SEW-Eurodrive MOVIAXIS MXR80 Series Manual
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SEW-Eurodrive MOVIAXIS MXR80 Series Manual

SEW-Eurodrive MOVIAXIS MXR80 Series Manual

Supply and regenerative module for moviaxis multi-axis servo inverter, sine-sharped regeneration.
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*21219397_0414*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual MXR80..
MXR80 Supply and Regenerative Module
MOVIAXIS
®
Multi-Axis Servo Inverter
Sine-Shaped Regeneration
Edition 04/2014
21219397 / EN

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  • Page 1 *21219397_0414* Drive Technology \ Drive Automation \ System Integration \ Services Manual MXR80.. MXR80 Supply and Regenerative Module MOVIAXIS ® Multi-Axis Servo Inverter Sine-Shaped Regeneration Edition 04/2014 21219397 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General information ........................6 Other applicable documentation ..................6 Structure of safety notes ....................6 1.2.1 Meaning of signal words ................. 6 1.2.2 Structure of the section-related safety notes ..........6 1.2.3 Structure of the embedded safety notes ............7 Rights to claim under limited warranty ................
  • Page 4 Contents 4.5.3 Wiring the power connections without NFH EcoLine filter ......23 4.5.4 Wiring the power connections with NFH EcoLine filter ........ 25 4.5.5 Braking resistor connection................27 Terminal assignment ....................29 4.6.1 Terminal assignment of the supply and regenerative module ...... 29 Startup ............................
  • Page 5 Contents Technical data of additional components ..............77 7.4.1 NFR.. line filter for 3-phase systems............. 77 7.4.2 NDR.. line choke ................... 81 7.4.3 NFH EcoLine filter..................84 7.4.4 Braking resistors BW..., BW...-01, BW...-T, BW...-P........86 Project planning ........................89 Components for EMC-compliant installation ..............89 8.1.1 Interference immunity ...................

  • Page 6: General Information

    General information Other applicable documentation General information Other applicable documentation This manual describes the specific features of the MXR supply and regenerative mod- ule. For any other information and functions of MOVIAXIS ® , please refer to the ® • "MOVIAXIS Multi-Axis Servo Inverter"...

  • Page 7: Structure Of The Embedded Safety Notes

    General information Rights to claim under limited warranty 1.2.3 Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the de- scription of the dangerous action. This is the formal structure of an embedded safety note: •...

  • Page 8: Safety Notes

    Safety notes General information Safety notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions and manual carefully and understood them.

  • Page 9: Designated Use

    Safety notes Designated use Designated use The MXR supply and regenerative module is designed for integration in the device network of the MOVIAXIS ® MX multi-axis servo inverter. ® MOVIAXIS MX multi-axis servo inverters are units for use in industrial and commer- cial systems to operate permanent-field synchronous AC motors and asynchronous AC motors with encoder feedback.

  • Page 10: Electrical Connection

    Safety notes Electrical connection • Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. • Use in non-stationary applications which are subject to mechanical vibration and impact loads in excess of the requirements in EN 61800-5-1. Electrical connection Observe the applicable national accident prevention guidelines, such as GBV A3, when working on live components of multi-axis servo inverters.

  • Page 11: Unit Temperature

    Safety notes Unit temperature Unit temperature ® MOVIAXIS multi-axis servo inverters are usually operated with braking resistors. The braking resistors can be installed in the housing of the supply modules. The braking resistors can reach a surface temperature between 70 °C and 250 °C. Never touch the housings of MOVIAXIS ®...

  • Page 12: Unit Structure

    Unit structure Important information Unit structure Important information Protective measures and protection devices must comply with the regulations in force. INFORMATION Adhere to the specific operating instructions when installing and starting up the motor and the brake. WARNING The following "unit structure" illustrations represent the units without the provided protection cover (touch guard).

  • Page 13: Type Designation Of Supply And Regenerative Modules

    Unit structure Nameplate, type designation 3.2.2 Type designation of supply and regenerative modules Example: MXR80A-075-503-00 Product name MOVIAXIS ® Unit type Supply and regenerative module Unit variant • 80 = Sine-shaped regeneration • 81 = Block-shaped regeneration Development status Development status of the unit series Power •...

  • Page 14: Unit Structure Of Supply And Regenerative Modules

    Unit structure Unit structure of supply and regenerative modules Unit structure of supply and regenerative modules The following figure shows the unit without protective cover. 3.3.1 Supply and regenerative module [15] [16] [10] [11] [14] [12] [13] 2945760907 View from top View from front View from bottom Signaling bus...
  • Page 15 Unit structure Combinations of supply and regenerative modules with other units Unit Possible combination with Quantity MXR80 – – – – – – – – 1) Please consult SEW‑EURODRIVE ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...

  • Page 16: Standard Accessories

    Unit structure Standard accessories Standard accessories Standard accessories are included with the basic unit at delivery. [16] [17] [18] [19] [20] [21] [22] [10] [11] [23] [24] [25] [26] [27] [12] [28] [13] [29] [30] [14] [31] [15] 2947343115 The mating connectors for all connectors are installed at the factory. An exception are D-sub connectors, which are supplied without mating connector.

  • Page 17: Assignment Table For Standard Accessories

    Unit structure Standard accessories 3.5.1 Assignment table for standard accessories Dimension MXR80 Touch guard – DC link connection 76 mm – 106 mm – 136 mm – 160 mm – 226 mm Electronics shield clamp 60 mm 90 mm – 120 mm –...

  • Page 18: Installation

    Installation Mechanical installation Installation Mechanical installation CAUTION ® Never install defective or damaged modules of the MOVIAXIS MX multi-axis servo inverter as they can result in injuries or damage parts of the production system. • Before installing modules of the MOVIAXIS ®...

  • Page 19: Permitted Tightening Torques

    Installation Installing/removing the supply and regenerative module MXR80 supply and regenerative module PWM 8 kHz PWM 4 kHz 50 kW 75 kW 73 A 110 A Line fuse 80 A 125 A • Select the cross section of the supply system lead in such a way that it matches the nominal unit current, see the "Technical Data"...

  • Page 20: Electrical Installation

    Installation Electrical installation Electrical installation WARNING Dangerous voltage levels may still be present inside the unit and at the terminal strips up to 10 minutes after the complete axis system has been disconnected from the supply system. Severe or fatal injuries from electric shock. •...

  • Page 21: Connecting The Braking Resistor/Emergency Braking Resistor

    Installation Electrical installation 4.4.2 Connecting the braking resistor/emergency braking resistor NOTICE When using a braking resistor, observe the notes in chapter "Project Planning". • SEW‑EURODRIVE recommends to connect the emergency/braking resistor as shown in chapter "Wiring diagrams" (→ 2 22). Install switch F16 close to the unit network.

  • Page 22: Wiring Diagrams

    Installation Wiring diagrams Wiring diagrams 4.5.1 General information on the wiring diagrams INFORMATION The technical data of the power and control electronics connections are described in ® chapter "Technical Data" in this manual and in the "MOVIAXIS MX Multi-Axis Servo Inverter"...

  • Page 23: Wiring The Power Connections Without Nfh Ecoline Filter

    Installation Wiring diagrams 4.5.3 Wiring the power connections without NFH EcoLine filter NOTICE Irreparable damage to the supply and regenerative modules Except for the line filter and the choke, no further components must be installed be- tween the line contactor K11 and the supply and regenerative module. Otherwise, the switch-on sequence cannot be performed correctly.
  • Page 24 Installation Wiring diagrams ** Emergency swichting off release delay only in line with applicable system- and country-specific safety regulations and customer specifications. See MXR switch-on sequence (→ 2 41) NOTICE If the entire system should be disconnected from the supply system with a line dis- connector (e.g.

  • Page 25: Wiring The Power Connections With Nfh Ecoline Filter

    Installation Wiring diagrams 4.5.4 Wiring the power connections with NFH EcoLine filter NOTICE Irreparable damage to the supply and regenerative modules Except for the NFH EcoLine filter, the line filter and the choke, no further compo- nents must be installed between the line contactor K11 and the supply and regener- ative module.
  • Page 26 Installation Wiring diagrams ** Emergency swichting off release delay only in line with applicable system- and country-specific safety regulations and customer specifications. See MXR switch-on sequence (→ 2 41) NOTICE If the entire system should be disconnected from the supply system with a line dis- connector (e.g.

  • Page 27: Braking Resistor Connection

    Installation Wiring diagrams 4.5.5 Braking resistor connection Supply and Supply and regenerative module regenerative module –R –R BW...-...-P BW...-...-T affects affects Supply and Supply and regenerative module regenerative module –R –R affects affects BW...-01 BW... 18014401455579147 BW...-...-P BW...-...-T BW... , BW...-01 When the signal contact F16 trips, K11 must When the internal temperature switch trips, When the external bimetal relay (F16) trips,...
  • Page 28 Installation Wiring diagrams Braking resistor type Overload protection BW.. through external bimetal relay F16 BW...-01 through external bimetal relay F16 BW..-..-T • through internal temperature switch, or • through external bimetal relay F16 BW..-..-P through internal bimetal relay F16 ® Manual MXR80..

  • Page 29: Terminal Assignment

    Installation Terminal assignment Terminal assignment INFORMATION Reference potentials inside the unit: The designation of the reference potentials is listed in the following table: Designation Meaning DGND General reference potential of control electronics. There is a met- allic connection to PE. BGND Reference potential for brake connection RGND...
  • Page 30 Installation Terminal assignment Terminal Assign- Brief description ment X5b:1 +24 V Voltage supply for electronics X5b:2 DGND X5b:3 +24 V Voltage supply for brake X5b:4 BGND a = input: Signaling bus, with green connector b = output: Signaling bus, with red connector X10:1 DIØØ...
  • Page 31 Installation Terminal assignment Terminal Assign- Brief description ment X17:1 n.c.CAN_L – CAN_H X17:2 CAN2 bus low CAN_L X17:3 Reference potential CAN2 bus DGND X17:4 CAN2 bus low X17:5 Unit-internal bus terminating resistor Abschluss DGND X17:6 Reference potential CAN2 bus CAN_H X17:7 CAN2 bus high X17:8...

  • Page 32: Startup

    Startup General information Startup This chapter describes in particular the startup of the MXR supply and regenerative module. For detailed information on the startup of the MOVIAXIS ® axis system, refer to the ® "MOVIAXIS MX Multi-Axis Servo Inverter" operating instructions. General information WARNING Uncovered power connections.

  • Page 33: Example

    Startup Settings on the supply and regenerative module with CAN-based system bus 2946599179 S1, S2: DIP switches for setting the CAN1 transmission rate S3: Axis address switch 10 (setting at delivery: 1 × 10 S4: Axis address switch 10 (setting at delivery: 0 × 10 125 kBit/s 250 kBit/s 500 kBit/s...
  • Page 34 Startup Settings on the supply and regenerative module with CAN-based system bus Figure: Axis address setting 2946614667 Supply and regenerative module Axis module ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...

  • Page 35: Settings On The Supply And Regenerative Module With Ethercat Compatible System Bus Xse24A

    Startup Settings on the supply and regenerative module with EtherCAT-compatible system bus XSE24A Settings on the supply regenerativ e module with EtherCAT- compatible system bus XSE24A Settings on the supply and regenerative module with EtherCAT ® compatible system bus XSE24A For information on the EtherCAT ®...
  • Page 36 Startup Settings on the supply and regenerative module with EtherCAT-compatible system bus XSE24A INFORMATION When using the XSE24A card in the axis modules, also the MXR80 supply and re- generative module must be equipped with an XSE24A card. ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...

  • Page 37: Settings On The Supply And Regenerative Module With Ethercat Xfe24A Fieldbus Interface

    Startup Settings on the supply and regenerative module with EtherCAT XFE24A fieldbus interface Settings on the supply regenerativ e module with EtherCAT XFE24A fieldbus interface Settings on the supply and regenerative module with EtherCAT ® XFE24A fieldbus interface For information on the EtherCAT ®...

  • Page 38: Starting Up Mxr80 With Movitools Motionstudio

    Startup Starting up MXR80 with MOVITOOLS MotionStudio Starting up MXR80 with MOVITOOL S M otionStud Starting up MXR80 with MOVITOOLS ® MotionStudio ® Selection and setup of the communication between PC and MOVIAXIS is described in the "MOVIAXIS ® Multi-Axis Servo Inverter" operating instructions in chapter "Com- munication selection".

  • Page 39: Startup

    Startup Starting up MXR80 with MOVITOOLS MotionStudio 5.5.2 Startup Step 3 In the parameter tree, select the group "System data\Startup" and check the settings of the startup parameters. The following values are set by default: 12010514699 • Line frequency [Hz]: Set the line frequency of the power supply: 50 Hz / 60 Hz •...
  • Page 40 Startup Starting up MXR80 with MOVITOOLS MotionStudio NOTICE Depending on the projected unit power of 50 or 75 kW, the "PWM frequency" pa- rameter must be set to 8 or 4 kHz: See also the Parameter description (→ 2 49) chapter. •...

  • Page 41: Switch-On/Off Sequence Of The Supply And Regenerative Module

    Startup Switch-on/off sequence of the supply and regenerative module Switch-on/off sequence of the supply and regenerative module NOTICE The following switch-on/switch-off sequence is mandatory. DC 24 V DC 24 V (X5a) DC 0 V Emergency stop button t *** Emergency stop relay Emergency stop interrupted Step 1 Start...
  • Page 42 Startup Switch-on/off sequence of the supply and regenerative module *** Emergency swichting off release delay only in line with applicable system- and country-specific safety regulations and customer specifications. INFORMATION Observe a wait time of t ≥ 100 ms after the "Ready for power on" signal. Do not acti- vate the line contactor before this wait time has elapsed.

  • Page 43: Addendum To The Diagram

    Startup Process data assignment for fieldbus operation 5.6.1 Addendum to the diagram Enable/charge The enable signal is required for operating the MXR module. It pre-charges the DC link to about 300 V, see Switch-on sequence diagram (→ 2 41). The in-phase wiring of the components on the line end and the line voltage measure- ment are checked.
  • Page 44 Startup Process data assignment for fieldbus operation Example: PA 3 PA 2 PA 1 PA 1 PA 2 PA 3 PA 16 PE 1 PE 2 PE 3 PE 16 PE 3 PE 2 PE 1 9007202201555211 Process image of the controller (master) PI1 –...

  • Page 45: Process Output Data Po

    Startup Process data assignment for fieldbus operation 5.7.2 Process output data PO Number of process data words: 1 – 16 Process data assignment PO1 (control word) and PO2 Bit no. Meaning Output stage enable Enable/charge ("1" = Enable/charge) * Error reset Not connected Activate test and emergency mode Not connected...
  • Page 46 Startup Process data assignment for fieldbus operation Control word input window 9007204501934987 ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...

  • Page 47: Process Input Data Pi

    Startup Process data assignment for fieldbus operation 5.7.3 Process input data PI Process data assignment PI1 (status word) and PI2 Bit no. Meaning Ready ("1" = Ready) * Ready for power on * Error reset or test and emergency mode active Parameterizable Parameterizable Parameterizable...
  • Page 48 Startup Process data assignment for fieldbus operation Status word input window 9007204501937419 ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...

  • Page 49: Parameter Description

    Startup Parameter description Parameter description 5.8.1 Display values Output stage process values 8325.0 DC link voltage Unit: V Current value of the DC link voltage V 9786.1 Output current Unit: % Present value of the output current of MXR in relation to the nominal device current. 8326.0 Filtered output current Unit: A Current filtered value of the output current on the line end.
  • Page 50 Startup Parameter description 10467.15 Uq setpoint Unit: V Reactive voltage setpoint. 10467.8 Id setpoint Unit: A Active current setpoint. 10467.9 Iq setpoint Unit: A Reactive current setpoint. 9859.1 Thermal current limit Unit: % Displays the actual thermal current limit in % of the MXR supply and regenerative module.
  • Page 51 Startup Parameter description Unit status In the "Unit status" parameter group, you can read all the information about the pres- ent unit state. Device data In the "Unit data" parameter group, you can read information about the unit variant and option cards. The unit status and the version number of the firmware are dis- played here.

  • Page 52: System Data

    Startup Parameter description Reactive voltage. 10467.50 I Unit: A Active current. 10467.51 I Unit: A Reactive current. 5.8.2 System data Startup 10470.10 Line frequency Unit: Hz Value range: 50 Hz, 60 Hz This parameter can be used to set the line frequency of the supply system. 10470.14 Line voltage Unit: V Value range: 380 –...

  • Page 53: Communication

    Startup Parameter description 10469.4 Power OFF tolerance Unit: ms Value range: 0 – 20 The power off tolerance can be used to set the time after which an error is triggered in the event of a line voltage failure. Note that during regenerative operation an error can be triggered before the set power off tolerance time has elapsed if the DC link capacitors are fully charged, no more re- generative power can be absorbed, and no optional braking resistor is connected.
  • Page 54 Startup Parameter description 9514.3 CAN1 / 9515.3 CAN2 / 9516.3 Communication option data block start See "MOVIAXIS ® Multi-Axis Servo Inverter" system manual, parameter 9514.3 9514.4 CAN1 / 9515.4 CAN2 / 9516.4 Communication option data block length Unit: Number of words Value range: 0 –...
  • Page 55 Startup Parameter description 9563.16 CAN1 / 9564.16 CAN2 / 9565.16 Communication option configuration error Indicates a configuration error. 9563.4 CAN1 / 9564.4 CAN2 message ID Indicates the ID of the sent CAN message. 9563.1 CAN1 / 9564.1 CAN2 Send PDO after sync Indicates whether messages with status information are sent after the sync message.

  • Page 56: Unit Functions

    Startup Parameter description • DO-0: Ready for operation (Index 8349.0,0) • DO-1: Ready for power on (Index 8349.0,1) • DO-2: N. fct. (default) / function can be set by the user (index 9559.3) • DO-3: N. fct. (default) / function can be set by the user (index 9559.4) 5.8.4 Unit functions Setup...

  • Page 57: Operation

    Operation General information Operation General information WARNING Dangerous voltages present at cables and motor terminals. Severe or fatal injuries from electric shock. • When the unit is switched on, dangerous voltages are present at the output ter- minals as well as at any connected cables. This also applies even when the unit is inhibited and the motor is at standstill.

  • Page 58: Operating Displays And Errors Of The Supply And Regenerative Module

    Operation Operating displays and errors of the supply and regenerative module INFORMATION When using DIØ2, it has first be set to the function "test/emergency mode". With this setting, the digital input is no longer available for the RESET function. The RESET signal can be set via process data.
  • Page 59 Operation Operating displays and errors of the supply and regenerative module Description State Comment / action DC link voltage missing. • Status: Not ready. Check supply system. • Output stage is inhibited. • Communication is possible. Dangerous voltage in No enable, line contactor open. the DC link (>...

  • Page 60: Table Of Mxr Errors

    Operation Operating displays and errors of the supply and regenerative module Description State Comment / action Basic initialization. • Status: Not ready. Waiting for initialization to finish. • Output stage is inhibited. • Communication is possible. Initialization of delivery state. Initialization of factory setting.
  • Page 61 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response "UCE monitoring" er- The error is an additional kind of Output stage in- System waiting Ready = 1 overcurrent, measured at the collec-...
  • Page 62 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response Numerator of emulation PPR count for resolver too small Numerator of emulation PPR count for resolver too great Numerator of emulation PPR count for resolver is not a power of two...
  • Page 63 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response 534 PWM frequency for FCB 25 must be Set PWM frequency to 8 8 kHz 535 TMU-Init index not set Set TMU-Init index...
  • Page 64 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response "Non-volatile parame- An error was detected during access Output stage in- System blocked Ready = 0 ter memory"...
  • Page 65 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response Watchdog error on CP923X Replace option or replace firmware of option Timeout while accessing option bus Replace option Error interrupt for which no cause could be determined...
  • Page 66 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response The watchdog for secure parameter 1. Check connection to de- communication has been activated, vice 2.
  • Page 67 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response Asynchronous DRAM read&write check error Asynchronous burst-RAM read & write check error Synchronous burst-RAM read check error (burst mode failure) FRAM error FRAM consistency management er-...
  • Page 68 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response 10004 Two or more PDOs configured to the same CAN bus use the same ID. 10005 Two PDOs configured to the same CAN bus use the same ID.
  • Page 69 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response 20006 "Process data configuration" error: more PDO words on K-net than per- mitted "PDO timeout"...
  • Page 70 Operation Operating displays and errors of the supply and regenerative module Error Error System state Digital error Measures output Reset type signal Code Signal Code Cause Response "Overtemperature The temperature of the SM has Output stage in- System waiting Ready = 1 SM"...

  • Page 71: Technical Data

    Technical data Technical data of supply and regenerative modules Technical data Technical data of supply and regenerative modules 7.1.1 General technical data Unit Supply and regenerative module Environmental conditions Ambient temperature (MXR) °C 0 to +45 Storage temperature °C -25 to +70 Climate class –...
  • Page 72 Technical data Technical data of supply and regenerative modules ® MOVIAXIS Name- Unit Supply and regenerative module Supply and regenerative module plate in- forma- tion Supply voltage AC V 3 × 400 V – 3 × 480 V ±10% line Nominal line voltage Nominal line current 75 kW...

  • Page 73: Control Section Of A Supply And Regenerative Module

    Technical data Technical data of supply and regenerative modules 7.1.3 Control section of a supply and regenerative module ® MOVIAXIS General electronics data Supply and regenerative module INPUT DC 24 V voltage supply DC 24 V ± 25% (EN 61131) Cross section and contacts COMBICON 5.08 One conductor per terminal: max.

  • Page 74: Bus Communication

    Technical data Technical data of supply and regenerative modules 7.1.4 Bus communication ® MOVIAXIS General electronics data Supply and regenerative module Signaling bus CAN-based or EtherCAT ® compatible For the EtherCAT ® variant, an XSE24A or XFE24A option card is installed CAN 1 interface CAN: 9-pin D-sub connector CAN bus to CAN specification 2.0, parts A and B, transmission (system bus, not with XSE24A)

  • Page 75: Dimension Sheet Of Supply And Regenerative Modules

    Technical data Dimension sheet of supply and regenerative modules Dimension sheet of supply and regenerative modules 220.5 2986905739 ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...

  • Page 76: Hole Pattern Of Supply And Regenerative Modules

    Technical data Hole pattern of supply and regenerative modules Hole pattern of supply and regenerative modules 2986908427 Position of tapped hole The dimensions are listed in the following table MOVIAXIS ® Rear view dimensions of MOVIAXIS ® MX housing [mm] [mm] [mm] [mm]...

  • Page 77: Technical Data Of Additional Components

    Technical data Technical data of additional components Technical data of additional components 7.4.1 NFR.. line filter for 3-phase systems Structure • 3-conductor filter • Metal housing Features • Design according to UL1283, IEC 60939, CSA 22.2 No. 8 Applications • Frequency inverters for motor drives •...
  • Page 78 Technical data Technical data of additional components Mounting position The preferred mounting positions are suspended and horizontal, see the following schematic diagrams: INFORMATION For installation, observe the required minimum clearance of 100 mm above and be- low the connecting terminals and the ventilation openings. Suspended 2986915211 Horizontal...
  • Page 79 Technical data Technical data of additional components Dimension drawing for NFR 075-503 (50 kW) L1 L2 L3 221.5 L1' L2' L3' 18014401471310091 Terminals for line phase measurement ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...
  • Page 80 Technical data Technical data of additional components Dimension drawing for NFR 111-503 (75 kW) L1 L2 L3 221.5 L1' L2' L3' 18014401471313291 Terminals for line phase measurement ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...

  • Page 81: Ndr

    Technical data Technical data of additional components 7.4.2 NDR.. line choke Wiring diagram 2986927371 Technical data NDR.. line chokes have a component approval independent of the MOVIAXIS ® multi- axis servo inverter. SEW‑EURODRIVE provides proof of approval on request. Unit Line choke NDR 075-083 (50 kW) NDR 110-063 (75 kW)
  • Page 82 Technical data Technical data of additional components Dimension drawing for NDR 075-083 (50 kW) 9007202241672075 ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...
  • Page 83 Technical data Technical data of additional components Dimension drawing for NDR 110-063 (75 kW) 9007202241674763 ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...

  • Page 84: Nfh Ecoline Filter

    Technical data Technical data of additional components 7.4.3 NFH EcoLine filter Technical data In conjunction with MXR units, the NFH line filter is an UL-listed accessory. Unit EcoLine filter NFH 075-503 (50 kW) NFH 110-503 (75 kW) Connection voltage AC 3 ×...
  • Page 85 Technical data Technical data of additional components Mounting positions The preferred mounting positions are suspended and horizontal, see the following schematic diagrams: Suspended 2986942219 Horizontal 2986944907 INFORMATION For installation, observe the required minimum clearance of 100 mm above and be- low the connecting terminals and the ventilation openings.

  • Page 86: Braking Resistors Bw

    Technical data Technical data of additional components 7.4.4 Braking resistors BW..., BW...-01, BW...-T, BW...-P Technical data Braking resistor type Unit BW027-006 BW027-012 BW247 BW247-T BW347 BW347-T BW039-050 Part number 8224226 8224234 8207143 1820082 8207984 1820130 8216916 Power class of the power sup- 10, 25, 50, 75 ply module Load capacity...
  • Page 87 Technical data Technical data of additional components Braking resistor type Unit BW006-025-01 BW006-050-01 BW106-T BW206-T BW004-050-01 Part number 18200117 18200125 18200834 18204120 18200133 Power class of the power sup- 50, 75 ply module Load capacity 100% cdf Resistance value R Ω...
  • Page 88 Technical data Technical data of additional components Dimension drawing of BW.. braking resistors Dimension drawing of BW braking resistors, [2] grid resistor / [3] wire resistor 9007202215835531 Flat-type resistors: The connection lead is 500 mm long. The scope of delivery in- cludes four M4 threaded bushings each of type 1 and 2.

  • Page 89: Project Planning

    Project planning Components for EMC-compliant installation Project planning Components for EMC-compliant installation MOVIAXIS ® servo inverters are designed for use as components for installation in ma- chinery and systems. The components comply with the EMC product standard EN 61800-3 "Variable-speed electrical drives". Provided the information relating to EMC-compliant installation is observed, they satisfy the appropriate requirements for CE marking of the entire machine/system in which they are installed, on the basis of the EMC Directive 2004/108/EC.

  • Page 90: Project Planning For Axis Modules And Motors

    Project planning Project planning for axis modules and motors INFORMATION Important: The total power (DC link power) is the result of the overlapping cycles of the individual connected axis modules. Changing the assignment of cycles with respect to time significantly influences the motor and regenerative load of the supply and regenerative module.

  • Page 91: Projecting The Power Supply

    Project planning Projecting the power supply Projecting the power supply You find information on permitted voltage systems in chapter "Permitted voltage sys- tems (→ 2 21)". NOTICE Operating one or several MXR supply and regenerative modules on supply systems with power factor correction equipment without chokes is not permitted. Power supply requirements 50 kW / 8 kHz 75 kW / 4 kHz Minimal short circuit power of the supply...

  • Page 92: Project Planning Example

    Project planning Projecting the power supply 8.5.2 Project planning example The following example shows the project planning for five MXR 75 kW supply and re- generative modules. Consumers (SRUs) l=50m l=20m SRU1 (MXR1) Supply cable l=50m to UV Utility company Transformer SRU2 (MXR2) grid...
  • Page 93 Project planning Projecting the power supply MXR type Short circuit impedance Z in Ω MXR 50 kW with EcoLine NFH filter 0,123 MXR 50 kW without EcoLine NFH fil- 0,047 Calculating the required apparent transformer power:   ∑ ∑ ×...

  • Page 94: Projecting The Cable Cross Sections

    Project planning Projecting the cable cross sections Projecting the cable cross sections 8.6.1 Special regulations Comply with the regulations issued by specific countries and for specific ma- chines regarding fusing and the selection of cable cross sections. Also comply with the instructions for UL-compliant installation as applicable.

  • Page 95: Measuring Line X18 Of The Line Filter

    Project planning Selecting the 24 V supply 8.6.5 Measuring line X18 of the line filter For the measuring cable X18, we recommend a cross section of 2.5 mm The requirements for UL-compliant installation of the measuring cable X18 are listed in chapter "UL-Compliant Installation"...

  • Page 96: Project Planning For Emergency Braking Resistor And Braking Resistor

    Project planning Project planning for emergency braking resistor and braking resistor Table for project planning according to points 1 - 3 (→ 2 95). Unit type Supply voltage Nominal cur- Max. switch-on Switch-on Input capaci- Electronics in V rent I [A] / current [A] / pulse duration...

  • Page 97: Notes Regarding Emergency Braking Resistors

    Project planning Project planning for emergency braking resistor and braking resistor WARNING The connection leads to the emergency braking resistor or braking resistor carry a high DC voltage of about 970 V during rated operation. Severe or fatal injuries. • The emergency braking resistor and braking resistor cables must be suitable for this high DC voltage.

  • Page 98: Selecting The Emergency Braking Resistor

    Project planning Project planning for emergency braking resistor and braking resistor Without supply voltage, motor operation of the drives is not possible and the DC link can absorb regenerative energy only to a limited extent. The above described operat- ing states can therefore cause the drives to coast to a halt, or the motor brake (if in- stalled) is applied and stops the drive.
  • Page 99 Project planning Project planning for emergency braking resistor and braking resistor ³ regenerative Max. amount of energy that the emergency braking resistor can ab- sorb Total amount of energy of the application regenerated during emer- regenerative gency braking. Thermal emergency braking power The thermal load on the emergency braking resistor must be taken into account in the project planning for the emergency braking resistor.

  • Page 100: Notes Regarding Braking Resistors

    Project planning Project planning for emergency braking resistor and braking resistor Selection table Taking the max. regenerative braking power and regenerative energy generated in the machine or system into account, you can select an emergency braking resistor from the resistors listed in the table. The project planning is carried out with SEW Work- bench.

  • Page 101: Output Power With Low Line Voltage

    Project planning Output power with low line voltage Output power with low line voltage If the line voltage drops below the line voltage of 400 V, the output power of MXR is reduced. P (75kW) P (50kW) line 2989030667 8.10 Overload capacity The overload requirement of the application results from the projected axis modules.

  • Page 102: Introduction

    Project planning Projecting the power supply taking account of simultaneities 8.11.1 Introduction The project planning information in chapter "Projecting the power supply" (→ 2 91) are based on the assumption that each supply and regenerative module is operated inde- pendently of all others. This type of project planning allows for simultaneous operation of all supply and regenerative modules on one supply line.
  • Page 103 Project planning Projecting the power supply taking account of simultaneities The following diagram shows the switching sequence: DC 24 V DC 24 V (X5a) DC 0 V Emergency stop button t *** Emergency stop relay Emergency stop interr. Start Output stage enable DI00 “Enable/upload”...
  • Page 104 Project planning Projecting the power supply taking account of simultaneities With a line voltage of AC 400 V With control via fieldbus Emergency swichting off release delay only in line with applicable system- and country-specific safety regulations and customer specifications. INFORMATION Make sure the supply system (the transformer) is neither overloaded by the instanta- neous power (up to 200%) nor by the total power of all enabled supply and regenera-...

  • Page 105: Checklist For Project Planning

    Project planning Checklist for project planning 8.12 Checklist for project planning Using a regenerative power supply unit places certain demands on the quality of the supply system to ensure fault-free operation. The checklist includes the most impor- tant requirements. This checklist supplements the product-specific documentation. Its objective is to verify the basic requirements for operating of a MOVIDRIVE ®...
  • Page 106 Project planning Checklist for project planning Is a generator (such as emergency diesel generator) or a UPS installed in the supply system that is/are operated at the same time as the regenerative modules? Other, comments ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...

  • Page 107: Index

    Index Index Numerical 9514.5 CAN1 / 9515.5 CAN2 / 9516.5 Communica- tion option ............54 10467.12 Ud............51 9563.1 CAN1 / 9564.1 CAN2 Send PDO after sync 10467.13 Uq............51 ................ 55 10467.14 Ud setpoint ........... 49 9563.16 CAN1 / 9564.16 CAN2 / 9565.16 Commu- nication option configuration error....
  • Page 108 Index Interference immunity ........89 Embedded safety notes ......... 7 Operating displays ..........58 Operating displays and errors of axis module Table of errors..........60 Fieldbus Operating displays and errors of MXR ....58 EtherCAT;EtherCAT:Fieldbus...... 0 Permitted tightening torques ........ 19 Information Power cable length..........
  • Page 109 Index Unit structure of MXR........... 14 Wiring Power connections;Power connections, wiring ..............23 ® Manual MXR80.. – MOVIAXIS Multi-Axis Servo Inverter...
  • Page 112 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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