Festo EXCH-40-...-W Series Mechanical Installation
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Festo EXCH-40-...-W Series Mechanical Installation

Festo EXCH-40-...-W Series Mechanical Installation

Planar surface gantry
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Planar surface gantry
EXCH
Description
Mechanical
installation
8046388
1506a
[8046382]

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Summary of Contents for Festo EXCH-40-...-W Series

  • Page 1 Planar surface gantry EXCH Description Mechanical installation 8046388 1506a [8046382]...
  • Page 2 • Activities that may be carried out in any order. 1. Activities that should be carried out in the order stated. – General lists. è Result of an activity / reference to further information. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 3: Table Of Contents

    ........... Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 4 ..............Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 5 ..............Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 6 Operating and environmental conditions ....... Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 7: Safety And Requirements For Product Use

    – within the limits of the product defined in the technical data (è A Technical appendix) Note In the event of damage caused by unauthorised manipulation or other than intended use, the guarantee is invalidated and the manufacturer is not liable for damages. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 8: Requirements For Product Use

    – applicable regulations for accident prevention and operational reliability – documentation and mode of operation of the product 1.2.3 Range of applications and certifications Standards and test values that the product complies with and fulfills (è A.1 Technical data). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 9: Transport And Storage

    Storage conditions Storage temperature [°C] –10 … +60 Air humidity 0 … 90 (non-condensing) Maximum storage period 60 months Requirements of storage Dry, solid and flat base, in original packaging location Tab. 2.1 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 10: Unpacking

    2. For mounting, remove only the labelled transport screws with which the planar surface gantry is fastened to the transport crate. Transport fastener label Transport screws Cable ties Fig. 2.1 Labelling of the transport fasteners Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 11: Check The Scope Of Delivery

    1) Basic filling of the energy chains: compressed air tubing PUN-6 (2x), plug socket with cable SIM-M12-8GD-PU (1x) 2) Optional 3) If no adjusting kits have been ordered 4) Already mounted Tab. 2.2 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 12: Overview

    Slide units of the Y-axis The depicted directions of movement of the Y-axis slide unit (Fig. 3.1) refer to the direc­ tions of rotation of the motor of the functional principle shown (Fig. 3.2). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 13: Design

    1) Depending on the order 2) Cover only for variant EXCH-…-B-… (attachment position of motors underneath) 3) Optional Fig. 3.3 Depicted as an example EXCH-40-…-B with motors (attachment position underneath) and with adjusting kits. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 14: Preparations For Mounting

    Dimensions of the planar surface gantry without motors è 4.1.1 Dimensions EXCH-40-…-W-… (without motor) è 4.1.2 Dimensions EXCH-60-…-W-… (without motor) Dimensions of the motors and axial kits è 4.1.3 Dimensions of motors EXCH-40 è 4.1.4 Dimensions of motors EXCH-60 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 15: Dimensions Exch-40

    1) Depending on the motor version, L1 increases by the dimensions L8 und L9 (è 4.1.3 Dimensions of motors EXCH-40). 2) Approximate dimension for the height of the energy chain. 3) Height with attachment component version. Type designation (è www.festo.com/catalogue). 4) Adjustable with adjusting kits.

  • Page 16: Dimensions Exch-60

    1) Depending on the motor version, L1 increases by the dimensions L8 und L9 (è 4.1.4 Dimensions of motors EXCH-60). 2) Approximate dimension for the height of the energy chain. 3) Height with attachment component version. Type designation (è www.festo.com/catalogue). 4) Adjustable with adjusting kits.

  • Page 17: Dimensions Of Motors Exch-40

    1) Not applicable if motor attachment position on top. Fig. 4.1 Depicted: motor attachment position underneath. Size Dimensions [mm] H4.1 EXCH-40-…-AB1/AS1-… 187.3 65.0 35.3 44.9 13.8 65.0 70.0 – 39.7 – EXCH-40-…-AB2/AS2-… 192.3 57.0 20.1 100.5 15.3 15.3 Tab. 4.3 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 18: Dimensions Of Motors Exch-60

    1) Not applicable if motor attachment position on top. Fig. 4.2 Depicted: motor attachment position underneath. Size Dimensions [mm] H4.1 EXCH-60-…-AB2/AS2-… 243.3 80.6 39.0 48.0 14.5 90.5 100.5 – 39.7 – EXCH-60-…-AB3/AS3-… 209.0 24.5 140.5 19.0 20.0 Tab. 4.4 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 19: Mounting Requirements

    – torsionally rigid mounting surface – tension-free and sufficient attachment to absorb the maximum forces – corresponding flatness of the mounting surface for correctly aligned axes (è 5.2.2 Limit values of the X-axis alignment) Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 20: Mounting Position

    Mounting specifications – X-axes arrayed vertically. – Arc of the energy chain of the X-axis is oriented downward. That means: The motors must be located at the upper end of the X-axis. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 21: Types Of Mounting

    In the following, only the basic positioning, mounting and aligning with adjusting kits is explained. • For mounting the planar surface gantry, also observe: è 5 Mounting (horizontal mounting position) or è 6 Mounting (vertical mounting position) Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 22 Observe sufficient screw-in depth of the socket Fig. 4.6 head screw (for steel › 8 mm). 3. Tighten socket head screw 7 (tightening torque 24 Nm). Hold adjusting bolt 5 to maintain alignment. Fig. 4.7 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 23: Mounting Plates

    The required and pre-mounted number of mounting accessories depends on the stroke of the X-axis. Stroke of the X-axis Number of mounting accessories Total per X-axis (number n) š 899 mm 900 … 1799 mm › 1800 mm Tab. 4.5 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 24: Mounting Holes

    = number of mounting accessories per X-axis (è 4.5.1 Number of mounting accessories) 2) Measured from the end cap 2 and drive cap 3 (not from the projecting profile). Tab. 4.6 Mounting holes: distance dimensions and equations for calculation Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 25: Motors

    The line outlets are premounted (è Fig. 4.9). The position of the line outlet can be changed (è 4.6.5 Adapting the position of the motor cable outlets). Motor attachment position underneath Motor attachment position on top (EXCH-…-T) (EXCH-…-B) Fig. 4.9 Presented EXCH-40-…-AS1-… or EXCH-40-…-AB1-… Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 26: Mounting

    1) With motor attachment position on top: with sealing disc Fig. 4.10 Presented EXCH-40-…-AS1-… or EXCH-40-…-AB1-… If the planar surface gantry was ordered without motor: The drive cover is mounted corresponding to the ordered attachment position. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 27: Dismounting/Mounting Motors

    • Make sure that the motors are not connected to the power supply. Motor attachment position underneath Motor attachment position on top Motor flange Motor Mounting screw (4x) Fig. 4.11 Presented EXCH-40-…-AS1-… or EXCH-40-…-AB1-… Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 28 For the other variants: motor flanges are fastened separately. 3. Connect motor and encoder cables to the motors. Characteristic EXCH-40-… EXCH-60-… …-AB1-… …-AB2-… …-AB2-… …-AB3-… …-AS1-… …-AS2-… …-AS2-… …-AS3-… Tightening torque [Nm] motor attachment screws Tab. 4.8 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 29: Adapting The Position Of The Motor Cable Outlets

    • Wait at least one minute after the power supply is switched off. Start work only when the residual voltage has fallen below 60 V. Motor Motor cable outlets Motor attachment screw (4x) (for motor and encoder cable) Fig. 4.12 Depicted: EXCH-40-…-AB1-… (motor attachment position on top). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 30 5. Screw in motor attachment screws. Observe the tightening torque (è 4.6.4 Dismounting/mounting motors). 6. Connect motor cable and encoder cable to the motor. If necessary, repeat the procedure for the other motor. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 31: Third-Party Motors

    Third-party motors with driving torque that is too high can damage the planar surface gantry. • Observe in the motor selection (è www.festo.com/catalogue). Note • To connect third-party motors, use the axial kit that fits as well as the corresponding coupling to connect the shaft of the drive pinion.

  • Page 32: Attachment Components

    – maximum screw-in depth at the slide unit of 10 mm – documentation of the attachment component • During mounting and connection of the attachment component: Switch off power to the system and secure it from being restarted accidentally. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 33: Drill Holes On The Slide Unit Exch-40

    Drill holes on the slide unit EXCH-40 Centring hole Ø 6 H7, depth 7 mm (2x) Thread M8 (8x) Fig. 4.15 Dimensions [mm] 106 _0.1 85 _0.03 44 _0.1 32 _0.1 12 _0.1 18.5 Tab. 4.10 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 34: Drill Holes On The Slide Unit Exch-60

    Centring hole Ø 6 H7, depth 7 mm (4x) Thread M8 (8x) Fig. 4.16 Dimensions [mm] 132 _0.1 85 _0.03 106 _0.1 75 _0.1 59 _0.1 12 _0.1 44 _0.1 32 _0.1 11 _0.1 Tab. 4.11 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 35: Power Supply Line

    Multi-pin plug distributor (6-fold) Bulkhead fitting on top Plug socket with cable (black compressed air tubing) Silver compressed air tubing Bulkhead fitting underneath Black compressed air tubing (silver compressed air tubing) Fig. 4.17 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 36 Energy chain of the Y-axis Adapter plate Bulkhead fitting on top Electrical attachment component (black compressed air tubing) Silver compressed air tubing Bulkhead fitting underneath Black compressed air tubing (silver compressed air tubing) Fig. 4.18 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 37 Silver compressed air tubing (black compressed air tubing) Adapter plate Cable of a proximity sensor for end position Pneumatic attachment component of the attachment component 2 compressed air tubings (black; silver) Fig. 4.19 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 38 Proximity sensor for slide units of the Y-axis – – Multi-pin plug connection: plug socket with cable from the energy chain 1) For variant with pneumatic attachment component (EXCH-…-P…) 2) Optional (accessories) Tab. 4.15 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 39: Accessories For Position Sensing

    – protection against running into the stop in the X-direction (e.g. if the toothed belt slips) The sensor mounting and the proximity sensor are not included in the scope of delivery. • Select the corresponding accessories from the Festo catalogue (è www.festo.com/catalogue). Position Several sensor mountings and proximity sensors can be attached to the profile of the X-axis.

  • Page 40: Proximity Sensor At Y-Axis

    – protection against the slide unit of the Y-axis running into the stop (e.g. if the toothed belt slips) The proximity sensor is not included in the scope of delivery. • Select the corresponding accessories from the Festo catalogue (è www.festo.com/catalogue). Position The sensor slot for mounting the proximity sensor is located in the slide unit of the Y-axis.
  • Page 41 5. Push the guide plate 7 with the energy chain to the side in the direction of the arrow (è Fig. 4.22) The lower slide plate aC with the sensor slot aA must be accessible (è Fig. 4.23). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 42 Multi-pin plug distributor Lower slide plate of the Y-axis Sensor slot (T-slot) Cable cover with 2 screws Proximity sensor with cable and plug Slot in the upper slide plate connector Slot cover Fig. 4.23 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 43 16.Fasten cables between the energy chains with cable tie 9 for strain relief (è Fig. 4.22). 17.Mount the retaining plate 5 of the energy chain and the cover with the screws (è Fig. 4.22). Tightening torque 1 Nm. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 44: Mounting (Horizontal Mounting Position)

    Note For mounting, Festo recommends the adjusting kits as mounting accessories. • After alignment, the limits of the axis alignment must be complied with (è 5.2.2). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 45: Requirements

    For mounting and alignment of the planar surface gantry, motors with brakes must be removed. • On transport pallet: Remove motors before mounting the planar surface gantry. • Before loosening the motor attachment screws: secure motor from falling down. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 46 Transport lug (on transport protection aid) Lifting gear with attachment points (2x) Transport protection aid (2x) Fig. 5.1 Depicted: EXCH-40-…-B (motor attachment position underneath). š45° š45° š45° š45° Fig. 5.2 Transport lugs: pattern of the permissible load direction Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 47 The socket head screw of the mounting accessories under the energy chain can only be mounted after loosening the energy chain (è next step 7.). X-axis 1 (with energy chain) Socket head screws (mounting accessories) Traverse (Y-axis) Fig. 5.4 Depicted EXCH-40 with 3 mounting accessories per X-axis. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 48 Number of screws/nuts: EXCH-40 2 pieces each; EXCH-60 4 pieces each. • Unscrew screw B 3 and nut B 5 on the retainer. • Remove metal sheet 4. Screw A Screw B Nut A Metal sheet Nut B Fig. 5.5 Presented EXCH-40 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 49 • Replace the longer screws for mounting the transport protection aid with the accom­ panying shorter screws. EXCH-40: M5x40 EXCH-60: M6x40 • Mount covers onto the drive cover with the shorter screws. Tightening torque EXCH-40: 8.3 Nm; EXCH-60: 10.0 Nm. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 50 15.Remove the remaining label-marked transport protection aids from the moving parts. Fig. 5.7 Cable tie (transport mounting) Note Mounting of the planar surface gantry on the mounting surface is completed. Next step: è 5.2 Align. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 51: Align

    • Support mounting plates or • Align mounting surface. If the limit values with mounting plates are not complied with: • Use adjusting kits from Festo (è www.festo.com/catalogue) or • take other suitable measures. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 52: Limit Values Of The X-Axis Alignment

    š 0.1 Parallelism [mm/m] Tab. 5.1 Guide rails of the X-axes Adjusting kit Fig. 5.8 5.2.3 Requirements – Planar surface gantry is fastened onto the mounting surface. – Motors with brakes are dismounted. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 53: Preparation

    • Unscrew mounting screws of the profile covers. If required, move the already loosened energy chain. • Remove profile covers. Mounting screw of the profile cover Energy chain of the X-axis Profile cover of the X-axis Fig. 5.9 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 54: X-Axis 1: Align Evenness And Tilting

    5. Inspect the guide rail of the X-axis 1 again for compliance with the limit values for evenness and sideways tilting. The X-axis 1 (with energy chain) is aligned and the basis for further alignment of the planar surface gantry. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 55: X-Axis 2: Align Height Offset, Evenness And Tilting

    – height offset to the already aligned X-axis 1 (è Fig. 5.11) – evenness (corresponding to è Fig. 5.10) – sideways tilting (corresponding to è Fig. 5.10) Compare inspection results with the demanded limit values (è 5.2.2 Limit values of the X-axis alignment). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 56: Align X-Axes Parallel

    15.Inspect both guide rails again for compliance with the limit values for evenness, sideways tilting and height offset. 16.If the limit values are not complied with: Repeat steps 2. to 15. until the limits are complied with or take other measures to comply with the limits. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 57: Eliminate Warping In The Planar Surface Gantry

    For tension-free alignment of the axes: • Do not unscrew several screws at the same time. Note Alignment of the planar surface gantry is completed. Next step: • Adjust toothed belt pretensioning (è 5.3 Toothed belt pretensioning). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 58: Toothed Belt Pretensioning

    The resulting self-generated frequency of the toothed belt must be measured with an acoustical frequency measuring device. Only an acoustical frequency measuring device is appropriate for checking the toothed belt pretensioning. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 59: Checking The Toothed Belt Pretension

    Fig. 5.13 Depicted EXCH-40-…-B (motor attachment position underneath); profile cover of the X-axis dismounted. 2. Push traverse (Y-axis) with the carriage onto the belt tension setting piece. The distance dimension L11 for checking is set (è Tab. 5.2). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 60 [Hz] 173 +10 117 +10 Tab. 5.3 6. If the measurement result is outside the specified frequency range: è 5.3.3 Setting toothed belt pretensioning Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 61: Setting Toothed Belt Pretensioning

    1. Dismount cover of the belt tensioning device. EXCH-40 EXCH-60 No dismounting (cover not present). • Unscrew the 4 screws of the cover. Remove cover. End cap with belt tensioning device Cover (belt tensioning device) Screw (4x) Fig. 5.16 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 62 Threaded pin (2x) Socket head screw M6x18 (4x) Fig. 5.17 3. Change toothed belt pretensioning by evenly turning the 2 adjusting screws. Observe the following note. EXCH-40 EXCH-60 Adjusting screw (2x) Fig. 5.18 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 63 8. Mount cover of the belt tensioning device. EXCH-40 EXCH-60 No mounting (cover not present). • Mount cover with the 4 screws (corresponding to è Fig. 5.16). Tightening torque 9.9 Nm. 9. Pull out belt tension setting piece. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 64: Assembly

    Temperature changes influence the toothed belt pretensioning. One time, only after the 1st commissioning at operating temperature (after ap­ prox. 30 strokes): • Check toothed belt pretensioning and correct it, if required (è 5.3 Toothed belt pretensioning). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 65: Mounting (Vertical Mounting Position)

    Note For mounting, Festo recommends the adjusting kits as mounting accessories. • After alignment, the limits of the axis alignment must be complied with (è 6.2.2). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 66: Requirements

    2. Mount the mounting surface with the planar surface gantry in the vertical mounting position. Benefits – Mounting simpler and safer. – Alignment is possible without laser tracker. Note – All requirements for a vertical mounting position must be met. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 67: Procedure

    With mounted planar surface gantry, severe injuries due to motor falling from a high position. • On transport pallet: Remove motors before mounting the planar surface gantry. • Before loosening the motor attachment screws: secure motor from falling down. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 68 Transport lug (2x) End cap Transport protection aid (2x) Drive cover (motor side) 1) Transport lugs for additional handling when mounting in horizontal mounting position Fig. 6.1 Depicted: EXCH-40-…-B (motor attachment position underneath). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 69 (è next step 7.). X-axis 1 (with energy chain) Traverse (Y-axis) Socket head screws (mounting accessories) Fig. 6.3 Depicted EXCH-40 with 3 mounting accessories per X-axis. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 70 Number of screws/nuts: EXCH-40 2 pieces each; EXCH-60 4 pieces each. • Unscrew screw B 3 and nut B 5 on the retainer. Remove metal sheet 4. Screw A Screw B Nut A Metal sheet Nut B Fig. 6.4 Presented EXCH-40 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 71 12.Remove the 2 transport protection aids on the end caps and drive caps. 13.Remove the 2 transport plates (with transport lugs) on the X-axes. Store the transport protection aids, transport plates and screws for later dismounting of the planar surface gantry. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 72 15.Remove the remaining label-marked transport protection aids from the moving parts. Fig. 6.6 Cable tie (transport mounting) Note Mounting of the planar surface gantry on the mounting surface is completed. Next step: è 6.2 Align. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 73: Align

    • Support mounting plates or • Align mounting surface. If the limit values with mounting plates are not complied with: • Use adjusting kits from Festo (è www.festo.com/catalogue) or • take other suitable measures. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 74: Limit Values Of The X-Axis Alignment

    š 0.1 Height offset [mm/m] š 0.1 Parallelism [mm/m] Tab. 6.1 Guide rail of the X-axis 1 Guide rail of the X-axis 2 End cap Drive cover (motor side) Adjusting kit Fig. 6.7 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 75: Requirements

    • Unscrew mounting screws of the profile covers. If required, move the already loosened energy chain. • Remove profile covers. Mounting screw of the profile cover Energy chain of the X-axis Profile cover of the X-axis Fig. 6.8 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 76: Align X-Axes

    • Ensure the screws have sufficient screw-in depth: for steel › 8 mm. • Make sure that no one is located underneath the planar surface gantry. • If you need support, contact the regional Festo contact person. Additional information (è www.festo.com).

  • Page 77: Eliminate Warping In The Planar Surface Gantry

    For tension-free alignment of the axes: • Do not unscrew several screws at the same time. Note Alignment of the planar surface gantry is completed. Next step: • Adjust toothed belt pretensioning (è 6.3 Toothed belt pretensioning). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 78: Toothed Belt Pretensioning

    The resulting self-generated frequency of the toothed belt must be measured with an acoustical frequency measuring device. Only an acoustical frequency measuring device is appropriate for checking the toothed belt pretensioning. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 79: Checking The Toothed Belt Pretension

    Mortal danger and material damage due to falling traverse! • Before loosening the brakes or dismounting the motors, position traverse in the lower end position at the end caps. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 80 The distance dimension L11 is set (è Tab. 6.2). Warning If the setting piece falls out, the traverse (Y-axis) falls downward. Danger of severe crushing and amputation of limbs! • Make sure that no one is located underneath the traverse. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 81 [Hz] 212 +10 117 +10 Tab. 6.3 7. If the measurement result is outside the specified frequency range: è 6.3.3 Setting of toothed belt pretensioning. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 82: Setting Of Toothed Belt Pretensioning

    1. Dismount cover of the belt tensioning device. EXCH-40 EXCH-60 No dismounting (cover not present). • Unscrew the 4 screws of the cover. Remove cover. End cap with belt tensioning device Cover (belt tensioning device) Screw (4x) Fig. 6.13 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 83 Threaded pin (2x) Socket head screw M6x18 (4x) Fig. 6.14 3. Change toothed belt pretensioning by evenly turning the 2 adjusting screws. Observe the following note. EXCH-40 EXCH-60 Adjusting screw (2x) Fig. 6.15 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 84 • Mount cover with the 4 screws (corresponding to è Fig. 6.13). Tightening torque 9.9 Nm. 9. Lift traverse with two people and pull out the belt tension setting piece. 10.Place traverse on the end caps. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 85: Assembly

    Temperature changes influence the toothed belt pretensioning. One time, only after the 1st commissioning at operating temperature (after ap­ prox. 30 strokes): • Check toothed belt pretensioning and correct it, if required (è 6.3 Toothed belt pretensioning). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 86: Installation

    • Installation must be performed by a trained technician. The following qualifications are required: – experience with installation and operation of electrical systems. – experience with installation and operation of pneumatic systems (if the pneumatic attachment component is used). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 87: Drive Motors Of The X-Axis/Y-Axis

    • To connect the motor cable and encoder cable to the controller, follow the accompa­ nying mounting instructions and the motor controller description. When using third-party motors and controllers: • Take information on installation from the corresponding documentation. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 88 1) Specification of cable colour in accordance with IEC 757 Tab. 7.1 Pin allocation for the encoder cable (X-axis/Y-axis) Motor side Controller side Port Function Port –SENS SUB-D plug connector +SENS (15-pin) DATA DATA/ CLOCK/ CLOCK Tab. 7.2 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 89: Electrical Attachment Component

    Pin allocation for the encoder cable (attachment component) Motor side Controller side Plug Port Function Port connector DATA SUB-D plug connector (6-pin) DATA/ (15-pin) CLOCK/ CLOCK –SENS Yellow (6-pin) +SENS n.c. – n.c. – n.c. – n.c. – Tab. 7.4 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 90: Earthing

    Earthing point at the slide unit of the Y-axis Fig. 7.2 The earthing point on the slide unit of the Y-axis 3 is used to earth an additional gripper on the attachment component, for example. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 91 Depicted: EXCH-40-…-T-… (motor attachment position on top); view from underneath X-axis with energy chain Serrated washer Earthing component of the X-axis Earthing cable Hex nut Large disc Small disc 1) Not included in scope of delivery Fig. 7.3 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 92: Commissioning

    • Perform commissioning in conformity with the separate documentation (è description EXCH-…-C… “Commissioning”). For support in commissioning: • Please contact your regional Festo contact person. • Additional information can be found in the Internet (è www.festo.com/sp). Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 93: Maintenance And Care

    • At each lubrication and every 6 months: Check toothed belt for damage, increased wear and missing teeth. • Contact Festo Service if there are signs of wear or damage. Warning Serious injuries due to uncontrolled movements of the planar surface gantry.

  • Page 94: Feed Constant

    Note • Observe specifications for lubrication of the planar surface gantry (è Tab. 9.1). • Use an appropriate grease gun and corresponding accessories from the Festo cata­ logue (è www.festo.com/catalogue). Requirements...

  • Page 95: Lubrication Points

    Maintenance opening EXCH-60: 3x) on guide carriage of the Y-axis Traverse (Y-axis) slide unit Lubrication nipples (4x) on guide carriage of the X-axis (at the carriages) Fig. 9.1 Depicted: planar surface gantry EXCH-60 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 96: Procedure

    4. To ensure that the lubricant is evenly distributed in the linear guides: Travel traverse and slide unit of the Y-axis 1 time over the entire stroke. 5. Perform steps 1. to 4. again. Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 97: Accessories

    Maintenance and care 9.3.3 Accessories • Select the corresponding accessories from the Festo catalogue (è www.festo.com/catalogue). Designation Type Lubricant ISOFLEX TOPAS NB 52 (K2011-009) One-hand grease gun LUB-1 Needle-pointed nozzle LUB-1-TR Lubrication adapter (female thread M10x1) LUB-1-KE 1) Manufacturer: Klüber Co.

  • Page 98: Dismounting And Repair

    X-axes. 4. Dismount the planar surface gantry in reverse sequence, according to the mounting position: – horizontal mounting position (è 5.1 Mounting) – vertical mounting position (è 6.1 Mounting) Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 99: Repair

    Dismounting and repair 10.2 Repair • Contact Festo Service. Repair by Festo ensures that the required fine adjustments and checks will be carried out. • Information about spare parts and accessories (è www.festo.com/spareparts). 10.3 Disposal • Observe the warnings when dismounting parts (è 10.1 Dismounting).

  • Page 100: A Technical Appendix

    Cover of the X-axis and Y-axis Coupling Aluminium with Clamping hub: aluminium elastomer ring gear Expanding mandrel hub: stainless steel Collar: elastomer Guide Steel Drive pinion Ball bearing Toothed belt PU with steel cord Tab. A.3 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 101: A.1.4 Product Weight

    + Attachment component P3 [kg] Total: weight of the traverse (Y-axis) without payload [kg] 18.8 1) Example data: stroke of the Y-axis: 1000 mm; attachment component P3. Weight values: (è Tab. A.4). Tab. A.5 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...

  • Page 102: A.1.5 Dynamic Data

    1) Rated load = tool load (attachment component [Z-axis] + gripper, for example) + payload Tab. A.6 Note The specified dynamic data apply only under ideal conditions. For specific data, see the catalogue (è www.festo.com/catalogue). Permissible forces and torques Note • Comply with catalogue specifications (è www.festo.com/catalogue).

  • Page 103: A.1.6 Operating And Environmental Conditions

    [°C] –10 … +60 Air humidity 0 … 90 (non-condensing) Noise level [dB(A)] 74 Duty cycle 1) Energy-equivalent A-weighted noise level at 1 m distance determined locally over the measurement surface. Tab. A.7 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English...
  • Page 104 Copyright: Festo AG & Co. KG Postfach 73726 Esslingen Germany Phone: +49 711 347-0 Fax: +49 711 347-2144 e-mail: service_international@festo.com Reproduction, distribution or sale of this document or communica­ tion of its contents to others without express authorization is Internet: prohibited.

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