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SMC Networks JSXF Series Operation Manual

Pulse valve smartvent type
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Doc. No. DOC1042447
PRODUCT NAME
Pulse Valve
SMARTVENT Type
MODEL / Series / Product Number
JSXF Series

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Summary of Contents for SMC Networks JSXF Series

  • Page 1 Doc. No. DOC1042447 PRODUCT NAME Pulse Valve SMARTVENT Type MODEL / Series / Product Number JSXF Series...
  • Page 2 Contents ....................Contents Safety Instructions ......................... P2,3 1.Precautions for Design ......................P4 2.Precautions for Operating Environment ................P4,5 3.Precautions for Fluid ......................P5 4.Material of Fluid ........................P5 5.Precautions for Mounting ....................P5,6 6.Precautions for Piping ......................P6,7 7.Precautions for Wiring ......................P8 8.Notes on Appearance ......................
  • Page 3 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing business. Use in non-manufacturing business is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5 1. Precautions for Design Warning 1. Confirm the specifications. Give careful consideration to the operating conditions such as the applications, fluids, voltage and environment, and use within the specified operating range. If the product is used outside the specification range, it could lead to damage and malfunction. SMC does not guarantee against any damage if the product is used outside of the specification range.
  • Page 6 4. Take measures against condensation when using the product in an environment it is exposed to condensation. In a highly humid environment or another environment with significant changes in the temperature, condensation may occur. If water enters the product, it may lead to a malfunction or failure. Be sure to take measures against condensation including room temperature control.
  • Page 7 6. If air leakage increases or the equipment does not operate properly, stop using it. After installation and during maintenance, connect the compressed air and power and perform appropriate functional and leakage inspections to make sure that the equipment is installed properly. Do not use the equipment if it does not operate properly.
  • Page 8 Notes for Piping: Direct Port Type Tightening torque for piping Caution Proper tightening torque Thread 1. Use a steel tube for the valve's inlet and outlet sides. N·m 2. Screw tightening torque for piping 8 to 12 When attaching fittings to valves, tighten with the proper 15 to 20 tightening torque shown on the right.
  • Page 9 Guide for tightening the pipe assembly (tightening torque) Note 1) Excessive tightening may damage the valve or deform or damage the tank. Tightening torque Size Note 2) The vibration during air discharge may cause loosening of the pipe N·m assembly. Additionally tighten the pipe assembly regularly. 3/4(20A) Note 3) We recommend ANSI Sch40 for the tank.
  • Page 10 9. Maintenance and Inspection Warning 1. Removal of the product 1) Shut off the fluid supply and release the fluid pressure in the system. 2) Shut off the power supply. 3) Confirm that the valve temperature has dropped sufficiently before removing the product. 2.
  • Page 11 11. Model Indication and How to Order JSXF - 06 - 5 PR B - S Compression JSXF - 06 - 5 PR B - S Direct piping JSXF 4 - 06 1 - 5 PR B - S Immersion JSXF H 6C - 14 1 - 5 PR B - S...
  • Page 12 12. Specifications Common specifications JSXF□□-□□□-5(PP/PB)B-□□ JSXF□□-□□□-5PRB-□□ Product number JSXF□□-□□□-5PRWB-□□ JSXF□□-□□□-5PBWB-□□ Remote valve Valve Base valve Valve construction Pilot diaphragm Valve type Valve open when energized (Normally Closed) Fluid Withstand pressure 1.5 MPa Minimum operating pressure 0.1 MPa Maximum operating pressure 0.9 MPa Maximum system pressure 0.9 MPa...
  • Page 13 M12 connector specifications Key type A-coding Rated current Rated voltage 250V Contact resistance ≦10mΩ Insulation resistance ≧100mΩ Operation temperature -40~85℃ Degree of protection IP67 Material Copper alloy Base IN:2(4)Poles OUT:3Poles Remote IN:3 Poles OUT:3Poles Individual specifications: Compression fitting/Direct port type JSXFE/F Series Orifice diameter (mm)
  • Page 14 13. Component Drawing Names of parts (Direct port type: 25A; Electrical entry direction: IN side) Other than M12 connector M12 connector specifications Top cover assembly Lead wire entry ports M12 connector (2 or 3 ports) (male) M12 connector Valve assembly Set nut (female) Component drawing...
  • Page 15 14. Dimensions -14-...
  • Page 16 15. Wiring 15.1. Wiring example and internal circuit With the smart vent system, by supplying power to one unit of base valve, up to 31 units of remote valves can be controlled. The customer should prepare wiring components (lead wires, grommets, cord grips, etc.) according to the environment used.
  • Page 17 15.2. Wiring work (Excluding M12 connector specifications) Note) Be sure to perform wiring work after shutting off the power supply to the valves. 1. Use a hexagon wrench (#4) to loosen the bolts and remove them together with the top cover. Fall prevention is provided to the bolts.
  • Page 18 15.4. Wiring to terminal blocks (Excluding M12 connector specifications) Sheath Insulated portion Conductive portion Terminal block Lead wire specifications Supported lead wire AWG 26 to 16 Recommended strip length 5 mm Tightening torque for the terminal block 0.22 N·m to 0.25 N·m Note) Connect all the stranded wires at the conductive portion to the terminal block so that they will not become apart.
  • Page 19 16. Names and Functions of Board Components 16.1. Board for the base valve 5. Valve ON LED 4. Valve terminal block 1. Power terminal block 3. Differential pressure sensor input terminal block 2. BUS terminal block 9. Heartbeat LED 6. ON timer switch 7.
  • Page 20 16.2. Board for remote valves 4. Valve ON LED 3. BUS terminal block 1. BUS terminal block 5. Address setting switch 2. Valve terminal block Name Mark Description A connection terminal for the base valve or a remote valve. When connecting,, pay attention to the polarity (+, S, −). terminal block "+"...
  • Page 21 17. Operation Modes and How to Set a Mode 17.1. Continuous operation mode In this mode, the base valve and remote valves will continue operating as long as the power supply voltage is applied. The cycle operation, in which address 1 → address 31 are turned ON in order starting with the base valve as one cycle, continues while the power supply voltage is being applied.
  • Page 22 17.2. Differential pressure detection mode In this mode, a differential pressure is detected by connecting a differential pressure sensor to the base valve and setting a threshold using a differential pressure setting switch. If the output from the differential pressure exceeds the threshold, a continuous operation for one cycle starts.
  • Page 23 17.3. How to set a mode Note) Before setting a mode, be sure to shutting off the power supply to valves. Note) Use an appropriate screwdriver for the groove and do not apply an excessive stress. 17.3.1. ON setting switch (Base valve) Use the ON setting switch to set the valve ON time.
  • Page 24 17.3.3. Differential pressure setting switch (Base valve) Use the differential pressure switch to switch from continuous operation mode to differential pressure detection mode. Set the differential pressure threshold at which to start operation by setting 1 to F in differential pressure detection mode. If the output from the connected differential pressure sensor (two- wire system, 4 to 20 mA output) is above the threshold, the continuous operation mode starts.
  • Page 25 17.3.4. Address setting switch (Remote valves) Check the table below to set the addresses for remote valves. It is set to "Address: None" at a time of shipment from the factory. Note) Be aware that a remote valve which is set to "Address: None" will not operate and will be skipped even when it is connected.
  • Page 26 18. Replacement Parts 18.1. Replacement parts Replacement parts product No. Sub-valve Size Product No. Main valve assembly assembly Silencer-1 Silencer-2 (Main valve + O-ring) (Sub-valve + O-ring) Port size: 06 JSXF(E,F,H)*-06*-5P*B-(S)* JSXF-06B-KT - Rc/G thread: AN20-02 - Port size: 10 JSXF(E,F,H)*-10*-5P*B-(S)* JSXF-10B-KT -...
  • Page 27 19. Changing the Electrical Entry Direction 19.1. How to change the electrical entry direction If you want to change the direction of the electrical entry during piping, see the figure below. Caution Before disassembling the product, be sure to cut off the power supply and pressure source and release the residual pressure.
  • Page 28 20. Trouble Check Sheet (target series: JSXF:SMARTVENT) Warranty period: Within 1.5 years after the product is delivered or 1 year in service. Refer to and use this trouble check sheet as a cause diagnosis check sheet when a trouble has occurred to solve it early. Part that could be the Phenomenon Possible causes...
  • Page 29 Revision history 1: Nut tightening angle correction 2: P22 Differential pressure sensor part number deleted 3:P7,P9~16 Add M12 connector specifications 4:P10~11 Add M12 connector specifications 5: P15 Wiring example revised, P16 Image correction, P24 Note added. 6: P16 Change of tightening torque value Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note:...