuous mass flow measurement of chemical fluids, suspensions, molasses, paint, varnish, lacquer, pastes and similar materials. -
Page 12: Returning Your Flow Meter For Servicing Or Calibration
Returning your flow meter for servicing or calibration Before sending your flow meter back to us for servicing or calibration, make sure it is completely clean. Any residues of substances that could be hazardous to the environment or human health are to be re- moved from all crevices, recesses, gaskets, and cavities of the housing before the device is shipped. -
Page 13: Maintenance
2. Maintenance Transmitter The transmitter is maintenance-free. We recommend cleaning the sight-glass in regular intervals; check the enclosure for corrosion damages and the solid seat of the cable glands. Coriolis mass flow sensor The sensor is generally maintenance-free. The function only is influenced by corrosion or by deposits inside the inside of the measuring pipes. -
Page 14: The Hpc Sensor
4. The HPC sensor Application domain of the HPC sensor The HPC sensor is intended for use solely for direct and continuous mass flow measurement of liquids and gases, irrespective of their conductivity, density, temperature, pressure, or viscosity. The sensor is also intended for use for the direct and continuous mass flow measurement of chemical fluids, sus- pensions, molasses, paint, varnish, lacquer, pastes and similar materials. -
Page 15: Performance Characteristics Of The Hpc Sensor
(of range) Model kg/h [lbs/min] kg/h [lbs/min] kg/h [lbs/min] kg/h [lbs/min] HPC-S01 2,0 [0,1] 20 [0,7] 6 [0,2] 0,004 [0,000] HPC-S02 5 [0,2] 50 [1,8] 15 [0,6] 0,01 [0,000] HPC-S03 16 [0,6] 160 [5,9] 48 [1,8] 0,032 [0,001] (=0,5bar) Reference conditions: in conformity with IEC 770: Temperature: 20 °C, relative humidity: 65 %, air pressure: 101.3 kPa... -
Page 16: Accuracy
0,15 bar 0,16 bar 0,25 bar 5 kg/h 50 kg/h 5 kg/h 15 kg/h 25 kg/h 35 kg/h 50 kg/h HPC-S02 [0,2 lbs/min] [1,8 lbs/min] [0,2 lbs/min] [0,6 lbs/min] [0,9 lbs/min] 1,3 lbs/min] [1,8 lbs/min] 0,01 bar 0,04 bar 0,05 bar... -
Page 17: Operating Conditions
Operating conditions 4.4.1 Installation The sensor is to be protected, wherever possible, against valves, manifolds and similar fittings that generate turbulence. The sensor is to be installed in accordance with the following instructions. Diagram showing flow meter installation Flow meter installation: A = sensor, B = valve, C = pipe clamps and supports Warnings: Do not secure the screws of the flanges by using an Impact screw- driver! -
Page 18: Installation Positions
4.4.2 Installation positions The HPC may be installed and will be fully functional in any number of positions. The following images demonstrate the most common means of pipe installation as well as delivering tips for preventing the orientation of the mounted device from influencing the measurement. 4.4.2.1 Assessment of the installation position Standard Installation position A... -
Page 19: Pressure Surges
Type of fluid Position Assessment Position D No gas bubble accumulation in the tubes, liquid residues may however remain in the sensor after discharge Liquids containing Standard Position A Self-draining flow tubes, no deposit formation substances that could form deposits Position B Position C Substances in the liquid could form deposits at low flow... -
Page 20: Using The Device With Hazardous Fluids
4.4.4 Using the device with hazardous fluids The sealing technology used in the standard HPC mass flow meter renders the device unsuitable for use with hazardous fluids. Only sensors that meet the standards for safety instruments are suitable for use with hazardous fluids. The pathway between the sensor and transmitter must be pressure-tight so as to prevent fluid from leaking out of a sensor in the event a sensor develops a defect. -
Page 21: Process Conditions
Process conditions 4.5.1 Process temperature − 40 °C to 180 °C (-40 °F to 356 °F); rating plate specifications are to be observed 4.5.2 Physical state Liquid product (maximum density 2 kg/l) Gaseous product (minimum density 0.002 kg/l in operating state) 4.5.3 Viscosity 0.3 to 2,000 mPas (0.3 to 2,000 cP) 4.5.4 Gas content... -
Page 22: Construction Details
Process connection mm [inch] G1/2 AG, ½ NPT(F), HPC-S01 [5,9] Gyrolok 6/8/10 mm, Swagelok 6/10/12 mm G1/2 AG, ½ NPT(F), HPC-S02 [5,9] Gyrolok 6/8/10 mm, Swagelok 6/10/12 mm G1/2 AG, ½ NPT(F), HPC-S03 [5,9] Gyrolok 6/8/10 mm, Swagelok 6/10/12 mm... -
Page 23: Dimension Drawings For The Types Hpc-S01 To Hpc-S03
4.7.2 Dimension drawings for the types HPC-S01 to HPC-S03 4.7.2.1 Dimensional drawing of the pipe mounted version For all dimensions and weight, see Section 4.7.1 Dimensions and weight on page 22. 4.7.2.2 Dimensional drawing of the wall mounted version For all dimensions and weights, see Section 4.7.1 Dimensions and weight on page 22. OPERATING MANUAL HPC &... - Page 24 4.7.2.3 Dimensional drawing of the Table top version For all dimensions and weights, see Section 4.7.1 Dimensions and weight on page 22. 4.7.2.4 Dimensional drawing of the 180°C high temperature version For all dimensions and weights, see Section 4.7.1 Dimensions and weight on page 22. OPERATING MANUAL HPC &...
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Page 25: Material
4.7.3 Material Sensor Containment: HPC-S01 to HPC-S03: Stainless steel 1.4571 (316Ti) Stainless steel 1.4404 (316L) Sensor lid: HPC-S01 bis HPC-S03: Aluminum, Eloxated aluminium, Stainless Steel Flow tubes: 1.4571 (316Ti), Flow distribution block: 1.4404 (316L) or Hastelloy, Tantalum, or other materials on request Sensor HPC approvals 4.8.1 CE marking... -
Page 26: Commissioning
5. Commissioning Zero point calibration In order to ensure that precise measurements are obtained, zero point calibration is to be Performed the first time the device is put into operation and before any regular operations are carried out. Zero point calibration is to be performed using a fluid. -
Page 27: Application Domain Of The Umc4 Transmitter
6. Application domain of the UMC4 transmitter The microprocessor controlled UMC4 transmitter (hereinafter referred to as UMC4) for use with TM, TME TMR, TMU and HPC sensors is a programmable transmitter which processes measurement data and displays and transmits various types of measurement results. ®... -
Page 28: Dsb Data Memory Module
7.2.1 DSB data memory module The replaceable plug and play memory device is integrated on the PCB of the control unit where all sen- sor data such as sensor constants, model numbers, serial numbers, and so on are stored. Consequently, the memory module is linked to the sensor. -
Page 29: Input
8. Input Measured variable Mass flow rate, temperature, density and volume flow (calculated from the preceding measured varia- bles). Measuring range The measuring range, which varies according to the used sensor, can be found on the relevant data sheet or rating plate (see Section 4.3.2 HPC flow ranges on page 15). 9. -
Page 30: Failure Signal
Failure signal A failure in the meter can be indicated via the current outputs or the status output. The current outputs can be set to a failure signal (alarm) of I < 3.8 mA or I > 22 mA. The status output can be configured as make or break contact. -
Page 31: Umc4 Performance Characteristics
10. UMC4 performance characteristics 10.1 Reference conditions In conformity with IEC 770 Temperature: 20 °C (68 °F), relative humidity: 65 %, air pressure: 101.3 kPa (14.7 psi) 10.2 Measured error Measured error and zero point stability see sensor data sheet or Section 4.3.2 HPC flow ranges on page 15. -
Page 32: Umc4 Operating Conditions
11. UMC4 operating conditions 11.1 Installation conditions and cable glands When mounting the UMC4 transmitter, a vibration-free installation site must be guaranteed. Warning: Additional cable glands: They are not contained in the scope of supply. The operator is responsible for guaranteeing that cable glands or screws according to the enclosures certification are used. -
Page 33: Process Conditions
Warning Electromagnetic compatibility is only achieved if the electronics enclosure is closed. Leaving the enclosure open can lead to electromagnetic disturbances. Warning In Ex hazardous areas, only sensors and transmitters with approvals marked on the rating plates may be used! 11.4 Process conditions 11.4.1 Integrally Mounted transmitter In combination with the HPC sensors, the UMC4 transmitter is always mounted separately (remote) -
Page 34: Construction Details
12. Construction details 12.1 Type of construction/dimensions Horizontal pipe mounting – SG4 Vertical pipe mounting – SG4 OPERATING MANUAL HPC & UMC4 Page 34 of 105... - Page 35 Wall mounting Pipe mounting with a junction box OPERATING MANUAL HPC & UMC4 Page 35 of 105...
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Page 36: Weight
12.2 Weight Approx. 2.4 kg (5.5 lbs) (separate UMC4 transmitter without mounting system) 12.3 Material Enclosure: Painted aluminum pressure die–casting, max.0.5% Mg; yellow chromating. 12.4 End connection To connect the remote sensor to the transmitter, a special connection cable must be used. For further details see Sections 4.6 “Connection to the transmitter”... - Page 37 12.5.1.2 Connection of the sensor Designation Terminal / Pin designation Type of protection Standard Ex ia (Non-Ex) Sensor lines SENSOR1 + SENSOR1 - SENSOR2 + SENSOR2 - TIk- Temperature sensor - Temperature sensor + TIk+ EXCITER1 EXCITER2 Shield Shield Sensor and transmitter are always mounted separately. For the connection between the sensor and transmitter one of the following cables is to be used: ...
- Page 38 UMC4 with pig-tail connection cable For connector pin assignment, see the table on page 37 Advices for cable glands: See also 11.1 “Installation conditions and cable glands” on page 32. UMC4 junction box and WAGO terminals For terminal assignment, see the table on page 37 Advices for cable glands: See also 11.1 “Installation conditions and cable glands”...
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Page 39: The Output Signals
12.5.2 The output signals The output signals of the UMC4 are available in various Ex protection classes. The terminal designa- tions vary depending on the protection class ordered. The terminal designation and their protection class can be taken from the following table: Designation Terminal designation Type of protection... -
Page 40: Control Unit Be4
13. Control unit BE4 13.1 Introduction The UMC4 transmitter can be operated using control unit BE4, a desktop or laptop computer in con- ® ® junction with PDM software, or via HART Communicator. In the following, transmitter operation and parameterization are described using control unit BE4 inte- grated into the electronic compartment. -
Page 41: Operating Modes
13.3 Operating modes The UMC4 can be operated in the following modes: Display mode: In display mode, measured values can be displayed in various combinations and UMC4 settings can also be displayed. Parame- ter settings cannot be changed in this mode. Display mode is the standard (default) operating mode when the device is switched on. -
Page 42: The Keys And Their Functions
13.4.2 The keys and their functions There are six keys to change the settings. Important note Do not press these keys with sharp or sharp-edged objects such as pencils or screwdrivers. Cursor keys: Using the cursor keys, the operator can change numerical values, give YES/NO answers and select parameters. -
Page 43: Functional Classes, Functions And Parameters
13.4.3 Functional classes, functions and parameters Functional classes are written in all upper case letters (headings). The functions beneath each functional class are written in upper and lower case. The various functional classes and functions are describes in Section 14 “UMC4 transmitter functions” starting on page 45. - Page 44 13.4.3.3 Passwords Programming mode is password protected. The customer password allows all changes to be made that are permissible for customers. This password can be changed when the device is first put into operation. Should the password be changed, retain the new password in a safe place. The UMC4 customer password in the device when delivered is 0002.
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Page 45: Umc4 Transmitter Functions
14. UMC4 transmitter functions The software functions of the UMC4 transmitter are divided into functional classes, are arrayed in a circle and can be navigated by using the orcursor keys. To go back to your starting point (the MEASURED VALUES functional class) press Esc. Function Overview (Main Menue UMC4) MEASURED... -
Page 46: Measured Values Functional Class
14.1 MEASURED VALUES functional class The MEASURED VALUES functional class contains all functions for displaying the measured values. MEASURED VALUES functional class MEASURED VALUES MEASURED VALUES Mass flow Mass flow Mass flow Mass flow (QM) Counter (F) (QM) Counter (F) Volume flow Mass flow Volume flow... -
Page 47: Mass Flow
14.1.1 Mass flow After selecting the Mass flow function, the following will be displayed: Mass flow XXX.X kg/h The LCD shows the current mass flow. The operator can define the display unit in the FLOW functional class using the Mass flow QM unit function. 14.1.2 Volume flow After selecting the Volume flow function, the following will be displayed: Volume flow... -
Page 48: Density
14.1.5 Density Depending on the settings in the DENSITY functional class, the process or reference density will be dis- played. Density can only be displayed if the sensor is suitable for density measurement and has been calibrated accordingly. Density XXX.X g/l The operator can define the display unit in the DENSITY functional class using the Density unit function. -
Page 49: Mass Flow + Density
14.1.9 Mass flow + Density After selecting the Mass flow + Density function, the following will be displayed: XXX.X kg/h XXX.X g/cm³ The first line of the LCD shows the current mass flow and the second the density of the measured fluid. You define the display unit in the FLOW functional class using the Mass flow QM unit function and the density unit using the Density unit function in the DENSITY functional class. -
Page 50: Display Mode During Startup
14.1.13 Display mode during startup By choosing the Display mode during startup function the operator can define the default display. After the operator switched the device on and did not touch any keys for a longer period of time, the defined default display will be shown: Display mode [QM]... -
Page 51: Password Functional Class
14.2 PASSWORD functional class The PASSWORD functional class is comprised of the functions for entering and changing the customer password and entering the service password. To cancel the current action, press Esc. PASSWORD functional class PASSWORD PASSWORD Password ? Customer Customer 0000 password... -
Page 52: Change Customer Password
A valid customer password allows all software parameter changes to be made that are permissible for customers. After the operator switched the device off or did not touch any keys for about 15 minutes, the authorization to change settings related to password entry will automatically be canceled. If the operator does not enter a valid password, all settings can be displayed but not changed. -
Page 53: Counter Functional Class
14.3 COUNTER functional class The COUNTERS functional class is comprised of the following functions: COUNTERS functional class COUNTERS COUNTERS Accumulation of: [kg] _________________ m³ cm³ Unit of Unit of counters counters shton lton ft³ acft floz xxQM xxQV Reset counters ? [no] Reset ________________... -
Page 54: Unit Of Counters
14.3.1 Unit of counters After choosing the Unit of counters function and pressing „Enter“, the current forward and reverse counter unit will be displayed: Accumulation of: [kg] According to the description in Section 13.4.3.1 Selection window/make a selection, one of the following units can be selected. -
Page 55: Measurement Processing Functional Class
14.4 MEASUREMENT PROCESSING functional class The MEASUREMENT PROCESSING functional class is comprised of all functions that affect the pro- cessing of the measured values. To change the current settings, enter the customer password. Otherwise, the settings can only be dis- played but not changed. -
Page 56: Damping
14.4.1 Damping The damping value is intended to dampen abrupt flow rate changes or disturbances. It affects the meas- ured value display and the current and pulse outputs. It can be set in intervals of 1 second from 1 to 60 seconds. -
Page 57: Zero Point Calibration
14.4.4 Zero point calibration Using the Zero point calibration function the operator can recalibrate the zero point of your meter in the measuring system. Zero point calibration is to be realized after any installation procedure or after any type of work has been performed on in the pipes near the sensor. CAUTION: This function may only be carried out if it is certain that the fluid in the sensor is not flow- ing. -
Page 58: Flow Functional Class
14.5 FLOW functional class The FLOW functional class is comprised of functions that affect lower- and upper-range values and the processing of the measured flow rates. In Programming mode (see 13.3 Operating modes), i.e. after a password has been entered (see 13.4.3.3 Passwords, 14.2 PASSWORD functional class), the operator can change the settings regarding flow. -
Page 59: Mass Flow Qm Unit
14.5.1 Mass flow QM unit Using this function, the operator can define the physical unit for all display functions, limit values and the upper-range value of mass flow. After choosing the Mass flow QM unit function and pressing “Enter”, the following selection field will be displayed: Mass flow QM unit [kg/h]... -
Page 60: Mass Flow Qm Range
14.5.3 Mass flow QM range This function allows the operator to set the upper-range value for mass flow. The upper-range value takes on the unit defined using the Mass flow unit function. The upper-range value will scale the current and frequency outputs assigned to mass flow. -
Page 61: Mass Flow Qm Limit Hysteresis
14.5.6 Mass flow QM limit hysteresis The hysteresis of the QM limiting values is the flow rate in percent based on the upper-range value and indicates the value which must fall below or surpass the set limiting values in order to activate or deacti- vate the function. -
Page 62: Factor Volume Flow Qv Programmable Unit
14.5.8 Factor volume flow QV programmable unit To display another volume flow unity than one of the predefined standard units a factor can be entered for the conversion of the reading. F = 001.0 l The factor always refers to the unity of l. According to the description in section 13.4.3.2 Input window/modify a value, the current value can be changed. -
Page 63: Density Functional Class
14.6 DENSITY functional class The functional class DENSITY is comprised of the functions that affect the lower- and the upper-range value and the processing of the measured density values. The additional service functions regarding den- sity calibration will not be described in these instructions. DENSITY functional class DENSITY... -
Page 64: Density Measurement On/Off
14.6.1 Density measurement on/off This function allows the operator to activate density measurement. After selecting the Density measure- ment on/off function, press „Enter“ to display the following selection field: Measurement [on] As mentioned in Section 13.4.3.1 Selection window/make a selection, the operator can choose between the following settings: ... -
Page 65: Factor Programmable Density Unit
14.6.3 Factor programmable density unit To display another density unity than one of the predefined standard units a factor can be entered for the conversion of the reading. F = 0998.0 g/l The factor always refers to the unity of g/l. According to the description in section 13.4.3.2 Input window/modify a value, the current value can be changed. -
Page 66: Density Limit Max
14.6.7 Density limit MAX The MAX limiting value for density can be evaluated via the status output. This value is entered as an absolute value in the unit defined using the Density unit function. After selecting the Density limit MAX function, press „Enter“ to display the following selection field: Density limit MAX = 0000.0 g/l The current MAX limiting value will be displayed. -
Page 67: Reference/Process Density Display
14.6.11 Reference/process density display When measuring density in a mass flow meter, usually process density is displayed. Process density is the density of the fluid at the measured temperature. Reference density can also be displayed as an op- tion. In this case the measured process density will be converted based on a reference temperature. To do so, the reference temperature, the volume temperature coefficient of the fluid and the pressure at ref- erence density (for gases) must be known and have been programmed. -
Page 68: Operating Pressure
14.6.14 Operating pressure This function has been prepared for the consideration of gas equations for the measurement of reference density and volume for gases. In this software version, it will not be used for calculations. operat. pressure 001.00 bar The current value process pressure will be displayed in bar. As mentioned in Section 13.4.3.2 Input win- dow/modify a value, the operator can change the value. -
Page 69: Temperature Functional Class
14.7 TEMPERATURE functional class The TEMPERATURE functional class is comprised of the functions that affect the lower- and the upper- range value and the processing of the measured temperature. The additional service functions will not be described in these instructions. Modifications can only be made in Programming mode (see 13.3 Operat- ing modes), which means that a correct password (see 13.4.3.3 Passwords, 14.2 PASSWORD functional class) must be entered. -
Page 70: Temperature Unit
14.7.1 Temperature unit This function allows the operator to set the unit for temperature measurement. Press „Enter“ to display the following selection field: Temperature in [°C] As mentioned in Section 13.4.3.1 Selection window/make a selection, the operator can choose between °C, °F and K. -
Page 71: Temperature Limit Min
14.7.4 Temperature limit MIN The MIN limiting value for temperature can be evaluated via the status output. This value is entered in the set temperature unit. After selecting the Temperature limit MIN function, press „Enter“ to display the following selection field: MIN temperature -010 °C The current MIN limiting value will be displayed. -
Page 72: Pulse Output Functional Class
14.8 PULSE OUTPUT functional class The PULSE OUTPUT functional class is comprised of the functions regarding the pulse output. PULSE OUTPUT functional class PULSE OUTPUT PULSE OUTPUT Output of [Pulses] Pulse or _______________ Pulse or frequency output Pulses frequency output Frequncy Accumulation of 1.0 kg... -
Page 73: Pulse Or Frequency Output
14.8.1 Pulse or frequency output The Pulse or frequency output function allows the operator to define whether pulses per represent a unit of flow or a frequency between 0 and 1 kHz that represents an analog output over the measuring range. After selecting the frequency setting, the maximum frequency of 1 kHz will be generated when the upper- range value for mass or volume flow is reached (depending on the selected pulse unit). -
Page 74: Pulse Value
14.8.3 Pulse value This function allows the operator to define how many pulses will be output per unit counted. After select- ing the Pulse value function, press „Enter“ to display the current unit: 1 pulse per [1.0] unit As mentioned in Section 13.4.3.1 Selection window/make a selection, the operator can choose between the following pulse values: Values: 0.001, 0.01, 0.1, 1.0, 10.0, 100.0... -
Page 75: Status Functional Class
14.9 STATUS functional class The functional class STATUS is comprised of the functions for setting the status output. STATUS functional class STATUS STATUS Output active [closed] Status output _________________ Status output active state closed active state open Output 1 assigned to [Alarm] ________________ Forw. -
Page 76: Status Output 1 Assignment
14.9.2 Status output 1 assignment This function allows the operator to define to which event the status output is to be assigned. The most general assignment is the alarm assignment because all set limiting values and the self-test function are then monitored via the status output. -
Page 77: Current Outputs Functional Class
14.10 CURRENT OUTPUTS functional class The CURRENT OUTPUT functional class allows the operator to perform the settings for the current out- puts of the transmitter. CURRENT OUTPUTS functional class CURRENT OUTPUTS CURRENT OUTPUTS Curr. output I1 [4 - 21,6mA] Curr. output I1 _______________ Curr. -
Page 78: Current Output I1 4 To 20 Ma
14.10.1 Current output I1 4 to 20 mA The “Current output I1 4 to 20 mA” function allows the operator to define the range in which the current output is to be operated. Within the range from 4 to 21.6 mA (= 0 ... 110 %) HART ®... -
Page 79: Current Output I1 Assignment
14.10.3 Current output I1 assignment This function allows the operator to define the measured value to be output as an analog signal via cur- rent output I1. When devices with HART ® communication capabilities are used, current output I1 is usual- ly assigned to mass flow. -
Page 80: Current Output I2 Assignment
14.10.6 Current output I2 assignment This function allows the operator to define the measured value to be output as an analog signal via cur- rent output I2. Press „Enter“ to display the current setting. I2 assigned to [Temperature] As mentioned in Section 13.4.3.1 Selection window/make a selection, the operator can choose between the following settings: ... -
Page 81: Simulation Functional Class
14.11 SIMULATION functional class The functional class SIMULATION is comprised of the functions for simulating the outputs. If simulation is activated, all output signals will be generated based on the selected type of simulation. The peripherals connected to the device can be tested without a flowing product. Simulation will be deactivated automatically if the operator switched the device off or did not touch any ®... -
Page 82: Simulation On/Off
14.11.1 Simulation on/off The Simulation on/off function allows the operator to activate or deactivate simulation. If simulation is activated, all output signals will be generated based on the selected type of simulation. The peripherals connected to the device can be tested without a flowing product. Press „Enter“ to display the current sta- tus. -
Page 83: Measured Value Simulation
14.11.3 Measured value simulation If the operator selected the setting “QM, D, T” described in Section 14.11.2 on page 82, the following three possible settings will affect the output behavior during measured value simulation, where all meas- ured values are simulated at the same time. 14.11.3.1 Simulation mass flow QM abs In order to simulate mass flow, the operator can define a “measured value.”... -
Page 84: Direct Simulation Of Outputs
14.11.4 Direct simulation of outputs If the operator selected the setting “Direct simulation” described in Section 14.11.2 Direct simulation on page 82, the following four possible settings will affect the output behavior during measured value simula- tion, where all measured values are simulated at the same time. 14.11.4.1 Status output simulation The Status output simulation function allows the operator to purposefully activate the status output. -
Page 85: Self-Test Function Class
14.12 SELF-TEST function class The SELF-TEST function class is comprised of the functions relating to the self-test of the sensor. The diagnostic functions of the transmitter, which monitor the proper functioning of the electronics and the software, are always active and cannot be switched off. The excitation current can be monitored in addi- tion. -
Page 86: Sensor Test On/Off
14.12.1 Sensor test on/off The Sensor test on/off function allows the operator to activate or deactivate the monitoring function of the excitation current. Sensor test [off] According to the description in Section 13.4.3.1 Selection window/make a selection, the operator can toggle between “on”... -
Page 87: Display Of Sensor Amplitudes
14.12.5 Display of sensor amplitudes The first line of this window contains the actual measured amplitudes of the sensor signals S1 and S2. Both values should be close to each other or identical (ideal case). The second line shows the excitation frequency and current. -
Page 88: Umc Transmitter Settings Functional Class
14.13 UMC TRANSMITTER SETTINGS functional class This functional class is comprised of the general settings (e.g. language) affecting the behavior of the transmitter. Transmitter SETTINGS UMC4 functional class SETTINGS UMC SETTINGS UMC Language [German] Language ________________ Language German English Serial number Serial number 123456 Serial number... -
Page 89: Language
14.13.1 Language Two languages are available in the control unit BE4: German and English. As mentioned in Section 13.4.3.1 Selection window/make a selection, the operator can toggle between these languages. Language [English] Other languages such as French, Italian or Spanish will be available in a special version of the control unit BE4. -
Page 90: Reset System Error
14.13.4 Reset system error The integrated diagnostic system of the UMC4 transmitter distinguishes between two types of errors (see also Section 17 UMC4 transmitter error messages). Self-test errors such as problems with a sensor line or inconsistent parameter inputs are displayed as textual error messages. Once the error has been elimi- nated, the message automatically disappears from the display. -
Page 91: Sensor Settings Functional Class
14.14 SENSOR SETTINGS functional class The SENSOR SETTINGS functional class is comprised of the settings regarding the mass flow sensor. SENSOR SETTINGS functional class SENSOR SETTINGS SENSOR SETTINGS set by manufacturer change only after recalibration Sensor Sensor constant Sensor constant C 0150.30 constant C Flow tube of... -
Page 92: Sensor Constant C
14.14.1 Sensor constant C Sensor constant C is the sensor calibration value for mass flow. This constant is defined when the flow meter is calibrated at the factory and can be found on the rating plate. Sensor constant +0150.00 kg/h CAUTION: Changing sensor constant C to a value that differs from the value on the rating plate of the sensor connected to the flow meter will result in false readings. -
Page 93: Flow Direction
14.14.3 Flow direction This function allows the operator to define the flow direction that the transmitter will evaluate. Only “for- ward” should be selected so as to prevent reverse flow from being measured. The standard factory set- ting is “forward & reverse.” After selecting the Flow direction function, press „Enter“ to display the current setting. -
Page 94: Density Calibration
15. Density calibration For continuous processes, which process only small variations in temperature and liquid media of compa- rable density, a density calibration can be carried out locally. 15.1 Conditions For a local density calibration the following conditions must be fulfilled: ... - Page 95 Single Point Density Calibration Single point density Density calibration calibration without manufacturer calibration Warm up of sensor and 15 minutes minimum waiting medium to operation and operationg time temperature Determination of medium density by external Determination of measurement medium's density (Quality of medium's density determination should be 1g/l) Enter customer's...
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Page 96: Umc4 For Custody Transfer Applications
16. UMC4 for custody transfer applications The transmitter - sensor combination is not certified for custody transfer applications. The transmitter fulfills the requirements regarding the measuring accuracy and repeatability. However for this applica- tion additional inputs and outputs are demanded, which the transmitter UMC4 has not available. OPERATING MANUAL HPC &... -
Page 97: Umc4 Transmitter Error Messages
17. UMC4 transmitter error messages The integrated UMC4 transmitter distinguishes between two types of errors. Self-test errors such as prob- lems with a sensor line or inconsistent parameter inputs are displayed as text error messages. Once the error has been eliminated, the message automatically disappears from the display. For further infor- mation, see Section 17.3.1 Display of self-test errors. - Page 98 Display Display Description Possible cause of error and (German) (English) remedy Interruption/short circuit in the Check the lines between sensor Bruch/Schluß S2 malfunction S2 connection of sensor coil 2 coil and transmitter. Measure coil resistance. Non symmetric filling of the flow Schwingt nicht Does not vi- The measuring loops do not vi-...
- Page 99 Display Display Description Possible cause of error and (German) (English) remedy assigned measured variable, the current to be output is > 21.6 mA. The pulse output is overloaded. Check pulse duration, pulse IMP übersteuert! pulse out satur. The current measured value re- value, and measuring range.
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Page 100: Display Of System Error
17.3.2 Display of system error System errors consist of the message text “system error” and a 5-digit number in hexadecimal code. The meaning of the individual error codes is described in the following table. If several errors occur at the same time, the hexadecimal sum of the individual errors will be displayed. - Page 101 SystemfehlerWDG 0x08000 Internal watchdog: time limit has been exceeded. SystemfehlerSchreibfehler 0x10000 Defective memory location in the main memory SystemfehlerDSPKommu 0x20000 Faulty communication between DSP and microcontrol- ler, no processing of measured values OPERATING MANUAL HPC & UMC4 Page 101 of 105...
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Page 102: Declaration Of Conformity
18. Declaration of Conformity Konformitätserklärung Declaration of Conformity . 18.5100.01 Hersteller: Heinrichs Messtechnik GmbH Manufacturer: Robert-Perthel-Strasse 9 50739 Köln Produktbeschreibung: Coriolis Durchflussmessgerät UMC4 für Verwendung mit Product description: der Sensorreihe HPC Coriolis Flow meter UMC4 for use with the Sensor series Hiermit erklären wir, in alleinige Verantwortung, dass das oben genannte Messsystem den Anforderungen der folgenden EU-Richtlinien, einschließlich allen bis heute veröffentlichten Änderungen bzw. - Page 103 Anhang N zur Konformitätserklärung Annex N of the Declaration of Conformity . 18.5100.01 Produktbeschreibung: Coriolis Durchflussmessgerät UMC4 für Verwendung mit Product description: der Sensorreihe HPC Coriolis Flow meter UMC4 for use with the Sensor series Die Konformität mit den auf Seite 1 genannte Richtlinien diese Erklärung wird nachgewiesen durch die Einhal- tung folgenden Normen (abhängig von Gerätvariant): Conformity to the Directives referred to on Page 1 of this Declaration is assured through the application of the following standards (depending on version of device):...
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Page 104: Decontamination Certificate For Device Cleaning
19. Decontamination certificate for device cleaning Company name: ..........Address: ............... Department: ........... Name of contact person: ........Phone: ............Information pertaining to the enclosed Coriolis flow meter Model ............was operated using the following fluid:......................In as much as this fluid is water-hazardous / toxic / corrosive / combustible / a health hazard / environ- mentally hazardous we have performed the following steps: Checked all cavities in the device to ensure that they are free of fluid residues*... - Page 105 Version / Printed: 31.01.2019 / 31.01.2019 We reserve the right to make changes File: HPC_UMC4_BA_01EN Heinrichs Messtechnik GmbH without notice in the dimensions, weights and Robert-Perthel-Straße 9 technical specifications. D 50739 Cologne Telefon: +49 (221) 4 97 08 - 0 Page 105 of 105 Telefax: +49 (221) 4 97 08 - 178 Internet:...
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