SMC Networks JSY1000 Series Operation Manual
Solenoid valve, plug-in
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Summary of Contents for SMC Networks JSY1000 Series
- Page 1 Doc. No.JSY1000V-OMW0002 Solenoid Valve PRODUCT NAME JSY1000/3000/5000 Series (Plug-in) MODEL/ Series...
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Page 2: Table Of Contents
Contents Contents ---------------------------------------------------------------------------------------------- 1 Safety Instructions ---------------------------------------------------------------------------------- 2,3 Design / Selection ----------------------------------------------------------------------------------- 4 to 6 Mounting -------------------------------------------------------------------------------------------- 6 Piping ------------------------------------------------------------------------------------------------ 6 Wiring ------------------------------------------------------------------------------------------------ 6 Lubrication ------------------------------------------------------------------------------------------ 7 Air Supply ---------------------------------------------------------------------------------------------- 7 Operating Environment ----------------------------------------------------------------------------- 7,8 Maintenance ------------------------------------------------------------------------------------------- 8 Specific Product Precautions --------------------------------------------------------------------- 9 to 13 Valve Construction ----------------------------------------------------------------------------------- 14 Valve Replacement Parts: Pilot Valve ----------------------------------------------------------- 15 Manifold exploded view --------------------------------------------------------------------------- 16 to 30... -
Page 3: Safety Instructions
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations. - Page 4 Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
- Page 5 JSY1000/3000/5000 Series Precautions for 5 Port Solenoid Valve 1 Be sure to read before handling. Refer to main text for detailed precautions on every series. Design / Selection 9. Regarding a vacuum switch valves and vacuum release valves If a non-vacuum valve is installed in the middle of a Warning piping system that contains a vacuum, the vacuum 1.
- Page 6 JSY1000/3000/5000 Series Precautions for 5 Port Solenoid Valve 2 Be sure to read before handling. Refer to main text for detailed precautions on every series. 4. Surge voltage intrusion Design / Selection With non-polar type solenoid valves, at times of sudden interruption of the loading power supply, such Caution as emergency shutdown, surge voltage intrusion may...
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Page 7: Design / Selection
JSY1000/3000/5000 Series Precautions for 5 Port Solenoid Valve 3 Be sure to read before handling. Refer to main text for detailed precautions on every series. Design / Selection Piping Caution Caution 6. Operation for air blowing 1. Refer to the Fittings and Tubing When using a solenoid valve for air blowing, use an Precautions for handling one-touch external pilot type. -
Page 8: Lubrication
JSY1000/3000/5000 Series Precautions for 5 Port Solenoid Valve 4 Be sure to read before handling. Refer to main text for detailed precautions on every series. Lubrication Caution Warning 1. When extremely dry air is used as the 1. Lubrication fluid, degradation of the lubrication 1) The valve has been lubricated for life by the factory properties inside the equipment may and does not require any further. -
Page 9: Maintenance
JSY1000/3000/5000 Series Precautions for 5 Port Solenoid Valve 5 Be sure to read before handling. Refer to main text for detailed precautions on every series. Operating Environment Caution Caution 1. Drain flushing 1. Temperature of ambient environment Remove drainage from the air filters regularly. Use the valve within the range of the ambient 2. - Page 10 JSY1000/3000/5000 series Specific Product Precautions 1 Be sure to read this before handling. Environment ■Push-turn locking lever type [E type] (Only for the JSY3000/5000) Warning Push down on the manual override by finger until it stops, and then turn it 60° clockwise. The manual override is then 1.
- Page 11 JSY1000/3000/5000 series Specific Product Precautions 2 Be sure to read this before handling. Light/Surge Voltage Suppressor Continuous Duty Caution If a valve is energized continuously for long periods of time, the rise in temperature due to heat-up of the coil assembly may cause a decline in solenoid valve performance, reduce service life, or have adverse effects on peripheral equipment.
- Page 12 JSY1000/3000/5000 series Specific Product Precautions 3 Be sure to read this before handling. Countermeasure Light Indication for Surge Voltage Intrusion Caution Caution When equipped with indicator light and surge voltage suppressor, the light window turns orange when solenoid a With non-polar type valves(JSY3000/5000 series), at times is energized, and it turns green when solenoid b is of sudden interruption of the loading power supply, such as energized.
- Page 13 JSY1000/3000/5000 series Specific Product Precautions 4 Be sure to read this before handling. How to Order Manifolds How to Replace One-touch Fittings Caution Caution The letter “ S ” is indicated on manifold blocks for the By replacing One-touch fittings of manifold base, it is JSY series as shown below.
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Page 14: Specific Product Precautions 5
JSY1000/3000/5000 series Specific Product Precautions 5 Be sure to read this before handling. Fixing Method of JSY1000 Series Other Tube Brands Clamp Bracket Caution Caution When using other than SMC brand tube, confirm that the following specifications are satisfied with respect to the tube outside diameter tolerance. -
Page 15: Valve Construction
Valve Construction - 14 - No.JSY1000V-OMW0002... -
Page 16: Valve Replacement Parts: Pilot Valve
Valve Replacement Parts: Pilot Valve How to Order Pilot Valves (With a gasket and two mounting screws)*3 - 15 - No.JSY1000V-OMW0002... - Page 17 - 16 - No.JSY1000V-OMW0002...
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Page 31: Manifold Exploded View
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Page 34: Manifold Option
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Page 35: Troubleshooting
TROUBLESHOOTING Should any trouble be found during operation, trace the source of the trouble in the following order and take corrective action. Trouble phenomenon Cause expected Measures ① Faulty operation Pilot valve is not operated Fall of power supply voltage. ②... - Page 36 Remedy Remedy ① Regulate voltage, so that the voltage at the time of the operation becomes specifications range. ② Re-wire correctly. ③ Replace part. ④ Replace part or re-wire positively. ⑤ Replace valve. ⑥ Regulate pressure so that pilot pressure will fall within operating pressure range furing operation. ･If wrong oil is used, completely air blow to remove oil, and replace valve.
- Page 37 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2020 SMC Corporation All Rights Reserved No.JSY1000V-OMW0002...
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