SEW-Eurodrive MOVIPRO Addendum To The Operating Instructions
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SEW-Eurodrive MOVIPRO Addendum To The Operating Instructions

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Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the
Operating Instructions
®
MOVIPRO
Accessories
Edition 08/2011
19300026 / EN

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Summary of Contents for SEW-Eurodrive MOVIPRO

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Addendum to the Operating Instructions ® MOVIPRO Accessories Edition 08/2011 19300026 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Technical data of the external braking resistors ........28 Jumper Plug ...................... 33 Mounting Accessories..................34 Handles..................... 34 Mounting brackets..................35 Fan Subassembly....................38 Mechanische installation of fan subassembly ........... 39 Index........................40 Addendum to the Operating Instructions – MOVIPRO®...

  • Page 4: General Information

    This is the formal structure of an embedded safety note: • SIGNAL WORD Nature and source of hazard. Possible consequence(s) if disregarded. – Measure(s) to prevent the danger. Addendum to the Operating Instructions – MOVIPRO®...

  • Page 5: Rights To Claim Under Limited Warranty

    You must comply with the information contained in this documentation to ensure safe operation and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 6: Pzm2Xa-A

    3 x 380...500 V ± 10% 7.5 kW D-76646 Bruchsal 16 A Made in Germany 50...60 Hz ± 5% MOVIPRO +5...+40 °C IP 54 Feldumrichter Field-Inverter 2081785611 Type Type designation Production number Max.current carrying capacity Max. switching capacity Addendum to the Operating Instructions – MOVIPRO®...

  • Page 7: Power Interface Assignment

    10 B, female) [5] Suspension device (for storing the power interface ® during a MOVIPRO unit replacement, for exam- [2] Power input terminal strip X1 ple) [3] Front panel connectors [4] Maintenance switch Addendum to the Operating Instructions – MOVIPRO®...

  • Page 8: Scope Of Functions

    • Connection to the 24 V backup voltage ® • DC 24 V output of the integrated power supply for the MOVIPRO self-supply without external DC 24 V cabling (jumper with DC 24 V backup voltage) • Connected voltages are looped through ®...

  • Page 9: Power Interface - Mechanical Installation

    • the operation of the respective devices such as the maintenance switches. For the dimensions of the required minimum clearances, refer to chapter "Technical data (page 17)". Addendum to the Operating Instructions – MOVIPRO®...
  • Page 10 Use the following enclosed parts for assembly: • 2 × M5 × 30 SW8 screws ® Mount the power interface on the right side of the MOVIPRO unit (as viewed onto the unit front). Proceed as follows to mount the unit: 1.

  • Page 11: Power Interface - Electrical Installation

    The following table shows the connections of the power interface: 1954903947 ® ® [1] MOVIPRO connection (Han-Modular 10 B, female) [2] Power input terminal strip X1 [3] Gland (M32 ×1.5) [4] Gland (M25 ×1.5) Addendum to the Operating Instructions – MOVIPRO®...
  • Page 12 Signal contact for maintenance switch (external) VO24 DC 24 V output n.c. Not connected 0V24_C 0V24 reference potential – backup voltage n.c. Not connected Reference potential n.c. Not connected Hinged frame PE connection Addendum to the Operating Instructions – MOVIPRO®...
  • Page 13 Power interface – coding of the connections MOVIPRO PZM2xA-A022-M13-00 2.2 kW PZM2xA-A040-M14-00 4.0 kW PZM2xA-A075-M16-00 7.5 kW 2.2 kW PZM2xA-A075-D02-00 4.0 kW 7.5 kW 2.2 kW 4.0 kW PZM2xA-A150-D03-00 7.5 kW 11.0 kW 15.0 kW Addendum to the Operating Instructions – MOVIPRO®...
  • Page 14 0V24 reference potential – input 6 mm Auxiliary terminal for additional voltage levels (without internal function) Auxiliary terminal for additional voltage levels (without internal function) Phase L1 Phase L2 10 mm Phase L3 Equipotential bonding/protective earth conductor Addendum to the Operating Instructions – MOVIPRO®...
  • Page 15 To use an external DC 24 V backup voltage, connect it to the following terminals: • • In this case, the terminals 1 and 2 must not be used. The following figure illustrates the wiring for using an external 24 V supply: 1 2 3 4 2165930891 Addendum to the Operating Instructions – MOVIPRO®...

  • Page 16: Power Interfaces - Technical Data

    Maximum permitted fuse 60 A 35 A 50 A (gL characteristics) ® 1) For UL-compliant installation, also observe the maximum permitted fuse for the connected MOVIPRO . Always adhere to the smaller value. Addendum to the Operating Instructions – MOVIPRO®...
  • Page 17 M25 × 1.5 (2×) 10 (0.39) 44 (1.7) 139 (5.47) 2052458379 2.9.3 Additional information Standards and The power interface was developed and tested based on the following standards: certifications • VDE 0100 • EN 50178 Addendum to the Operating Instructions – MOVIPRO®...

  • Page 18: Sensor/Actuator Box

    ® ® MOVIPRO unit. It occupies only one connection for digital I/Os of the MOVIPRO unit. The sensor/actuator box provides one connection cable with M23 plug connector and M12 sockets for the sensors or actuators [1]. The green LED "P" [2] indicates that the DC 24 V supply voltage is used.

  • Page 19: Sensor/Actuator Box - Electrical Installation

    Function Signal 0 Signal 1 Signal 2 Signal 3 Signal 4 Signal 5 Signal 6 Signal 7 0V24 0V24 reference potential 0V24 0V24 reference potential +24V DC 24 V output Equipotential bonding/functional ground Addendum to the Operating Instructions – MOVIPRO®...

  • Page 20: Technical Data Of The Sensor/Actuator Box

    (33 ft) Ambient temperature for fixed routing –30 – +80 °C (–22 – +176 °F) for cable carrier –5 – +70 °C (–23 – +158 °F) Cable type Main cable suitable for cable carriers Addendum to the Operating Instructions – MOVIPRO®...
  • Page 21 Sensor/Actuator Box Technical data of the sensor/actuator box 3.2.1 Wiring The following figure shows the wiring of the sensor/actuator box: 1214655371 Addendum to the Operating Instructions – MOVIPRO®...
  • Page 22 Technical data of the sensor/actuator box 3.2.2 Dimension drawing The dimension drawing shows the mechanical dimensions of the sensor/actuator box in mm (in): 140 (5.5) 107 (4.2) 73 (2.9) 4.5 (0.2) Ø 4.5 (0.2) 9007200325600523 Addendum to the Operating Instructions – MOVIPRO®...

  • Page 23: Bw..-0..-0. External Braking Resistors

    (e.g. due to a short circuit in the braking transistor (brake chopper)): • Short circuit • Short circuit to frame • Fire • Explosion • Melting of the aluminum housing Addendum to the Operating Instructions – MOVIPRO®...

  • Page 24: Braking Resistors - Mechanical Installation

    Calculate the mounting surfaces, the touch guard and the clearance according to the high surface temperature. However, observe a minimum clearance of 30 mm. For the dimensions of the required minimum clearances, refer to chapter "Technical data of the external braking resistors (page 30)". Addendum to the Operating Instructions – MOVIPRO®...
  • Page 25 1. For dimensions of the holes, refer to the dimension sheets in the technical data of the braking resistors. 2. Drill the holes in the appropriate places. 3. The following figures show how to mount the braking resistors: Size 0: 2110859403 Addendum to the Operating Instructions – MOVIPRO®...
  • Page 26 BW..-0..-0. External Braking Resistors Braking resistors – mechanical installation Sizes 1 and 2: 2110862475 4. Ground the housing of the braking resistor. Addendum to the Operating Instructions – MOVIPRO®...
  • Page 27 Observe the required minimum distances and clearances. Use the following parts for assembly: • The SEW-EURODRIVE "BW bracket mounting set" accessory, part number 1 822 968 9. It contains: – 4 × mounting brackets – 8 × M5 × 12 pan head screws Proceed as follows to attach the mounting brackets: 1.

  • Page 28: Technical Data Of The External Braking Resistors

    BW050-008-01 1 796 224 2 Size 1 6 mm • • • • BW033-012-01 1 796 219 6 Size 1 6 mm • • BW017-024-02 1 796 221 8 Size 2 6 mm Addendum to the Operating Instructions – MOVIPRO®...
  • Page 29 320 mm × 70 mm × 106 mm Dimensions W × H × D (12.6 in × 2.8 in × 4.17 in) (21.7 in × 4.13 in × 9.06 in) (21.7 in × 6.22 in × 13.0 in) Addendum to the Operating Instructions – MOVIPRO®...
  • Page 30 Size 0 braking The dimension drawing shows the mechanical dimensions of the size 0 braking resistor resistor in mm (in): Ø 6 (0.2) 10 (0.39) 300 (11.8) 10 (0.39) ca. 1580 (62.20) 320 (12.6) 2062332427 Addendum to the Operating Instructions – MOVIPRO®...
  • Page 31 Technical data of the external braking resistors Size 1 braking The dimension drawing shows the mechanical dimensions of the size 1 braking resistor resistor in mm (in): Ø 9 (0.4) (2×) 12 (0.47) 542 (21.3) 550 (21.7) 2062339339 Addendum to the Operating Instructions – MOVIPRO®...
  • Page 32 Technical data of the external braking resistors Size 2 braking The dimension drawing shows the mechanical dimensions of size 2 braking resistors in resistors mm (in): Ø 9 (0.4) (3×) 12 (0.47) 542 (21.3) 550 (21.7) 2062328587 Addendum to the Operating Instructions – MOVIPRO®...

  • Page 33: Jumper Plug

    Use the jumper plug only if the unit need not perform any safety functions according to DIN EN ISO 13849-1. ® The jumper plug can be connected to the X5502 terminal of MOVIPRO . The jumper ® plug deactivates the safety functions of the MOVIPRO...

  • Page 34: Mounting Accessories

    Mounting Accessories Handles ® You can equip the MOVIPRO with handles for easier handling: 2049840395 ® The handles are available in two lengths depending on the size of MOVIPRO ® Handles Part number MOVIPRO housing height Handle option 270 1 822 278 1 (2 pieces)

  • Page 35: Mounting Brackets

    Mounting Accessories Mounting brackets Mounting brackets ® You can use mounting brackets to mount the MOVIPRO safely and easily: 658542347 Mounting brackets Part number ® MOVIPRO Mounting bracket kit, large (4 pieces) 1 270 830 5 Braking resistors: BW050-008-01 Mounting bracket kit, BW (4 pieces)
  • Page 36 2. In order to prevent the mounting brackets from slipping out of position in the T-slots, ® you can fasten them with M8 × 30 screws in the through bores of the MOVIPRO 3. Fasten the mounting bracket with the enclosed studs.
  • Page 37 ® MOVIPRO ® 1. Use the mounting brackets to hang the MOVIPRO on the fixture. 2. Screw the mounting brackets to the fixture. The following figure illustrates suitable mounting and locking elements. It shows the main mounting elements and dimen- sions in mm (in): 86.5 (3.41)

  • Page 38: Fan Subassembly

    Fan Subassembly Fan Subassembly ® The fan is connected to the MOVIPRO externally. The axial fans are controlled auto- matically depending on the temperature. They are encapsulated, and their degree of protection is IP54. The following figure shows the fan subassembly:...

  • Page 39: Mechanische Installation Of Fan Subassembly

    [1] X5111 connector of MOVIPRO [3] Fan subassembly ® [2] MOVIPRO [4] M5 × 75 screws ® 2. Plug the connector of the fan cable onto the X5111 connector [1] of MOVIPRO [2]. Addendum to the Operating Instructions – MOVIPRO®...

  • Page 40: Index

    External braking resistors ........29 Cables..............20 Installation, mechanical ...........9 Dimension drawings I/O, see Digital inputs/outputs........19 External braking resistors ........30 Power interface ..........17 Sensor/actuator box...........22 Jumper plug ............33 Disconnection switch Part number ............33 D02/D03...............9 Power interface ............9 Addendum to the Operating Instructions – MOVIPRO®...
  • Page 41 PZM2xA-A040-M14-00 ........6, 7, 16 Notes PZM2xA-A075-D02-00 ........6, 7, 16 Designation in the documentation......4 PZM2xA-A075-M16-00 ........6, 7, 16 PZM2xA-A150-D03-00 ........6, 7, 16 Part number Jumper plug ............33 Rights to claim under limited warranty .....5 Addendum to the Operating Instructions – MOVIPRO®...
  • Page 42 Signal words in the safety notes ......4 X5001 ..............19 Standards X5111 ..............39 Power interface ..........17 X5502 ..............33 Supply system, see AC 400 V input.......12 0 ... 9 400 V input, see AC 400 V input......12 Addendum to the Operating Instructions – MOVIPRO®...
  • Page 44 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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