Beckhoff BK9053 Documentation

Bus coupler for profinet
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Documentation
BK9053, BK9103
Bus Coupler for PROFINET
Version:
Date:
2.3.0
2019-08-15

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Summary of Contents for Beckhoff BK9053

  • Page 1 Documentation BK9053, BK9103 Bus Coupler for PROFINET Version: 2.3.0 Date: 2019-08-15...
  • Page 3: Table Of Contents

    4.4.1 IP address and PROFINET name ...................  28 4.4.2 Configuration with KS2000 .................... 28 4.4.3 Setting the IP Address Using the Beckhoff BootP Server .......... 30 4.4.4 Setting the address using a DHCP server ...............  31 4.4.5 Subnet mask........................ 31 4.4.6...
  • Page 4 Table of contents 8 Appendix .............................. 45 General operating conditions...................... 45 Bibliography ............................. 47 List of Abbreviations ........................ 47 Support and Service ........................ 48 Version: 2.3.0 BK9053, BK9103...
  • Page 5: Foreword

    EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited.
  • Page 6: Safety Instructions

    All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.
  • Page 7: Documentation Issue Status

    (see the fifth and sixth figures of the production number). Sample: 3200B2020000 The firmware in the example is B2. The KS2000 configuration software and the corresponding serial cable included with, is required for updating your firmware. New firmware versions can be found at http://www.beckhoff.de. BK9053, BK9103 Version: 2.3.0...
  • Page 8 • Only one LLDP is accepted; the REMMIB is not deleted and a new neighbor is not accepted until the TTL has elapsed • Reading of the RemPort MIB rectified (via SNMP) • Support of KL6224 (IO-Link master) • GSDML for Schema V2.3 • Firmware released • First publication (preliminary) Version: 2.3.0 BK9053, BK9103...
  • Page 9: Product Overview

    GSDML basic device file. The BK9053 Bus Coupler connects PROFINET with the modular, extendable electronic terminal blocks. A unit consists of a Bus Coupler, any number (between 1 and 64) of terminals (255 with K-bus extension) and one end terminal.
  • Page 10: Bk9103 - Introduction

    Having the controller (PLC, IPC) carry out the configuration of the Bus Terminals is a further option. The PLC or IPC uses function blocks (FB) to take care of the configuration of all the peripherals during the start-up phase. The controller can, if required, upload the non-centrally generated configuration Version: 2.3.0 BK9053, BK9103...
  • Page 11: Technical Data

    CE, UL, ATEX [} 21] CE, UL, ATEX [} 22], GL The Beckhoff Bus Terminal system Up to 256 Bus Terminals, with 1 to 16 I/O channels per signal form The Bus Terminal system is the universal interface between a fieldbus system and the sensor / actuator level.
  • Page 12 Bus Couplers for all usual bus systems The Beckhoff Bus Terminal system unites the advantages of a bus system with the possibilities of the compact series terminal. Bus Terminals can be driven within all the usual bus systems, thus reducing the controller parts count.
  • Page 13: The Principle Of The Bus Terminal

    The interfaces A Bus Coupler has six different methods of connection. These interfaces are designed as plug connectors and as spring-loaded terminals. The principle of the Bus Terminal Fig. 3: The principle of the Bus Terminal BK9053, BK9103 Version: 2.3.0...
  • Page 14: Mounting And Wiring

    Mounting and wiring Dimensions The system of the Beckhoff Bus Terminals is characterized by low physical volume and high modularity. When planning a project it must be assumed that at least one Bus Coupler and a number of Bus Terminals will be used.
  • Page 15: Installation On Mounting Rails

    Terminal electronics. • The power contacts deal with the supply for the field electronics and thus represent a supply rail within the Bus Terminal block. The power contacts are supplied via terminals on the Bus Coupler. BK9053, BK9103 Version: 2.3.0...
  • Page 16: Power Supply, Potential Groups

    The current drawn from the power contacts must not exceed 10 A for long periods. The current carrying capacity between two spring-loaded terminals is identical to that of the connecting wires. Version: 2.3.0 BK9053, BK9103...
  • Page 17: Fig. 5 Electrical Isolation

    Bus/E-Bus electronics in the Bus Coupler and the K-Bus/E-Bus itself in an electrically isolated manner. The supply voltage is also used to generate the operating voltage for the fieldbus. Note: All Bus Terminals are electrically isolated from the K-Bus/E-bus. The K-Bus/E-bus is therefore completely electrically isolated. Fig. 5: Electrical isolation BK9053, BK9103 Version: 2.3.0...
  • Page 18: Ethernet Connection

    A standard Ethernet cable must be used for connecting the PC directly with the Bus Terminal Controller. Pin assignment of the RJ45 plug Signal Description TD + Transmit + TD - Transmit - RD + Receive + reserved reserved RD - Receive - reserved reserved Version: 2.3.0 BK9053, BK9103...
  • Page 19: Ethernet Topologies

    Mounting and wiring Ethernet topologies BK9053 Since the BK9053 has only one port, a conventional star topology must be used. BK9103 The BK9103 features an internal triple switch with two external ports and one internal port. The internal switch facilitates creation of a line topology. A maximum of 20 BK9103s can be connected in series in a physical line.
  • Page 20: Ethernet Cable

    This cable has an outer screen of laminated aluminium and plastic foil. S/FTP Screened/foiled-shielded twisted pair (screened with copper braid and aluminium foil) Has a laminated aluminium screen with a copper braid on top. Such cables can provide up to 70 dB reduction in interference power. Version: 2.3.0 BK9053, BK9103...
  • Page 21: Atex - Special Conditions (Standard Temperature Range)

    80°C at the wire branching points, then cables must be selected whose tempera- ture data correspond to the actual measured temperature values! • Observe the permissible ambient temperature range of 0 to 55°C for the use of Beckhoff fieldbus compo- nents standard temperature range in potentially explosive areas! •...
  • Page 22: Atex - Special Conditions (Extended Temperature Range)

    80°C at the wire branching points, then cables must be selected whose tempera- ture data correspond to the actual measured temperature values! • Observe the permissible ambient temperature range of -25 to 60°C for the use of Beckhoff fieldbus com- ponents with extended temperature range (ET) in potentially explosive areas! •...
  • Page 23: Atex Documentation

    Notes about operation of the Beckhoff terminal systems in potentially explosive ar- eas (ATEX) Pay also attention to the continuative documentation Notes about operation of the Beckhoff terminal systems in potentially explosive areas (ATEX) that is available in the download area of the Beckhoff homepage http:\\www.beckhoff.com! BK9053, BK9103...
  • Page 24: Parameterization And Commissioning

    Stop state. Once the start-up has completed without error, the Bus Coupler enters the fieldbus start state. Fig. 10: Start-up behaviour of the Bus Coupler The Bus Coupler can be made to enter the normal operating state by switching it on again once the fault has been rectified. Version: 2.3.0 BK9053, BK9103...
  • Page 25: Dip Switch Settings

    • Right switch position: ON • Left switch position: OFF Fig. 12: DIP switches of the BK9053 The device is PROFINET-compliant if DIP switches 18 are OFF and DIP switches 1 and 2 are ON. All other modes are available as options.
  • Page 26 • IP address 0.0.0.0 set to ON *) PROFINET name (PN name) cannot be overwritten by the controller. Legend PN - Profinet SNM - SubNetMask DHCP - Dynamic Host Configuration Protocol DNS - Domain Name Server Version: 2.3.0 BK9053, BK9103...
  • Page 27: Network Classes

    172.16.xxx.xxx (xxx stands for a number between 0 and 255. 0 is usually used by the router/ switch and should therefore remain reserved). In order to see the PC's own address, the command ipconfig can be entered into a DOS window under Windows NT/2000/XP. BK9053, BK9103 Version: 2.3.0...
  • Page 28: Ip Address

    IP-Byte 1 Not used IP-Byte 3 Default Byte Default value (hex) Default value (dec) 0xAC 0x10 0x11 (DIP switch) (0 to 255 Sample Fig. 14: DIP switch Switch no. Valence In this example ON OFF ON Value Total=201 Version: 2.3.0 BK9053, BK9103...
  • Page 29 Parameterization and commissioning Software reset A software reset is required to save changes in the Bus Coupler tables. A hardware reset (power on/off) is not sufficient! BK9053, BK9103 Version: 2.3.0...
  • Page 30: Setting The Ip Address Using The Beckhoff Bootp Server

    Setting the IP Address Using the Beckhoff BootP Server If the address is to be set by the Beckhoff BootP server, then set DIP switch 9 to ON (1) and DIP switch 10 to OFF (0). DIP switches 1-8 then no longer have any address function. If this is not the case, the Bus Coupler reports LED error code 6-4 (see diagnostics LEDs [} 40]).
  • Page 31: Setting The Address Using A Dhcp Server

    If ARP addressing is used, the associated standard subnet mask, based on the IP address, is en- tered. Under BootP or DHCP the subnet mask is transmitted also by the server. 4.4.6 Testing the IP address To test the IP address you can use the Ping command in a Windows prompt. BK9053, BK9103 Version: 2.3.0...
  • Page 32: Fig. 16 Testing The Ip Address Using The Ping Command

    Parameterization and commissioning Fig. 16: Testing the IP address using the Ping command Version: 2.3.0 BK9053, BK9103...
  • Page 33: Configuration

    Configuration Configuration GSDML configuration files The latest PROFINET master configuration file for the Bus Couplers BK9053 and BK9103 can be found on the Beckhoff website under Downloads: http://www.beckhoff.de/german/download/bkconfg.htm Mapping the Bus Terminals The KLxxxx or KSxxxx Bus Terminals are mapped to the Bus Coupler in the order in which the hardware is connected.
  • Page 34: Fig. 18 Step 7 - Adding The Bk9103 Bus Coupler And The Bus Terminals According To The Configura- Tion

    Set DIP switches 1, 9 and 10 of the BK9103 to ON and all others to OFF, then switch on the Coupler). Fig. 19: Step 7 - enter the name for the PROFINET device The configuration will now look as follows, for example. Load the configuration into your control system. Version: 2.3.0 BK9053, BK9103...
  • Page 35: Fig. 20 Step 7 - Display Of The Configuration In The Controller

    Configuration Fig. 20: Step 7 - display of the configuration in the controller BK9053, BK9103 Version: 2.3.0...
  • Page 36: Fieldbus System

    It is used by end devices, to exchange information about the current status of the internet protocol. Address Resolution Protocol (ARP) Performs conversion between the IP addresses and MAC addresses. BootP The BootP protocol allows the TCP/IP address to be set or altered, by addressing the network device with its MAC-ID. Version: 2.3.0 BK9053, BK9103...
  • Page 37: Ethernet

    Ethernet device in the world. The MAC-ID consists of two parts. The first part (i.e. the first 3 bytes) is a manufacturer identifier. The identifier for Beckhoff is 00 01 05. The next 3 bytes are assigned by the manufacturer and implement a unique serial number.
  • Page 38: Fig. 21 User Datagram Protocol (Udp)

    Both of these protocols are implemented in parallel on the Bus Coupler, so that no configuration is needed to activate the protocols. Fig. 22: Protocols running on top of TCP/IP and UDP/IP ADS can be used on top of either TCP or UDP, but ModbusTCP is always based on TCP/IP. Version: 2.3.0 BK9053, BK9103...
  • Page 39: Topology

    The given figures should therefore only be considered as recommendations. BK9053, BK9103 Version: 2.3.0...
  • Page 40: Error Handling And Diagnosis

    The left hand LED indicates the presence of the 24 V supply for the Bus Coupler. The right hand LED indicates the presence of the supply to the power contacts. Fig. 23: LEDs of Bus Couplers BK9053 and BK9103 LEDs for power supply diagnostics...
  • Page 41: Fig. 24 Example For Error Code And Error Argument

    • Red and green LED off • Red DIAG E LED shows the error argument and flashes 5 times (0.5 sec, in this case the slot number), green LED is off Fig. 24: Example for Error Code and Error Argument BK9053, BK9103 Version: 2.3.0...
  • Page 42 KS2000 configuration software 16 pulses Length of the K-bus Start the Bus Coupler again. If the error data is no longer occurs again, restore the manufacturers correct setting using the KS2000 configuration software Version: 2.3.0 BK9053, BK9103...
  • Page 43: Diagnostic Word

         "1" K-bus cycle time in 0.1 ms Control DWord (output word of the PLC) The respective functions can be enabled in the control DWord. 31-24 23-16 15 14 13 12 11 10 9 8 Name L2 - BK9053, BK9103 Version: 2.3.0...
  • Page 44: Fig. 25 Control Dword (Output Word Of The Plc)

    Error handling and diagnosis Fig. 25: Control DWord (output word of the PLC) Version: 2.3.0 BK9053, BK9103...
  • Page 45: Appendix

    IP20 (protection against contact with a standard test finger) Protection against foreign objects Less than 12 mm in diameter Protection against water no protection Component identification Every supplied component includes an adhesive label providing information about the product's approvals. For example, on the BK2000: BK9053, BK9103 Version: 2.3.0...
  • Page 46: Fig. 26 Sticker With Information About The Bk2000 Bus Coupler Certification

    Supply voltage 24 V Data transfer rate 2.5 Mbit/s Manufacturer Beckhoff Automation GmbH CE mark Conformity mark UL mark Mark for UL approval. UL stands for the Underwriters Laboratories Inc., the leading certification Organisation for North America, based in the USA.
  • Page 47: Bibliography

    TCP/IP (English) Illustrated, Volume1 The Protocols by W. Richard Stevens Publisher: ADDISON-WESLEY Longmann Verlag Modbus/TCP http://www.modicon.com/ http://www.modbus.org TwinCAT BECKHOFF Information System http://infosys.beckhoff.com List of Abbreviations Automation Device Specification IP (20) Bus Terminal protection class Industrial PC Inputs and outputs K-bus...
  • Page 48: Support And Service

    Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.
  • Page 49 User Datagram Protocol (UDP) ....................Fig. 22 Protocols running on top of TCP/IP and UDP/IP ................. Fig. 23 LEDs of Bus Couplers BK9053 and BK9103................Fig. 24 Example for Error Code and Error Argument ................Fig. 25 Control DWord (output word of the PLC)..................

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