MTS Systems Exceed 40 Series Site Preparation Manual

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MTS Exceed™ Series 40
Manual Title
Site Preparation Guide
Additional Information
100-303-149 A
be certain.

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Table of Contents
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Summary of Contents for MTS Systems Exceed 40 Series

  • Page 1 MTS Exceed™ Series 40 Manual Title Site Preparation Guide Additional Information 100-303-149 A be certain.
  • Page 2 Copyright information © 2013 MTS Systems Corporation. All rights reserved. Trademark information MTS is a registered trademarks and MTS Exceed is a trademark of MTS Systems Corporation. These trademarks may be protected in other countries. Proprietary information Software use and license is governed by MTS’ End User License Agreement which defines all rights retained by MTS and granted to the End User.
  • Page 3: Table Of Contents

    Contents Introduction 5 Responsibilities 7 Customer’s Responsibilities 8 MTS’ Responsibilities 9 Site Preparation 11 System Specifications 17 Packaging Dimensions and Weight 18 Load Frame Dimensions and Weight 19 Environmental Requirements 20 Electrical Power Requirements 21 Additional Considerations 23 Load Unit Considerations 24 Computer Console Considerations 24 When You Get Your System 25 Site Requirements Checklist 27...
  • Page 5: Introduction

    Introduction MTS Exceed Electromechanical Material Test Systems are designed to operate in a laboratory or light industry environment. To get the maximum intended use of the system, it is recommended that careful consideration be given to planning its installation. This includes: •...
  • Page 7: Responsibilities

    Responsibilities This section details the responsibilities of both the customer and MTS to ensure that the proposed testing area is suitable for the installation and operation of the test system. Contents Customer’s Responsibilities MTS’ Responsibilities MTS Exceed™ Series 40 Site Preparation Guide Responsibilities...
  • Page 8: Customer's Responsibilities

    Customer’s Responsibilities Customer’s Responsibilities It is the customer’s responsibility to ensure that all required support services are available, and that all necessary checks are made prior to installing the test system.These services and checks are described below. Site Preparation Proper site preparation is imperative so that the test system operates in accordance with its specifications and provides accurate test results.
  • Page 9: Mts' Responsibilities

    MTS’ Responsibilities MTS’ Responsibilities MTS’ standard contract requires MTS to provide the necessary services to ensure that your test system operates accurately. These services are described below. Additional services and equipment may be negotiated with MTS, but these additional services must be mutually agreed upon and specifically described in your purchase order.
  • Page 11: Site Preparation

    Preparing to Receive the System Site Preparation This section describes the physical, electrical, and mechanical requirements that must be considered before installing the MTS Exceed Test System. Read the following subsections thoroughly to identify installation considerations that apply to your facility. Preparing to Receive the System Prior to receiving the system, ensure suitable rigging equipment is available for lifting and transporting the system components.
  • Page 12 Floor Loading Considerations Consideration should also be given to handling specimens, test data, and storage of fixturing and associated tools necessary for use and service of the system. If hazardous test specimens (such as those pressurized internally with gas or fragmentizing materials) are used in the test, protective enclosures and special laboratory layouts are advised.
  • Page 13 Electrical Power Distribution Electrical Power Distribution Note Electrical connections must be made by qualified personnel and conform to local codes and regulations. Local electrical codes supersede any information found here. The input line voltage to the MTS Exceed Test System must be rated for the voltage and current specified in the “Electrical Power Requirements”...
  • Page 14 Fixture and Specimen Handling Considerations Fixture and Specimen Handling Considerations Movement of specimens in and out of the test system must be considered early in the planning of the site layout. With smaller specimens, the use of a rolling work cart with storage drawers is often recommended to facilitate the handling of specimens and to minimize the chance of damage to the specimens prior to and after the test.
  • Page 15 Altitude Heat dissipation for the load frame, the PC cabinet/desk and other electronic units can be estimated by summing the losses going to heat in the room {approximately 6000 Btu/hr (1500 kcal/hr) for a single 15 amp power panel or 8000 Btu/hr (2000 kcal/hr) for a single 20 amp power panel} and the gains from personnel and other heat inputs such as furnaces.
  • Page 17: System Specifications

    System Specifications Contents Packaging Dimensions and Weight Load Frame Dimensions and Weight Environmental Requirements Electrical Power Requirements MTS Exceed™ Series 40 Site Preparation Guide System Specifications...
  • Page 18: Packaging Dimensions And Weight

    Packaging Dimensions and Weight Packaging Dimensions and Weight The following table provides the dimensions of various load frame types when packaged for shipping. If you transfer the load frame from the shipping dock to its final site location before unpacking the system, then use these dimensions to ensure that the frame fits through all doorways and hallways.
  • Page 19: Load Frame Dimensions And Weight

    Load Frame Dimensions and Weight Load Frame Dimensions and Weight The following table provides the dimensions of various load frame types. If you transfer the load frame to its final site location after unpacking the system, then use these dimensions to ensure that the frame fits through all doorways and hallways.
  • Page 20: Environmental Requirements

    Environmental Requirements Environmental Requirements All MTS Exceed load frames are intended for indoor use only. This indoor environment must conform to the following environmental specifications. ARAMETER PECIFICATION Temperature Operating temperature: 5°C to 40°C (51°F to 104°F) Storage temperature: -40°C to 55°C (-40°F to 131°F) Humidity 5-85%, non-condensing Altitude...
  • Page 21: Electrical Power Requirements

    Electrical Power Requirements Electrical Power Requirements The following table provides the electrical power requirements of various load frame types. Electrical Power Requirements ODEL OLTAGE REQUENCY URRENT AXIMUM OWER EQUIREMENT Single phase 3 Amps 600 W 50/60 Hz 200 - 230 V AC E43 (10 kN) Single phase 3 Amps...
  • Page 23: Additional Considerations

    Additional Considerations Contents Load Unit Considerations Computer Console Considerations When You Get Your System MTS Exceed™ Series 40 Site Preparation Guide Additional Considerations...
  • Page 24: Load Unit Considerations

    Load Unit Considerations Load Unit Considerations The load unit is typically shipped in a horizontal position on a pallet or in a crate. Lifting and moving instructions that describe proper handling methods are placed in a protective envelope and shipped with the load unit. These instructions include recommended methods to remove the unit from the pallet, raise the unit erect, and move it into position;...
  • Page 25: When You Get Your System

    When You Get Your System When You Get Your System Operation of your system can involve exposure to hazardous situations: • High voltages are present at the load unit. • Injury may occur while handling samples. • Personnel can become injured in the crush zone. •...
  • Page 26 When You Get Your System Additional Considerations MTS Exceed™ Series 40 Site Preparation Guide...
  • Page 27: Site Requirements Checklist

    Site Location Site Requirements Checklist The following checklist provides a quick summary of items that should be considered when planning and preparing the site location of your test system. Additional information regarding each item below is provided within this manual. If you need more specific information, contact your local authorized MTS office for assistance.
  • Page 28 Transporting Transporting • You have the correct number of packing boxes as stated on the packing list. • Insurance coverage is secured or verified. • You have the required equipment for the chosen transporting method. • You have the appropriate packaging to protect the load frame when moving or relocating it.
  • Page 29: Lift And Move Instructions

    Lift and Move Instructions This section provides guidelines for lifting and moving your MTS Exceed material test system. Unless otherwise specified, it is your responsibility to safely off-load, unpack, and move the equipment to the final location on your premises. Equipment insurance is also your responsibility.
  • Page 30: Moving E42 Single-Column Frames

    Moving E42 Single-Column Frames Moving E42 Single-Column Frames The single-column load frames are shipped with wooden packaging. They are strapped to the wooden skid. Accompanying components are packed in cardboard cartons and also strapped to the wooden skid. Ensure that the test system is placed on a stable or other suitable work platform that can support the test system weight.
  • Page 31 Moving E42 Single-Column Frames Procedure To unpack and position the load frame: 1. Move the load frame, still in the shipping material, to its final location within your building. Use a forklift to transport the container to the final location.,Then unpack the load frame. 2.
  • Page 32 Moving E42 Single-Column Frames 9. With one person holding onto the frame and one person operating the pallet jack,move the frame to its final position. Tip the frame as you did when you put it on the pallet jack and pull the pallet jack out from under the frame.Carefully lower the frame back to its normal upright position.
  • Page 33: Moving E43 Double-Column Frames

    Moving E43 Double-Column Frames Moving E43 Double-Column Frames E43 double-column MTS Exceed load frames should only be moved using a forklift (or crane) with a load rating that is double the load frame’s gross weight. For frame weights, see “Load Frame Dimensions and Weight” on page 19.
  • Page 34 Moving E43 Double-Column Frames Procedure To unpack and position the E43 load frame: 1. Move the load frame, to its final location within your building. Use a forklift to transport the container from the shipping dock to the final location.. 2.
  • Page 35: Moving E44 And E45(Standing Position) Frames

    “Load Frame Dimensions and Weight” on page WARNING The MTS Exceed frames Exceed 40 series are heavy. Moving the frame using improper procedures can injure personnel (for example, strained muscles and back injuries) or damage the frame. When lifting the frame, take the appropriate precautions to prevent injuries to yourself.
  • Page 36 Moving E44 and E45(Standing position) Frames 1. Move the load frame, to its final location within your building. Use a forklift to transport the container from the shipping dock to the final location.. 2. Unpack the load frame ,remain the frame still in the shipping material,. 3.
  • Page 37 Moving E44 and E45(Standing position) Frames WARNING The frame may overturn suddenly when lifting the frame. An overturned frame can cause injury or death to anyone in the immediate area. Ensure that all persons in the immediate area are standing away from the frame during lifting.
  • Page 38 Moving E44 and E45(Standing position) Frames Crosshead method This method requires protective padding on either the crosshead or forklift arms to protect the crosshead from scratching or marring. This method can be used to: • Transport the load frame to the site location. •...
  • Page 39 Moving E44 and E45(Standing position) Frames WARNING The frame may overturn suddenly when lifting the frame. An overturned frame can cause injury or death to anyone in the immediate area. Ensure that all persons in the immediate area are standing away from the frame during lifting.
  • Page 40 Moving E44 and E45(Standing position) Frames 6. Place the load frame carefully into position. 7. Remove the lifting straps from the top plate, and any protective padding, if used. When the frame is in its testing location, you can proceed with the installation process.
  • Page 41: Moving E45(Prone Position) Frames

    Moving E45(prone position) Frames Moving E45(prone position) Frames The E45(prone position) frame has been shipped in a horizontal position, so it must be moved into an upright, standing position before placing it in its operating location. The package cannot be uprighted directly. You need to unpack the package, and then move the frame into an upright, standing position.
  • Page 42 WARNING The frame may overturn suddenly when lifting the frame. An overturned frame can cause injury or death to anyone in the immediate area. Ensure that all persons in the immediate area are standing away from the frame during lifting. Do not lift the frame more than 8 cm (3 in) off the floor. Righting a Load Frame with a Crane 3.
  • Page 44 MTS Systems Corporation http://www.mts.com/en/Global/index.asp ISO 9001 Certified QMS...

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