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MTS Systems Exceed 40 Series Product Manual

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MTS Exceed™ Series 40
Manual Title
Product Manual
Additional Information
100-303-147 A
be certain.

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Summary of Contents for MTS Systems Exceed 40 Series

  • Page 1 MTS Exceed™ Series 40 Manual Title Product Manual Additional Information 100-303-147 A be certain.
  • Page 2 Copyright information ©2011 -2014 MTS Systems Corporation. All rights reserved. Trademark information MTS and MTS Exceed are registered trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. Proprietary information Software use and license is governed by MTS’ End User License Agreement which defines all rights retained by MTS and granted to the End User.

  • Page 3: Table Of Contents

    Contents Technical Support 7 How to Get Technical Support 7 Before You Contact MTS Service Representative 7 If You Contact MTS by Phone 8 Preface 11 Before You Begin 11 Conventions 12 Documentation Conventions 12 Safety 13 General Safety Practices 13 Safety Practices Before System Operation 14 Safety Practices While the System Is in Operation 17 Hazard Labels 18...
  • Page 4 Leveling the Table-Top Load Frame 45 Leveling the Floor-Standing Load Frame 46 Controller Connections 47 Connecting the Main Power 47 Installing Cables 48 Accessory Mounting Dimensions 54 Model E42.503 Accessory Mounting Dimensions 55 Model E43 .104Accessory Mounting Dimensions 56 Model E44 Accessory Mounting Dimensions 57 Model E45.105 Accessory Mounting Dimensions 59 Model E45.305 Accessory Mounting Dimensions 62 Model E45.605 Accessory Mounting Dimensions 65...
  • Page 5 2000 Hours/Annual 86 PC Maintenance and System Inspection 86 2000 Hours 87 System Checks 87 2000 Hours 88 Lubrication 88 2000 Hours 89 Frame and Work Area 89 MTS Exceed™ Series 40 Product Manual Contents...

  • Page 7: Technical Support

    How to Get Technical Support Technical Support How to Get Technical Support Start with your The manuals supplied by MTS provide most of the information you need to use manuals and maintain your equipment. If your equipment includes software, look for online help and README files that contain additional product information.

  • Page 8: If You Contact Mts By Phone

    If You Contact MTS by Phone Know relevant For a computer problem, have the following information available: computer information • Manufacturer’s name and model number • Operating software type and service patch information • Amount of system memory • Amount of free space on the hard drive where the application resides •...
  • Page 9 If You Contact MTS by Phone Identify system type To enable the Call Center agent to connect you with the most qualified technical support specialist available, identify your system as one of the following types: • Electromechanical material test system •...

  • Page 11: Preface

    Before You Begin Preface Before You Begin Safety first! Before you use your MTS product or system, read and understand the Safety manual and any other safety information provided with your system. Improper installation, operation, or maintenance can result in hazardous conditions that can cause severe personal injury or death, or damage to your equipment and specimen.

  • Page 12: Conventions

    Conventions Conventions Documentation Conventions The following paragraphs describe some of the conventions that are used in your MTS manuals. Hazard conventions Hazard notices may be embedded in this manual. These notices contain safety information that is specific to the activity to be performed. Hazard notices immediately precede the step or procedure that may lead to an associated hazard.

  • Page 13: Safety

    General Safety Practices Safety General Safety Practices This section provides information about safety issues that pertain to electromechanical systems in general. These issues include statements to the intended use and foreseeable misuse of the system, the hazard zone, definition for the graphical hazard labeling that is affixed to your product, and other (more general) safety information that relates to the high-performance characteristics of MTS Exceed electromechanical systems.

  • Page 14: Safety Practices Before System Operation

    Safety Practices Before System Operation You should receive training on this system or a similar system to ensure a thorough knowledge of your equipment and the safety issues that are associated with its use. In addition, you should gain an understanding of system functions by studying the other manuals supplied with your test system.
  • Page 15 Safety Practices Before System Operation Locate lockout/tagout Know where the lockout/tagout point is for all of the supply energies associated with your system. This includes the hydraulic, pneumatic, electric, and water points supplies (as appropriate) for your system to ensure that the system is isolated from these energies when required.
  • Page 16 Safety Practices Before System Operation On rare occasions, a fastener can fail even when it is correctly installed. Failure usually occurs during torquing, but it can occur several days later. Failure of a fastener can result in a high velocity projectile. Therefore, it is a good practice to avoid stationing personnel in line with or below assemblies that contain large or long fasteners.

  • Page 17: Safety Practices While The System Is In Operation

    Safety Practices While the System Is in Operation Safety Practices While the System Is in Operation Wear appropriate Wear eye protection when you work with electromechanical testing machines, personal protection breakable specimens, or when anything characteristic to the specimen could break apart.

  • Page 18: Hazard Labels

    Know the causes of The high force and velocity capabilities of MTS systems can be destructive and unexpected crosshead dangerous (especially if crosshead motion is unexpected). The most likely causes...
  • Page 19 Hazard Labels ABEL ESCRIPTION Flying objects. Danger of eye injury. Wear safety glasses. Tip over hazard. Use outriggers when machine is standalone. Do not start, operate, or service machine until you read and understand the operator’s manual. Failure to do so could result in serious injury. There are no customer-serviceable parts on Exceed the MTS...

  • Page 21: Introduction

    About This Manual Introduction About This Manual Purpose The purpose of this manual is to help you understand your testing system, its capabilities, and operating requirements. This manual provides information for all MTS Exceed Series Material Test System,From the lowest force model (5 kN), to the highest (600 kN).

  • Page 22: Description

    Description Description Every MTS Series 40 Material Test System is comprised of a load frame, Exceed electronic frame controller, and testing software. The load frame has a rectangular shape and includes a base unit and one or two vertical columns. The two-column models have a fixed upper transverse beam. The moving crosshead is driven by precision ball screws on the load frame.
  • Page 23 Software Many additional features can be purchased to meet your company’s specific needs. Some of these features might already be part of the system you ordered, or they can be added to your system as your requirements change. Refer to the testing software manual for additional information.

  • Page 24: Load Frame Components

    Load Frame Components Load Frame Components The following figures show the various components for the single-column and two-column load frames. To familiarize yourself with the various components of your frame, refer to the figure that shows your model number. For dimensions, see the specification tables in the “Specifications”...
  • Page 25 Load Frame Components Column Cover Top Beam Ball Screw Cover Limit Rod Load Cell Upper Limit Stop (inside) Crosshead Limit Switch Actuator Adapter Handset Lower Limit Stop Base Adapter Controller (back) Base Power Switch Power Cord Emergency Stop Leveling Foot Model E43.104 - Rated Force Capacity 10 kN MTS Exceed™...
  • Page 26 Load Frame Components Load Cell (inside) Top Beam Adapter Limit Rod Column Cover Ball Screw Cover Upper Test Space Crosshead Top Beam Upper Limit Stop Adapter Ballscrew cover Limit Switch Actuator Lower Test Space Lower Limit Stop Handset Controller (back) Base Power Switch Power Cord...
  • Page 27 Load Frame Components Top Beam Adapter Column Cover Ball Screw Cover Limit Rod Upper Test Space Adapter Upper Limit Stop Crosshead Load Cell (inside) Limit Switch Actuator Adapter Lower Limit Stop Lower Test Space Handset Base Adapter Base Power Cord Controller Power Switch Emergency Stop...
  • Page 28 Load Frame Components Top Beam Column Cover Ball Screw Cover Limit Rod Crosshead Upper Limit Stop Load Cell Limit Switch Actuator Adapter Handset Lower Limit Stop Base Adapter Base Emergency Stop Controller Power Switch Model E45.305 - Rated Force Capacity 300kN Introduction MTS Exceed™...
  • Page 29 Load Frame Components Upper Plate Top Beam Column Cover Ball Screw Cover Limit Rod Lower Plate Upper Limit Stop Load Cell Limit Switch Crosshead Actuator Connecting screw rod (Under of crosshead) Handset Lower Limit Adapter Stop Base Controller Emergency Stop Power Switch Model E45.605 Rated Force Capacity 600kN MTS Exceed™...

  • Page 30: Specifications

    Specifications Specifications This section provides specifications for MTS Exceed Electromechanical Material Testing System frames and accessory mounting dimensions. Note Specifications are subject to change without notice. Contact MTS for verification of critical specifications. The load weighing system meets or surpasses the following standards: •...

  • Page 31: Common Specifications

    Specifications Common Specifications The following specifications are for all MTS Exceed frames. Specifications for the specific models are located in the following tables. Accuracy Grade Class 0.5 / Class 1 Force range 0.4-100% of rated force capacity / 0.2-100% of rated force capacity Rated force capacity at max test speed 100%...

  • Page 32: Model Specifications

    Specifications Model Specifications Specifications of Model E42 Exceed model E42.503 Maximum rated force capacity 5 kN (1100 lbf) Force capacity options 5 N, 10 N, 20 N, 50 N, 100 N, 200 N, 500 N, 1 kN, 2 kN, 5 kN (1 lbf, 2 lbf, 5 lbf, 10 lbf, 20 lbf, 45 lbf, 110 lbf, 220 lbf, 450 lbf, 1100 lbf ) Frame type...
  • Page 33 Specifications Specifications of Model E43 Exceed model E43.104 Maximum rated force capacity 10 kN (2200 lbf) Force capacity options 5 N, 10 N, 20 N, 50 N, 100 N, 200 N, 500 N,1 kN, 2 kN, 5 kN, 10 kN (1 lbf, 2 lbf, 5 lbf, 10 lbf, 20 lbf, 45 lbf, 110 lbf, 220 lbf, 450 lbf, 1100 lbf, 2200 lbf) Frame type...
  • Page 34 Specifications Specifications of Model E44 Exceed model E44.104 E44.304 Maximum rated force capacity 10 kN (2200 lbf) 30 kN (6600 lbf) Force capacity options 100 N, 250 N, 500 N,1 kN, 2kN, 100 N, 250 N, 500 N,1 kN, 2kN, 5 kN, 10 kN 5 kN, 10 kN, 20 kN,30 kN (20 lbf, 50 lbf, 110 lbf, 220 lbf,...
  • Page 35 Specifications Specifications of Model E45 Exceed model E45.105 E45.305 E45.605 Maximum rated force capacity 100 kN (22000 lbf) 300 kN (66000 lbf) 600 kN (132000 lbf) Force capacity options 50 kN,100 kN 200 kN, 300 kN 500 kN,,600kN (11000 lbf, 22000 (44000 lbf, 66000 (110000 lbf, 132000 lbf) lbf)

  • Page 36: Dimensions

    Specifications Dimensions 140 mm (5.51 in) Extended Length 1600 mm (62.99 in) 278 mm (10.94 in) 100 mm (3.94 in) Standard height 1300 mm (51.18 in) 178mm (7.01 in) 642 mm 582 mm (25.28 in) (22.91 in) Model E42.503 - Rated Force Capacity 5 kN Introduction MTS Exceed™...
  • Page 37 Specifications 122 mm 592 mm (4.80 in) (23.31 in) Extended Length 1917 mm (75.47 in) 72 mm (2.83 in) Standard height 1617 mm (63.66 in) 185 mm (7.28 in) 681 mm (26.81 in) 588 mm (23.15 in) Model E43.104 - Rated Force Capacity 10 kN MTS Exceed™...
  • Page 38 Specifications 138 mm 694 mm (5.43 in) (27.32 in) Extended Length 2162 mm (85.12 in) 85 mm (3.35 in) Standard height 1862 mm (73.31 in) 277 mm (10.91 in) 845 mm (33.27 in) 716 mm (28.19 in) Model E44.104 and E44.304 - Rated Force Capacity 10 kN, 30 kN Introduction MTS Exceed™...
  • Page 39 Specifications Extended Length 2433 mm (95.79 in) 196 mm (7.72 in) 1062 mm (41.81 in) 150 mm (5.91 in) Standard height 2133 mm (83.98 in) 430 mm (16.93 in) 870 mm (34.25 in) 1230 mm (48.43 in) Model E45.105 - Rated Force Capacity 100 kN MTS Exceed™...
  • Page 40 Extended Length 2660 mm (104.72 in) 224 mm 1058 mm (8.82 in) (41.65 in) 200 mm (7.87 in) Standard height 2360 mm (92.91 in) 488 mm (19.21 in) 960 mm 1215 mm (37.80 in) (47.83 in) Model E45.305 - Rated Force Capacity 300 kN...
  • Page 41 Specifications 278 mm (10.94 in) 1420 mm (55.91 in) 250 mm (9.84 in) Standard 2820 mm (111.02 in) 625 mm (24.61 in) 1272 mm (50.08 in) 1660 mm (65.35 in) Model E45.605 - Rated Force Capacity 600 kN MTS Exceed™ Series 40 Product Manual Introduction...
  • Page 42 Specifications Introduction MTS Exceed™ Series 40 Product Manual...

  • Page 43: Installation

    Installation Contents Frame Location and Ventilation Leveling the Load Frame Controller Connections Accessory Mounting Dimensions MTS Exceed™ Series 40 Product Manual Installation...

  • Page 44: Frame Location And Ventilation

    Frame Location and Ventilation Frame Location and Ventilation To ensure proper ventilation, locate the load frame approximately 300 mm (12 inches) from adjacent walls and equipment. Allow approximately 1 m (3 feet) behind the equipment for service access. Do not block the vent holes on the sides or bottom of the frame.

  • Page 45: Leveling The Load Frame

    Leveling the Load Frame Leveling the Load Frame Leveling the Table-Top Load Frame Level the table-top load frame immediately after you position it for installation. This prevents the base from rocking and provides a level test surface for more accurate test results. Equipment The following items are required: •...

  • Page 46: Leveling The Floor-Standing Load Frame

    Leveling the Floor-Standing Load Frame Leveling the Floor-Standing Load Frame Level the load frame immediately after you position it for installation. This prevents the base from rocking and provides a level test surface for more accurate test results. The test machine is installed on four adjustable wedge-shaped irons. By leveling the wedge-shaped irons, you prevent the base from rocking and provide a level test surface.

  • Page 47: Controller Connections

    Controller Connections Controller Connections Connecting the Main Power 5 kN through 100 kN The input voltage of MTS Exceed frames rated 100 kN or less is single phase 200-230 V, 50/60 Hz. For MTS Exceed frames equal or less than 10 kN, use 3 holes socket for power input, specification of power wire is H05VVF,3G0.75 mm , compatible with standards of CCC , CE etc for certification.

  • Page 48: Installing Cables

    Installing Cables Installing Cables Exercise care when connecting cables. Ensure that you are using the correct cables and that all connections are secure. When you are finished, double-check to ensure that all components are connected properly. To maintain EMC compliance and help ensure optimal performance, MTS recommends ordering all system cables from MTS.
  • Page 49 Installing Cables IGNAL Transmit+ Transmit- +12 V INTLK+ INTLK- Analog GND Receive+ Receive- J3 Interlock This connector should be connected to the safety system (Enclosure switch). If the safety system is not used?a pin jumper should be connected to clear the system interlock.
  • Page 50 Installing Cables DIN3- DOUT1- DOUT2- DOUT3- Analog GND J6 and J7 Monitor Two monitor connectors are provided. There are several possible uses for analog monitor outputs: external data acquisition, tuning, troubleshooting, and so forth. For tuning, it is desirable to monitor command an feedback, or command and error, simultaneously while changing the controller parameters.
  • Page 51 Installing Cables B+_1 B-_1 TEDS-_1 No Contact No Contact No Contact No Contact No Contact TEDS+_2 A+_2 A-_2 +5_2 I+_2 Analog GND_2 B+_2 B-_2 TEDS-_2 J11 Encoder Insight The J11 connector should be connected to J4 Encoder connector,The cable from J11 to J4 must be connected when using the J10 Encoder User connector for system operation.
  • Page 52 Installing Cables TEDS+ No Contact EXS+ No Contact RECALL(FBR+) RECALL(FBR-) TEDS- EXS- J14 and J15 DC Cond The J14 connector should be connected to J8 DC Cond connector, the J15 Insight connector should be connected to J9 DC Cond connector. The cable from J14 to J8 must be connected when using the J12 DC Cond User connector for system operation, and the cable from J15 to J9 must be connected when using the J13 DC Cond User connector for system operation.
  • Page 53 Installing Cables Crosshead load cell connector The picture above shows the load cell connection on upper test space for E44 frame. The load cell cable connects to the D-15 connector on the bellows support of column cover. IGNAL No Contact No Contact SHIELD TEDS+...

  • Page 54: Accessory Mounting Dimensions

    Accessory Mounting Dimensions Accessory Mounting Dimensions You can attach numerous testing accessories and fixtures to the load frame for specialized tests. The following figures show the standard mounting holes in each style of load frame. Use these standard mounting holes to mount your accessories.

  • Page 55: Model E42.503 Accessory Mounting Dimensions

    Model E42.503 Accessory Mounting Dimensions Model E42.503 Accessory Mounting Dimensions Base beam Φ50 4-M6x12 Model E42.503 Base Beam Mounting Dimensions Crosshead +0.06 +0.03 Φ12.5THRU vΦ25x16 Model E42.503 Crosshead Mounting Dimensions MTS Exceed™ Series 40 Product Manual Installation...

  • Page 56: Model E43 .104Accessory Mounting Dimensions

    Model E43 .104Accessory Mounting Dimensions Model E43 .104Accessory Mounting Dimensions Base beam 4-M8x20 4-M6x15 4-M10x20 Φ50 180±0.1 340 Horizontal Clearance Model E43.104 Base Beam Mounting Dimensions Crosshead 4-M6x12 42±0.1 Model E43.104 Crosshead Mounting Dimensions Installation MTS Exceed™ Series 40 Product Manual...

  • Page 57: Model E44 Accessory Mounting Dimensions

    Model E44 Accessory Mounting Dimensions Model E44 Accessory Mounting Dimensions Base beam 4-M8x25 4-M10x30 4-M8x25 Φ60±0.1 Model E44.104/E44.304 Base Beam Mounting Dimensions Crosshead Horizontal Clearance Φ60 4-M8x25 Model E44.104/E44.304 Topside of Crosshead Mounting Dimensions MTS Exceed™ Series 40 Product Manual Installation...
  • Page 58 Model E44 Accessory Mounting Dimensions Top beam 2-M10x25 4-M12x30 Model E44.104/E44.304 Topside of Top Beam Mounting Dimensions Installation MTS Exceed™ Series 40 Product Manual...

  • Page 59: Model E45.105 Accessory Mounting Dimensions

    Model E45.105 Accessory Mounting Dimensions Model E45.105 Accessory Mounting Dimensions Base beam 600 Horizontal Clearance 6-M12x25 Φ100 M24x2x25 vΦ131x20 Model E45.105 Base Beam Mounting Dimensions Crosshead 8-M10x20 Φ126 Model E45.105 Underside of Crosshead Mounting Dimensions MTS Exceed™ Series 40 Product Manual Installation...
  • Page 60 Model E45.105 Accessory Mounting Dimensions 2-M4x12 Φ42 Model E45.105 Topside of Crosshead Mounting Dimensions Top beam 2-M24x45 Model E45.105 Topside of Top Beam Mounting Dimensions Installation MTS Exceed™ Series 40 Product Manual...
  • Page 61 Model E45.105 Accessory Mounting Dimensions 6-M12x20 Φ100 4-M8x15 Model E45.105 Underside of Top Beam Mounting Dimensions MTS Exceed™ Series 40 Product Manual Installation...

  • Page 62: Model E45.305 Accessory Mounting Dimensions

    Model E45.305 Accessory Mounting Dimensions Model E45.305 Accessory Mounting Dimensions Base beam 580 Horizontal Clearance vΦ156x28 Φ128 8-M12x25 Model E45.305 Base Beam Mounting Dimensions Crosshead Φ116.8 8-M10x25 Model E45.305 Underside of Crosshead Mounting Dimensions Installation MTS Exceed™ Series 40 Product Manual...
  • Page 63 Model E45.305 Accessory Mounting Dimensions 2-M3x8 Φ52 Model E45.305 Topside of Crosshead Mounting Dimensions Top beam 2-M24x40 Model E45.305 Topside of Top Beam Mounting Dimensions MTS Exceed™ Series 40 Product Manual Installation...
  • Page 64 Model E45.305 Accessory Mounting Dimensions Φ78x12 4-M5x15 Φ61 Φ42x30 Model E45.305 Underside of Top Beam Mounting Dimensions Installation MTS Exceed™ Series 40 Product Manual...

  • Page 65: Model E45.605 Accessory Mounting Dimensions

    Model E45.605 Accessory Mounting Dimensions Model E45.605 Accessory Mounting Dimensions Base beam 750 Horizontal Clearance vΦ75x60 Φ128 10-M16x35 12-M20x40 Model E45.605 Base Beam Mounting Dimensions Crosshead Φ82 Thru vΦ152x94 2-Φ5.4x12 Φ190 6-M12x30 Model E45.605 Upsside of Crosshead Mounting Dimensions MTS Exceed™ Series 40 Product Manual Installation...
  • Page 66 Model E45.605 Accessory Mounting Dimensions Φ82 Thru 2-Φ5.4x12 Model E45.605 Underside of Crosshead Mounting Dimensions Top beam Φ32.5 Thru 2-M42x70 vΦ65x60 Model E45.605 Topside of Top Beam Mounting Dimensions Φ32.5 Thru 2-Φ5.4x12 Model E45.605 Underside of Top Beam Mounting Dimensions Installation MTS Exceed™...

  • Page 67: Operation

    Operation This section describes the actions performed during normal, day-to-day operation of the MTS Exceed frame. For information on using the MTS Exceed frame in actual testing, refer to the testing software manual. Contents Main Power Switch (I/O) and Emergency-Stop Setting Crosshead Travel Limits Crush Zone Hazards Fixture Mounting...

  • Page 68: Main Power Switch (I/O) And Emergency-Stop

    Main Power Switch (I/O) and Emergency-Stop Main Power Switch (I/O) and Emergency-Stop Main power switch The main power switch and Emergency Stop is located on the front-right of the (I/O) frame base. Select position ( I )to turn the power on to the load frame and the controller.

  • Page 69: Setting Crosshead Travel Limits

    Setting Crosshead Travel Limits Setting Crosshead Travel Limits There are two levels of crosshead limit stops that act to protect the crosshead from traveling too far in either direction. The first-level stops are the upper and lower limit stops that you manually set as described below. The second-level limits are not user adjustable and act as a backup in case the first-level limits malfunction.
  • Page 70 Setting Crosshead Travel Limits 3. Set the lower limit stop at a position just below the starting position when tension testing or just below the expected maximum crosshead travel in the down direction when compression testing. Tighten the stop securely on the limit rod.

  • Page 71: Crush Zone Hazards

    Crush Zone Hazards Crush Zone Hazards It is important to stay clear of any potential crush zones when the system is operating. Know where the crush zones are in your system and protect yourself and others from those crush zones with appropriate safety devices. The following paragraphs describe crush zones and precautions to take while working around crush zones.

  • Page 72: Fixture Mounting

    Fixture Mounting Fixture Mounting MTS offers a wide variety of fixtures. Mounting these fixtures typically involves installing the fixture or load cell onto a mounting (clevis pin) adapter and securing it with a mounting dowel (pin). To further secure a fixture, some configurations also include locking collars.

  • Page 73: Handset Control

    Handset Control Handset Control The handset has an encoder and buttons to help you during specimen installation and test execution. The handset also has an alphanumeric display and LEDs to provide feedback. Handset functions The handset is intended to be used for specimen loading or setup. In some applications, it can be used to completely run a test.
  • Page 74 Handset Control Handset Controls and Indicators (part 2 of 2) Connector RJ-45, to Controller. Crosshead Return Returns the crosshead to the original position (zero point). Starts the test action. Only if the testing software is active. Start Crosshead Down Moves the crosshead in the downward direction while depressed.

  • Page 75: Maintenance

    Routine Maintenance Overview Checklist Maintenance Routine Maintenance Overview Checklist Recommended Service ALENDAR SING OURS UNNING AILY EEKLY NNUALLY ATE PER 2000 UNNING OURS Check shunt calibration Clean work area/machine surface Activate and reset limits and Emergency-Stop Inspect cable/connections PC Maintenance †...

  • Page 76: Other Service

    There are no customer serviceable components on the MTS Exceed frames. Maintenance consists of keeping the frame and work area clean, general inspection, checking interlocks, and scheduled frame calibration. WARNING Be careful not to spill and cleaning liquid on the frame. Inadvertent electrical component contamination with detergents or cleaning fluids can cause circuits to short resulting in equipment damage.

  • Page 77: Troubleshooting

    Troubleshooting Basic Troubleshooting YMPTOMS OLUTIONS Failure in Windows system Turn off the computer and start again. Check to see if the failure is gone; if the failure still exist, ask your IT Department to check into the problem. If your IT Department can’t solve the issue, delete the current windows system and install it again.

  • Page 79: Decommissioning

    Decommissioning The decommissioning process is performed when the system is going to be moved or taken out of service. Disassembly is required when performing either of these tasks. To decommissioning the system: 1. Remove specimen and fixtures. Large grips should be removed if the load frame could be tipped over.

  • Page 81: Appendix

    Additional Digital I/O Information Appendix Additional Digital I/O Information The digital inputs have an MOCD223 optical isolator with 2.7 Kohm, ½ Watt series resistor. To reliably turn on, they need 1 mA of current. This means the minimum input high voltage is 4.0 V DC. The maximum input voltage is 28.0 V DC.

  • Page 83: Maintenance And Service Logs

    Maintenance and Service Logs Contents 8 Hours/Daily 40 Hours/Weekly 2000 Hours/Annual PC Maintenance and System Inspection System Checks Lubrication Frame and Work Area MTS Exceed™ Series 40 Product Manual Maintenance and Service Logs...

  • Page 84: Hours/Daily

    8 Hours/Daily 8 Hours/Daily 8 Hours/Daily Service Interval Recommendation HUNT CALIBRATION LEAN WORK AREA CHECK MACHINE SURFACE ERFORMED BY ERFORMED BY OTES Maintenance and Service Logs MTS Exceed™ Series 40 Product Manual...

  • Page 85: 40 Hours/Weekly

    40 Hours/Weekly 40 Hours/Weekly 40 Hours/Weekly Service Interval Recommendation ERIFY LIMITS AND NSPECT CABLE MERGENCY STOP CONNECTIONS ERFORMED BY ERFORMED BY OTES MTS Exceed™ Series 40 Product Manual Maintenance and Service Logs...

  • Page 86: 2000 Hours/Annual

    2000 Hours/Annual 2000 Hours/Annual PC Maintenance and System Inspection 2000 Hours/Annual Service Interval Recommendation PC M AINTENANCE YSTEM NSPECTION ACK UP ARD DRIVE NSPECT CLEAN NSPECT DRIVE NSPECT CABLE TESTING CONTROLLER BELTS FOR CONNECTIONS DEFRAGMENT SOFTWARE FILES EXCESSIVE WEAR (*.R ILES ERFORMED BY ERFORMED BY...

  • Page 87: 2000 Hours

    2000 Hours 2000 Hours System Checks 2000 Hours/Annual Service Interval Recommendation YSTEM HECKS HECK HECK UPPER HECK LOWER HECK LOAD MERGENCY LIMIT LIMIT SHUNT CAL STOP ERFORMED BY ERFORMED BY ERFORMED BY ERFORMED BY OTES MTS Exceed™ Series 40 Product Manual Maintenance and Service Logs...

  • Page 88: 2000 Hours

    2000 Hours 2000 Hours Lubrication 2000 Hours/Annual Service Interval Recommendation UBRICATION ROSSHEAD BALL EARING IN BASE PLATE RIVE TRAIN SCREW WHITE WHITE LITHUM BEARINGS LITHUM GREASE GREASE APPLICABLE ERFORMED BY ERFORMED BY ERFORMED BY OTES Maintenance and Service Logs MTS Exceed™ Series 40 Product Manual...

  • Page 89: 2000 Hours

    2000 Hours 2000 Hours Frame and Work Area 2000 Hours/Annual Service Interval Recommendation RAME AND LEAN REPLACE AIR LEAN GUIDE COLUMNS LEAN OFF FRAME WD40 (D/G/S FILTER WITH AND WORK AREA SERIES FRAMES ERFORMED BY ERFORMED BY ERFORMED BY OTES MTS Exceed™...
  • Page 92 MTS Systems Corporation http://www.mts.com/en/Global/index.asp ISO 9001 Certified QMS...

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