Page 1 *24748536_1117* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Application Inverter ® MOVIDRIVE modular Edition 11/2017 24748536/EN...
Page 2 SEW-EURODRIVE—Driving the world...
Page 3: Table Of Contents
Table of contents Table of contents General information........................ 9 About this documentation .................... 9 Structure of the safety notes ................... 9 1.2.1 Meaning of signal words ................ 9 1.2.2 Structure of section-related safety notes............ 10 1.2.3 Structure of embedded safety notes ............ 10 Rights to claim under limited warranty ................ 11 Content of the documentation.................. 11 Exclusion of liability....................... 11...
Page 4 Table of contents 3.4.3 MDP90A-0250-.. (size 2)................ 34 3.4.4 MDP90A-0500, 0750-.. (size 3).............. 35 Unit structure of the MDA and MDD axis modules ............ 36 3.5.1 MDA90A-0020, 0040, 0080, 0120 (size 1) – Single-axis module .... 37 3.5.2 MDA90A-0160, 0240 (size 2) – Single-axis module ........ 38 3.5.3 MDA90A0-320, 0480 (size 3) –...
Page 5 Table of contents 4.6.5 Line connection .................... 78 4.6.6 Motor connection.................. 79 4.6.7 24 V supply voltage.................. 81 4.6.8 24 V supply voltage with master module UHX45A/MDM90A....... 83 4.6.9 Connection of an axis system .............. 84 4.6.10 Installing touch guards and closing covers .......... 85 4.6.11 Motor output ....................
Page 6 Table of contents 4.13.6 Electronics connection MDD90A.. double-axis module ...... 147 4.13.7 Connection diagram CIO21A and CID21A input/output card..... 148 4.14 Information regarding UL .................... 152 4.14.1 Field Wiring Power Terminals .............. 152 4.14.2 Short Circuit Current Rating ............... 152 4.14.3 Branch Circuit Protection ................
Page 7 Table of contents 6.5.17 Fault 20 Device monitoring ................ 186 6.5.18 Fault 23 Power section................ 187 6.5.19 Error 24 Cam switch................... 188 6.5.20 Error 25 Parameter memory monitoring............. 188 6.5.21 Fault 26 External fault ................ 190 6.5.22 Fault 28 FCB drive functions .............. 191 6.5.23 Fault 29 HW limit switch ................
Page 8 Table of contents Technical data of the master module UHX45A/MDM90A........... 220 Dimension sheets of the modules................ 221 8.6.1 Dimension sheets of the power supply modules........ 221 8.6.2 Dimension sheets of the axis modules............ 226 8.6.3 Dimension drawing of the master module .......... 231 Technical data of the cards.................. 232 8.7.1 CIO21A and CID21A input/output cards ............
Page 9: General Information
General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is written for all employees who assemble, install, start up, and service this product. Make sure this documentation is accessible and legible.
Page 10: Structure Of Section-Related Safety Notes
General information Structure of the safety notes 1.2.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.
Page 11: Rights To Claim Under Limited Warranty
General information Rights to claim under limited warranty Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty. Read the documentation before you start working with the product. Content of the documentation This documentation contains additional safety-related information and conditions for operation in safety-related applications.
Page 12: Device Availability
General information Device availability Device availability This documentation lists modules of the application inverter and accessories that are not yet available at the time of the publication of this document. The following table lists the available modules of the application inverter. Accessories required for the inverter operation such as braking resistors, chokes, and filters are available.
Page 13: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes have the purpose to avoid injury and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components also observe the relevant warning and safety notes. User duties As the user, you must ensure that the basic safety notes are observed and complied with.
Page 14: Target Group
Safety notes Target group Target group Specialist for Any mechanical work may only be performed by adequately qualified specialists. Spe- mechanical work cialists in the context of this documentation are persons familiar with the design, mechanical installation, troubleshooting, and maintenance of the product who possess the following qualifications: •...
Page 15: Designated Use
Safety notes Designated use Designated use The product is intended for control cabinet installation in electrical plants or machines. In case of installation in electrical systems or machines, startup of the product is pro- hibited until it is determined that the machine meets the requirements stipulated in the local laws and directives.
Page 16: Transport
Safety notes Transport Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product is damaged, it must not be assembled, installed or started up. Observe the following notes when transporting the device: •...
Page 17: Electrical Installation
Safety notes Electrical installation Electrical installation Ensure that all of the required covers are correctly attached after carrying out the elec- trical installation. Make sure that preventive measures and protection devices comply with the applic- able regulations (e.g. EN 60204-1 or EN 61800-5-1). 2.8.1 Required preventive measure Make sure that the product is correctly attached to the ground connection.
Page 18: Startup/Operation
Safety notes Startup/operation 2.10 Startup/operation Observe the safety notes in the chapters "Startup" and "Operation" in the documenta- tion. Make sure that the present transport protection is removed. Do not deactivate monitoring and protection devices of the machine or system even for a test run.
Page 19: Unit Structure, Axis System Structure
Unit structure, axis system structure Connection variants Unit structure, axis system structure Connection variants ® The MOVIDRIVE modular application inverter can be used in the following connec- tion variants: ® • As axis system in connection with a MOVI-C CONTROLLER power/power eco •...
Page 20 Unit structure, axis system structure Connection variants ® 3.1.1 Axis system with MOVI-C CONTROLLER power/power eco ® MOVIDRIVE modular RUN ERR RUN ERR 27021610677277835 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER ® MOVIDRIVE modular power supply module MDP.. ®...
Page 21 Unit structure, axis system structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system RUN ERR RUN ERR 27021613583815051 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER ® MOVIDRIVE modular power supply module MDP.. ® MOVIDRIVE modular single-axis module MDA.
Page 22: Axis System With Master Module Uhx45A/Mdm90A
Unit structure, axis system structure Connection variants 3.1.2 Axis system with master module UHX45A/MDM90A ® MOVIDRIVE modular L/ A RUN ERR RUN ERR L/ A L/ A UHX45A-N 20841212939 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVIDRIVE modular master module UHX45A/MDM90A ®...
Page 23 Unit structure, axis system structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system L/ A RUN ERR RUN ERR L/ A L/ A UHX45A-N 20841205643 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVIDRIVE modular master module UHX45A/MDM90A ®...
Page 24: Axis System With Movi-Ccontroller
Unit structure, axis system structure Connection variants ® 3.1.3 Axis system with MOVI-C CONTROLLER advanced ® MOVIDRIVE modular RUN ERR RUN ERR 20841208075 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER advanced ® MOVIDRIVE modular power supply module MDP.. ®...
Page 25 Unit structure, axis system structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system RUN ERR RUN ERR 20840829579 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER advanced ® MOVIDRIVE modular power supply module MDP.. ®...
Page 26: Axis System With Movi-Ccontroller
Unit structure, axis system structure Connection variants ® 3.1.4 Axis system with MOVI-C CONTROLLER standard ® MOVIDRIVE modular RUN ERR RUN ERR UHX25A-N 20841210507 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER standard ® MOVIDRIVE modular power supply module MDP..
Page 27 Unit structure, axis system structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system RUN ERR RUN ERR UHX25A-N 20841203211 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER standard ® MOVIDRIVE modular power supply module MDP.. ®...
Page 28: Nameplates Of Movidrive® Modular
Unit structure, axis system structure Nameplates of MOVIDRIVE® modular Nameplates of MOVIDRIVE® modular 3.2.1 Power supply module System nameplate 9007214313636491 Device status Serial number Performance data nameplate ® LISTED 9007214313645451 Device status ® Operating Instructions – MOVIDRIVE modular...
Page 29: Single-Axis Module
Unit structure, axis system structure Nameplates of MOVIDRIVE® modular 3.2.2 Single-axis module System nameplate 9007214313687563 Device status Serial number Performance data nameplate ® LISTED 9007214313691915 Device status ® Operating Instructions – MOVIDRIVE modular...
Page 30: Double-Axis Module
Unit structure, axis system structure Nameplates of MOVIDRIVE® modular 3.2.3 Double-axis module System nameplate 9007214313696523 Device status Serial number Performance data nameplate ® LISTED 9007214314814475 Device status ® Operating Instructions – MOVIDRIVE modular...
Page 31: Type Code Of Movidrive® Modular
Unit structure, axis system structure Type code of MOVIDRIVE® modular Type code of MOVIDRIVE® modular ® The following type code applies to MOVIDRIVE modular. Example: MDA90A-0080-503-X-S00 ® • MD = MOVIDRIVE Product name • A = Single-axis module Device type •...
Page 32: Unit Structure Of The Mdp Power Supply Module
Unit structure, axis system structure Unit structure of the MDP power supply module Unit structure of the MDP power supply module WARNING Some of the modules shown in this chapter are depicted without touch guards. Touch guards secure the live parts such as DC link, line connections and braking resistor connections.
Page 33: Mdp90A-0100-.. With Integrated Braking Resistance (Size 1A)
Unit structure, axis system structure Unit structure of the MDP power supply module 3.4.2 MDP90A-0100-.. with integrated braking resistance (size 1A) [12] [13] [10] [11] 18014411422566667 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT systems [5] 7-segment display [12] X3: Braking resistor connection [2] X7: Braking resistor temperature monitor-...
Page 34: Mdp90A-0250
Unit structure, axis system structure Unit structure of the MDP power supply module 3.4.3 MDP90A-0250-.. (size 2) [10] [11] [12] [10] [11] [12] [13] 18014411422569099 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT systems [5] 7-segment display [10] X1: Line connection [2] X7: Control DC link discharge module,...
Page 35: Mdp90A-0500, 0750
Unit structure, axis system structure Unit structure of the MDP power supply module 3.4.4 MDP90A-0500, 0750-.. (size 3) [12] [13] [10] [11] 20106026507 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT systems [5] 7-segment display [12] X1: Line connection [2] X7: Control DC link discharge module,...
Page 36: Unit Structure Of The Mda And Mdd Axis Modules
Unit structure, axis system structure Unit structure of the MDA and MDD axis modules Unit structure of the MDA and MDD axis modules WARNING Some of the modules shown in this chapter are depicted without touch guards. Touch guards secure the live parts such as DC link, line connections and braking resistor connections.
Page 37: Mda90A-0020, 0040, 0080, 0120 (Size 1) - Single-Axis Module
Unit structure, axis system structure Unit structure of the MDA and MDD axis modules 3.5.1 MDA90A-0020, 0040, 0080, 0120 (size 1) – Single-axis module [17] [18] [19] [16] RUN ERR RUN ERR [10] [11] [12] [13] [14] [15] 18014411422544139 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT systems...
Page 38: Mda90A-0160, 0240 (Size 2) - Single-Axis Module
Unit structure, axis system structure Unit structure of the MDA and MDD axis modules 3.5.2 MDA90A-0160, 0240 (size 2) – Single-axis module [17] [18] [16] [19] RUN ERR [10] RUN ERR [11] [12] [13] [14] [15] 18014411422546571 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT systems...
Page 39: Mda90A0-320, 0480 (Size 3) - Single-Axis Module
Unit structure, axis system structure Unit structure of the MDA and MDD axis modules 3.5.3 MDA90A0-320, 0480 (size 3) – Single-axis module [19] [18] RUN ERR [10] RUN ERR [11] [12] [13] [14] [15] [16] [17] 18014411422561803 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT systems...
Page 40: Mda90A-0640, 1000 (Size 5) - Single-Axis Module
Unit structure, axis system structure Unit structure of the MDA and MDD axis modules 3.5.4 MDA90A-0640, 1000 (size 5) – Single-axis module [17] [18] RUN ERR [10] [11] RUN ERR [12] [13] [14] [15] [16] 20106021643 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT systems...
Page 41: Mda90A-1400, 1800 (Size 6) - Single-Axis Module
Unit structure, axis system structure Unit structure of the MDA and MDD axis modules 3.5.5 MDA90A-1400, 1800 (size 6) – Single-axis module [17] [18] RUN ERR [10] [11] [12] [13] RUN ERR [14] [15] [16] A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT systems [5] X31: SEW‑EURODRIVE Service inter-...
Page 42: Mdd90A-0020, 0040 (Size 1) - Double-Axis Module
Unit structure, axis system structure Unit structure of the MDA and MDD axis modules 3.5.6 MDD90A-0020, 0040 (size 1) – Double-axis module [16] [17] X6_1 X6_2 [18] RUN ERR RUN ERR [10] [11] [12] [13] [14] [15] 27021610677280267 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT systems...
Page 43: Mdd90A-0020, 0040, 0080 (Size 2) - Double-Axis Module
Unit structure, axis system structure Unit structure of the MDA and MDD axis modules 3.5.7 MDD90A-0020, 0040, 0080 (size 2) – Double-axis module [17] [18] [16] X6_1 X6_2 [19] RUN ERR [10] RUN ERR [11] [12] [13] [14] [15] 27021610677282699 A: View from top B: View from front C: View from bottom...
Page 44: Device Structure Of Master Module Uhx45A/Mdm90A
Unit structure, axis system structure Device structure of master module UHX45A/MDM90A Device structure of master module UHX45A/MDM90A [16] [17] L/ A [13] [14] [10] L/ A [15] [11] L/ A UHX45A-N [12] 20806913419 A: View from top B: View from front C: View from bottom [1] X5_B: Output of DC 24 V supply voltage [5] X80: Engineering via Ethernet...
Page 45: Example For Axis System Connection Without Master Module
Unit structure, axis system structure Example for axis system connection without master module Example for axis system connection without master module RUN ERR RUN ERR 18014411422534411 [1] X5: Connection +24 V supply voltage [2] PE connection [3] X4: DC link connection [4] MDP..
Page 46: Example For Axis System Connection With Master Module
Unit structure, axis system structure Example for axis system connection with master module Example for axis system connection with master module L/ A RUN ERR RUN ERR L/ A L/ A UHX45A-N 20848770571 [1] X5: Connection +24 V supply voltage [2] PE connection [3] X4: DC link bus connection [4] Master module UHX45A/MDM90A [5] MDP..
Page 47: Card Slots
Unit structure, axis system structure Card slots Card slots The application inverters can have up to 2 cards installed. The following section de- scribes the assignment of the slots and possible combinations of cards. Type designation Description Slot in MDA90A-... single-axis MDD90A-...
Page 48: Double-Axis Modules
Unit structure, axis system structure Card slots 3.9.2 Double-axis modules MDD90A-0020, 0040 (size 1) MDD90A-0020, 0040, 0080 (BG 2) RUN ERR RUN ERR 9007212170096139 Connector panel of basic device for the first and second axis Safety card/additional encoder slot ® Operating Instructions –...
Page 49: Installation
Installation Installation accessories Installation ® MOVIDRIVE modular application inverters are exclusively suitable for control cabinet installation according to the degree of protection. Installation accessories 4.1.1 Standard accessories The listed standard accessories are included in the scope of delivery. Standard accessories – mechanical accessories Designation Power supply module Single-axis module...
Page 50 Installation Installation accessories Standard accessories – electrical accessories Designation Power supply module Single-axis module Double-axis Master module module 0100 0100 0250 0500, 0020, 0160, 0320, 0640, 0020, 0020, (BG1) (BG1A) 0750 0040, 0240 0480 1000 0040 0040, 0080, 0080 0120 +24 V supply voltage 2×...
Page 51: Optional Accessories
Installation Installation accessories 4.1.2 Optional accessories Designation Length Connector • 0.75 m 2 × RJ45 • 1.5 m 4-pole system bus cable, system • 3 m ® PLUS bus EtherCAT /SBus • 5 m • 10 m ® Operating Instructions – MOVIDRIVE modular...
Page 52: Permitted Tightening Torques
Installation Permitted tightening torques Permitted tightening torques Screw connection Tightening torque in Nm MDP90A- 0100 (size 1) 0100 (size 1A) 0250 0500, 0750 1100 Line connection 0.5 – 0.6 3 – 4 18 – 22 Braking resistor connection 0.5 – 0.6 3 –...
Page 53: Mechanical Installation
Installation Mechanical installation Mechanical installation CAUTION Risk of injury to persons and damage to property. Never install defective or damaged application inverters. • Before installing modules, check them for external damage. Replace any dam- aged modules. NOTICE Risk of damage to property due to mounting surface with poor conductivity. Damage to the application inverter.
Page 54 Installation Mechanical installation Mounting grid 27021610488337547 For dimension sheets of the application inverter, refer to chapter "Technical data" (→ 2 221). ® Operating Instructions – MOVIDRIVE modular...
Page 55: Minimum Clearance And Mounting Position
Installation Mechanical installation 4.3.2 Minimum clearance and mounting position When installing the modules in the control cabinet, observe the following: • To ensure unobstructed cooling, leave a minimum clearance of 100 mm above and below the module housings. Make sure air circulation in the clearance is not impaired by cables or other installation equipment.
Page 56: Covers
Installation Covers Covers For transportation, the safety covers of the power supply modules MDP90A 25 kW and larger, and of the axis modules MDA90A 64 A and larger are protected with card- board. Remove this protection before startup. Observe that when the devices must not be gripped at the safety covers while lifting the device.
Page 57 Installation Covers Installing the safety cover 9007214394878475 • Place the safety cover [1] into the upper recess and move it towards the applica- tion inverter until it clicks into place. Reinstall all safety covers [1] after installation work. ® Operating Instructions – MOVIDRIVE modular...
Page 58: Touch Guards
Installation Covers 4.4.2 Touch guards Axis system with master module 20918974091 1. Insert the closing covers [2] into the touch guards covers [1] of the first and last module in the axis system. 2. Attach the touch guard covers [1] to the modules. Insert the screws and tighten them securely with the specified tightening torque (→ 2 52).
Page 59 Installation Covers Axis system without master module 18014412466136331 1. Insert closing covers [2] into the touch guards covers [1] of the first and last module in the axis system. 2. Attach the touch guard covers [1] to the modules. Insert the screws and tighten them securely with the specified tightening torque (→ 2 52).
Page 60: Power Connection Closing Cover
Installation Covers 4.4.3 Power connection closing cover To maintain the degree of protection IP20, a closing cover must be inserted into the touch guard of the following modules. • Power supply module MDP90A-0250-.. (X1 connection) • Axis modules MDA90A-0320-.. and MDA90A-0480-.. (X2 connection) 18948602891 Power supply module touch guard Power supply module closing cover...
Page 61: Front Cover
Installation Covers 4.4.4 Front cover 20806974603 1. Remove the safety cover [1]. 2. Push the front cover [2] forwards and downwards. 3. Re-install the safety cover [1]. ® Operating Instructions – MOVIDRIVE modular...
Page 62: Protection Caps
Installation Covers 4.4.5 Protection caps To achieve degree of protection IP20 according to EN 60529 with larger modules, the connectors must be secured against touch using a protection cap. The protection caps are included in the accessory bag. • Power supply modules MDP90A-0500-.. and larger, line connection X1, braking resistor connection X3 •...
Page 63 Installation Covers Breaking out templates In order to attach the protection caps in case of cables with large cross section or in case of connection with 2 cables, the template in the protection caps must be broken out. • Cut out the plastic templates [1] in the protection cap using diagonal cutting pliers as depitcted in the figure.
Page 64: Control Cabinet Installation
Installation Control cabinet installation Control cabinet installation The following steps are depicted at the example of an axis system with 1 power supply ® module, several axis modules, and 1 MOVI-C CONTROLLER. Other modules are used analogously to the instructions described in this chapter. 4.5.1 Arrangement of the axis modules within the axis system When arranging the axis system, observe that the nominal output current I...
Page 65: Installing A Module
Installation Control cabinet installation 4.5.2 Installing a module The retaining screws [1] and [2] are screwed into the prepared mounting grid in the control cabinet but not tightened. 1. Place the module with the slotted holes on the unit base plate onto the retaining screws [1] from the top.
Page 66: Installing Shield Plates
Installation Control cabinet installation 4.5.3 Installing shield plates Bottom shield plate 20806998283 1. Install the shield plate [3] from below. ® Operating Instructions – MOVIDRIVE modular...
Page 67 Installation Control cabinet installation Top shield plate 1. Install the top shield plate as shown. 17475894795 ® Operating Instructions – MOVIDRIVE modular...
Page 68: Removing The Covers
Installation Control cabinet installation 4.5.4 Removing the covers 20807002891 1. Pivot the safety cover [1] forward and lift it to remove it from the application in- verter. 2. Move the front cover [2] upwards and remove them by pulling them away from the application inverter.
Page 69: Removing The Touch Guards
Installation Control cabinet installation 4.5.5 Removing the touch guards 20918971659 1. Remove the screws [1] of the touch guards of all modules. 2. Remove the touch guards [2] from all modules. ® Operating Instructions – MOVIDRIVE modular...
Page 70: Installing The Busbar
Installation Control cabinet installation 4.5.6 Installing the busbar 20807025291 1. Install the busbar [1] for the 24 V supply voltage as shown in the figure. Tighten the screws with the specified tightening torque (→ 2 52). 2. Install the busbar [2] for the PE connection as shown in the figure. Tighten the screws with the specified tightening torque (→ 2 52).
Page 71: Installing Touch Guards
Installation Control cabinet installation 4.5.7 Installing touch guards All modules of the application inverter are equipped with touch guards [1] and the outer modules of the axis system have closing covers [2], see the following figure. If the axis system contains a master module, the closing cover [2] only needs to be at- tached at the last module in the axis system.
Page 72 Installation Control cabinet installation Axis system without master module 18014412466136331 Touch guard Closing cover Reinstall all touch guards [1] after installation work. 1. Insert the closing cover [2] into the touch guard [1]. 2. Install the touch guard [1] on the respective module. Insert the screws and tighten them with the specified tightening torque "Permitted tightening torques" (→ 2 52).
Page 73: Installing Front Covers And Covers
Installation Control cabinet installation 4.5.8 Installing front covers and covers 20807031691 1. Push the front cover [2] forwards and downwards. 2. Place the cover [1] into the recess and pivot it into position. 4.5.9 Removing an axis module To remove an axis module from the axis system proceed in the opposite order com- pared to installation, see chapter "Control cabinet installation" (→ 2 64).
Page 74: Installation/Removal Of The Uhx45A
Installation Control cabinet installation 4.5.10 Installation/removal of the UHX45A L /A L /A L /A UHX45A-N 20958668555 UHX45A Screw Housing of the master module MDM90A 4 cams Touch guard 4 recesses Installation 1. Remove the touch guard [3] at the housing of the master module [2] 2.
Page 75: Electrical Installation
Installation Electrical installation Electrical installation DANGER Dangerous voltage levels may still be present inside the unit and at the terminal strips up to 10 minutes after the complete axis system has been disconnected from the supply system. Severe or fatal injuries from electric shock. To prevent electric shocks: •...
Page 76: General Information
Installation Electrical installation 4.6.1 General information • Take suitable measures to prevent the motor starting up inadvertently, for example by removing the electronics terminal block X20 on the axis module. Take addi- tional safety measures depending on the application to prevent possible injuries to people and damage to machinery.
Page 77: Line Fuses, Fuse Types
Installation Electrical installation 4.6.4 Line fuses, fuse types Line fuses and miniature circuit breakers are used for protecting the supply system cables of the axis block. In case of a fault, these components protect the power supply module against short circuit. For fusing, use fuses and miniature circuit breakers with the following properties: Type class Prerequisite...
Page 78: Line Connection
Installation Electrical installation 4.6.5 Line connection For the terminal assignment for line connection of the various size, refer to the chapter "Terminal assignment" (→ 2 123). Operation without line contactor is permitted if the temperature of the braking resistor is monitored according to the specifications in chapter "Protection against thermal overload of the braking resistor" ...
Page 79: Motor Connection
Installation Electrical installation 4.6.6 Motor connection For the terminal assignment for motor connection of the various size, refer to the chapter "Terminal assignment" (→ 2 123). To achieve degree of protection IP20 according to EN 60529 with larger modules, the connectors must be secured against touch using a protection cap. The protection caps are included in the accessory bag.
Page 80 Installation Electrical installation Connection with 2 cables 20119708427 1. Remove the plastic plate in the connection block as depicted in the figure above. 2. Attach a heat shrink tubing at the ring lugs. 3. Connect the 2 cables as depicted in the figure above. 4.
Page 81: Supply Voltage
Installation Electrical installation 4.6.7 24 V supply voltage ® MOVIDRIVE modular requires an external 24 V supply voltage. Us the following in- stallation material for the connection: • M4 fork-type or ring lugs with insulating collar and a cable cross section of max- imum 4 mm •...
Page 82 Installation Electrical installation The connection is established either one-sided at the power supply module, or two- sided at the power supply module and the last axis module in the axis system, see the following figure. RUN ERR RUN ERR RUN ERR –...
Page 83: Supply Voltage With Master Module Uhx45A/Mdm90A
Installation Electrical installation 4.6.8 24 V supply voltage with master module UHX45A/MDM90A L/ A RUN ERR RUN ERR L/ A L/ A UHX45A-N 20950090123 X5_A: External DC 24 V supply X5_B → X5: DC 24 V supply voltage UHX45A Only use the connection cable included in the delivery to connect the 24 V supply of ®...
Page 84: Connection Of An Axis System
Installation Electrical installation 4.6.9 Connection of an axis system 27021611563769099 Connection +24 V supply voltage PE connection X4: DC link connection Connection external 24 V supply voltage For information on how to connect a DC link, refer to chapter "Installing the bus- bar" (→ 2 70).
Page 85: Installing Touch Guards And Closing Covers
Installation Electrical installation 4.6.10 Installing touch guards and closing covers All modules of the application inverter are equipped with touch guards [1] and the outer modules of the axis system have closing covers [2], see the following figure. If the axis system contains a master module, the closing cover [2] only needs to be at- tached at the last module in the axis system.
Page 86 Installation Electrical installation Without master module 18014412466136331 Touch guard Closing cover Reinstall all touch guards [1] after installation work. 1. Insert the closing cover [2] into the touch guard [1]. 2. Install the touch guard [1] on the respective module. Insert the screws and tighten them with the specified tightening torque "Permitted tightening torques" (→ 2 52).
Page 87: Motor Output
Installation Electrical installation 4.6.11 Motor output NOTICE Connecting capacitive loads to an axis module. Destruction of the axis module. • Only connect ohmic/inductive loads (motors). • Never connect capacitive loads. 4.6.12 Output brake chopper NOTICE Connecting capacitive loads to the power supply module. Connecting inductive loads to the power supply module.
Page 88: Inputs/Outputs
Installation Electrical installation 4.6.15 Inputs/outputs NOTICE Damage to the digital inputs and digital outputs. The digital inputs are not electrically isolated. Incorrectly applied voltages can dam- age the digital inputs. • Do not apply external voltages to the digital outputs. •...
Page 89: System Bus Ethercat
Installation Electrical installation ® PLUS 4.6.16 System bus EtherCAT /SBus ® PLUS For connecting the EtherCAT /SBus system bus, SEW‑EURODRIVE recommends to use only prefabricated cables from SEW‑EURODRIVE. X30 OUT X30 IN X30 OUT X30 IN 20807102347 Module bus cable, 8-pin, color: anthracite gray. The cable is included in the delivery. System bus cable, 4-pin, color: light gray.
Page 90: Encoder
Installation Electrical installation 4.6.17 Encoder The encoder cable may include the cables of the temperature evaluation. For information on the pin assignment, refer to chapter "Terminal assignment at MDA single-axis module" (→ 2 126). WARNING Dangerous contact voltages at the terminals of the application inverter when con- necting the wrong temperature sensors.
Page 91 Installation Electrical installation Encoder connection/cable lengths Connection/Encoder Cable length HTL encoder ES7C and EG7C 300 m Standard HTL encoder 200 m Other encoders 100 m INFORMATION The maximum cable length might be reduced depending on the technical data of the respective encoder. Observe the manufacturer specifications. ®...
Page 92: Self-Assembled Encoder Cables
Installation Electrical installation 4.6.18 Self-assembled encoder cables If self-assembled encoder cables are used, make sure to dimension the connector and the route the cable in a way that the safety cover of the application inverter can be closed. The maximum permitted width of the connector is 16 mm. The maximum permitted height of the connector up to the highest point of the cable routing is 46 mm.
Page 93: Installing Options And Accessories
Installation Installing options and accessories Installing options and accessories 4.7.1 Installing a card Observe the safety notes in chapter "Electrical installation" (→ 2 75). INFORMATION Requirements for installation. Cards can only be installed in axis modules suitable for option cards. For information on which option card can be installed in which slot, refer to chapter "Card slots" (→ 2 47).
Page 94 Installation Installing options and accessories 4. Remove the plastic cover [1] at the card slot. 18014412495192075 INFORMATION Handling the card Hold the card by its edges only. 5. Take the card [1] and insert it in the slot with slight pressure. 18014412495196939 ®...
Page 95 Installation Installing options and accessories 6. Screw in the card with the specified tightening torque (→ 2 52). 18014412495199371 7. Install the safety cover at the front of the application inverter. ® Operating Instructions – MOVIDRIVE modular...
Page 96: Cio21A And Cid21A Input/Output Card
Installation Installing options and accessories 4.7.2 CIO21A and CID21A input/output card INFORMATION Technical data of the option cards For technical data and a detailed description of the encoder interface, refer to chapter "Technical data of the option cards". Voltage supply The I/O cards are supplied by the basic unit via the 24 V voltage supply.
Page 97 Installation Installing options and accessories CIO21A terminal assignment Terminal Connec- Short description tion S50/1 on: Current input active for AI2x S50/2 on: Current input active for AI3x S50/1 off : Voltage input active for AI2x S50/2 off : Voltage input active for AI3x X50:1 REF1 +10 V reference voltage output...
Page 98 Installation Installing options and accessories CID21A terminal assignment Terminal Connec- Short description tion X52:1 DI10 Digital input 1, freely programmable X52:2 DI11 Digital input 2, freely programmable X52:3 DI12 Digital input 3, freely programmable X52:4 DI13 Digital input 4, freely programmable X52:5 Reference potential for the digital inputs DI10 –...
Page 99: Ces11A Multi-Encoder Card
Installation Installing options and accessories 4.7.3 CES11A multi-encoder card INFORMATION Technical data of the cards For technical data and a detailed description of the encoder interface, refer to chapter "Technical data of the cards". Overview of functions The CES11A multi-encoder card expands the functionality of the application inverter in a way that an additional encoder can be evaluated.
Page 100 Installation Installing options and accessories Terminal assignment of TTL, HTL, SIN/COS encoder card Terminal Connection Short description X17:1 A (COS+) (K1) Signal track A (COS+) (K1) X17:2 B (SIN+) (K2) Signal track B (SIN+) (K2) X17:3 Signal track C (K0) X17:4 DATA+ Data cable for electronic nameplate...
Page 101 Installation Installing options and accessories Terminal assignment EnDat encoder Card Terminal Connection Brief description X17:1 A (COS+) Signal track A (COS+) X17:2 B (SIN+) Signal track B (SIN+) X17:3 PULSE+ Clock signal X17:4 DATA+ Data line X17:5 Reserved – X17:6 -TEMP_M Motor temperature evaluation X17:7...
Page 102 Installation Installing options and accessories Terminal assignment SSI and SIN/COS combination encoders Card Terminal Connection Brief description X17:1 A (COS+) Signal track A (COS+) X17:2 B (SIN+) Signal track B (SIN+) X17:3 PULSE+ Clock signal X17:4 DATA+ Data line X17:5 Reserved –...
Page 103: Safety Cards Cs..a
Installation Installing options and accessories 4.7.4 Safety cards CS..A ® For detailed information on the safety card CS..A, refer to the manual "MOVISAFE CS..A safety card". ® Operating Instructions – MOVIDRIVE modular...
Page 104: Braking Resistors
Installation Braking resistors Braking resistors Observe the following points if braking resistors are installed: • The supply cables to the braking resistors carry a high pulsed DC voltage during rated operation. DANGER Dangerous pulsed DC voltage of up to 970 V. Severe or fatal injuries from electric shock.
Page 105: Permitted Installation Of Braking Resistors
Installation Braking resistors 4.8.1 Permitted installation of braking resistors The surfaces of the resistors get very hot if loaded with nominal power. Make sure that you select an installation site that will accommodate these high temperatures. Braking resistors are therefore usually mounted on the control cabinet roof. NOTICE Braking resistors can overheat.
Page 106 Installation Braking resistors • Wire resistor 18512455307 • Flat type resistor 18512457739 ® Operating Instructions – MOVIDRIVE modular...
Page 107: Protection Against Thermal Overload Of The Braking Resistor
Installation Braking resistors 4.8.2 Protection against thermal overload of the braking resistor INFORMATION Guards for supply modules with nominal power larger than 10 kW It is not permitted to separate the connection between power supply module and braking resistor. Isolating protection devices, such as fuses or miniature circuit break- ers are not permitted.
Page 108 Installation Braking resistors • Set the control knob of the thermal circuit breaker TCB to the tripping current I the connected braking resistor. Set the scaling 40 °C. • After all cables are connected, the 3 upper screw holes must be covered with 3 touch guard caps.
Page 109 Installation Braking resistors Internal temperature switch -T MDP90A-0100-.. power supply module If an BW...-T braking resistor with internal temperature switch is used with a 10 kW power supply module, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT MDP90A...
Page 110 Installation Braking resistors – If the thermal circuit breaker trips, there is no response in the power supply module and the axis modules. ® Operating Instructions – MOVIDRIVE modular...
Page 111 Installation Braking resistors MDP90A-0250, 0500, 0750, 1100 power supply module If an BW...-T braking resistor with internal temperature switch is used with a 25 – 110 kW power supply module, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT MDP90A MDP90A...
Page 112 Installation Braking resistors – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Operating Instructions – MOVIDRIVE modular...
Page 113 Installation Braking resistors External bimetallic relay MDP90A-0100-.. power supply module If an external bimetallic relay is used with a 10 kW power supply module, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT MDP90A MDP90A MDP90A...
Page 114 Installation Braking resistors – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no response in the power supply module and the axis modules. ® Operating Instructions – MOVIDRIVE modular...
Page 115 Installation Braking resistors MDP90A-0250, 0500, 0750, 1100 power supply module If an external bimetallic relay is used with a 25 – 110 kW power supply module, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT MDP90A MDP90A MDP90A X7:2 -Temp_R X7:2 -Temp_R X7:2 -Temp_R...
Page 116 Installation Braking resistors – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Operating Instructions – MOVIDRIVE modular...
Page 117: Line Choke
Installation Line choke Line choke Install the line choke close to the application inverter but outside the minimum clear- ance for cooling. The line choke must not be heated by the exhaust air of the applica- tion inverter. • Install the line choke before the line filter. •...
Page 118: Emc-Compliant Installation
Installation EMC-compliant installation 4.11 EMC-compliant installation [15] RUN ERR RUN ERR [11] [10] [13] [16] [16] [16] [12] [10] [16] 19501899787 Zinc-coated mounting plate [9] Braking resistor performance Line filter [10] Motor cable MDP power supply module [11] Power shield plate at the axis module PE busbar [12] Brake cable HF connection of PE busbar/mounting plate...
Page 119: Control Cabinet
Installation EMC-compliant installation The information in this chapter will help you to optimize the system in regard of elec- tromagnetic compatibility, or to eliminate already existing EMC interferences. The notes in this chapter are not legal regulations; they are merely recommendations for improving the electromagnetic compatibility of your plant.
Page 120: Line Filter Connection
Installation EMC-compliant installation 4.11.5 Line filter connection Limit the length of connection cables between line filter and inverter to the absolute minimum needed. In general, filtered and unfiltered cables must not be routed together. For this reason, route incoming and outgoing line filter cables separately. 4.11.6 Braking resistor connection For connecting braking resistors, use 2 closely twisted conductors or a shielded power...
Page 121: Motor And Brake Connection
Installation EMC-compliant installation 4.11.7 Motor and brake connection Only use shielded motor cables. Connect the braided shield of the motor cable at both ends over its entire circumference to the power shield plate at the inverter. Shielded cables must be selected for the brake supply. The shield of the brake cable can be connected to the power shield plate at the inverter.
Page 122: 4.11.10 Shielding Connection
Installation EMC-compliant installation 4.11.10 Shielding connection Ensure a shield connection suitable for HF, e.g. by using grounding clamps, or EMC cable glands, so that the braided shield has a large connection surface. ® Operating Instructions – MOVIDRIVE modular...
Page 123: Terminal Assignment
Installation Terminal assignment 4.12 Terminal assignment INFORMATION Reference potentials inside the device: The device internal reference potential is designated as GND in the following table. All reference potentials GND are internally connected to PE. INFORMATION The assignment "reserved" means that no cable must be connected to this connec- tion.
Page 124: Terminal Assignment At Mdp Power Supply Module
Installation Terminal assignment 4.12.1 Terminal assignment at MDP power supply module Representa- Terminal Connec- Short description tion tion X1:L1 X1:L2 Line connection MDP90A-0100-.. (size 1) X1:L3 PE connection X1:L1 X1:L2 Line connection MDP90A-0250-.. (size 2) X1:L3 PE connection L1 L2 L3 X1:1 X1:2 Line connection MDP90A-0500 –...
Page 125 Installation Terminal assignment Representa- Terminal Connec- Short description tion tion DC link DC link DC link connection X4:- DC link DC link PE connection DC link DC link DC link connection left side MDP90A-1100-.. (size 4) X4:- DC link DC link PE connection DC link DC link...
Page 126: Terminal Assignment At Mda Single-Axis Module
Installation Terminal assignment 4.12.2 Terminal assignment at MDA single-axis module Representa- Terminal Connection Short description tion X2:U Motor connection MDA90A-0020 – 0120-.. (Sizes 1, X2:V X2:W PE connection X2:U X2:V Motor connection MDA90A-0160 – 0240-.. (size 3) X2:W PE connection X2:U X2:V Motor connection MDA90A-0640 –...
Page 127 Installation Terminal assignment Representa- Terminal Connection Short description tion X30 OUT X30 OUT System bus X30 IN X30 IN SEW‑EURODRIVE Service interface X20:1 DI00 Digital input 1, with fixed assignment "Output stage enable" X20:2 DI01 Digital input 2, freely programmable X20:3 DI02 Digital input 3, freely programmable...
Page 128 Installation Terminal assignment Representa- Terminal Connection Brief description motor encoder resolver tion X15:1 S2 (SIN +) Signal track X15:2 S1 (COS +) Signal track X15:3 Reserved X15:4 Reserved X15:5 R1 (REF +) Supply voltage resolver X15:6 -TEMP_M Motor temperature evaluation X15:7 Reserved X15:8...
Page 129 Installation Terminal assignment Representa- Terminal Connection Brief description motor encoder HTL encoder tion X15:1 A (K1) Signal track A (K1) X15:2 B (K2) Signal track B (K2) X15:3 C (K0) Signal track C (K0) X15:4 Reserved – X15:5 Reserved – X15:6 -TEMP_M Motor temperature evaluation...
Page 130: Terminal Assignment At Mdd Double-Axis Module
Installation Terminal assignment 4.12.3 Terminal assignment at MDD double-axis module Representa- Terminals Connection Short description tion X2_1:U X2_2:U Motor connection MDD90A-0020 – 0080-.. X2_1:V X2_2:V (Sizes 1, 2) X2_1:W X2_2:W PE connection X4:+V DC link DC link DC link connection X4:-V DC link DC link...
Page 131 Installation Terminal assignment Representa- Terminals Connection Short description tion X6_1:1 X6_2:1 F_STO_P1 DC +24 V input F_STO_P1 X6_1:2 X6_2:2 F_STO_M DC 0 V input F_STO_M X6_1:3 X6_2:3 F_STO_P2 DC +24 V input F_STO_P2 X6_1:4 X6_2:4 Reference potential 24 V = DC 24 V supply of F_STO_P1 and X6_1:5 X6_2:5 STO_OUT...
Page 132 Installation Terminal assignment Representa- Terminals Connection Brief description motor encoder Sin/Cos tion encoder, TTL encoder X15_1:1 X15_2:1 A (COS +) (K1) Signal track A (COS+) (K1) X15_1:2 X15_2:2 B (SIN +) (K2) Signal track B (SIN+) (K2) X15_1:3 X15_2:3 C (K0) Signal track C (K0) X15_1:4 X15_2:4...
Page 133 Installation Terminal assignment Representa- Terminals Connection Brief description motor encoder ® tion HIPERFACE and SEW‑EURODRIVE en- coder (RS485) X15_1:1 X15_2:1 A (COS +) (K1) Signal track A (COS+) (K1) X15_1:2 X15_2:2 B (SIN +) (K2) Signal track B (SIN+) (K2) X15_1:3 X15_2:3 Reserved...
Page 134: Terminal Assignment Of Master Module Uhx45A/Mdm90A
Installation Terminal assignment 4.12.4 Terminal assignment of master module UHX45A/MDM90A Representa- Terminal Connection Short description tion X5_A:24V 24 V External DC 24 V supply voltage from housing MD- M90A X5_A:GND GND Reference potential housing MDM90A X5_B:24V 24 V Output of DC 24 V supply voltage from housing MD- M90A X5_B:GND GND Reference potential housing MDM90A...
Page 135: Wiring Diagrams
Installation Wiring diagrams 4.13 Wiring diagrams 4.13.1 General information on the wiring diagrams • For technical data of the power electronics and the control electronics, refer to chapter Technical data. • For the terminal assignment and connections, refer to chapter "Terminal assign- ment" (→ 2 123).
Page 136 Installation Wiring diagrams Exemplary wiring of the MDP90A.. power connections with line contactor, line choke, and line filter U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ X1 L1 L2 L3 X2_1 X2_2 U V W U V W U V W 36028806497163019 Line contactor...
Page 137 Installation Wiring diagrams Wiring the MDP90A-0250, 0500, 0750, 1100 power connections without line contactor Operation without line contactor is only possible for power supply modules of 25 kW of higher. U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ L1 L2 L3 X2_2 X2_1...
Page 138 Installation Wiring diagrams Wiring of the MDP90A-..-C00 power connections using the integrated braking resistor U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ L1 L2 L3 X2_1 X2_2 U V W U V W U V W 27021607242286475 Line contactor Line choke (optional)
Page 139 Installation Wiring diagrams Wiring of the MDP90A-..-C00 power connections using the external braking resistor U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ L1 L2 L3 X2_1 X2_2 U V W U V W U V W 36028806505258635 Line contactor Line choke (optional)
Page 140: Brake Control
Installation Wiring diagrams 4.13.3 Brake control Legend: Cut-off in the DC and AC circuits (rapid brake application) Cut-off in the DC circuit Brake BS = accelerator coil TS = coil section DC brake with one brake coil Auxiliary terminal strip in terminal box Control cabinet limit White Blue...
Page 141 Installation Wiring diagrams BMK. brake control DB00 BMKB 14324495755 BMV brake control – 2 coils DB00 DC 24 V 14373482507 ® Operating Instructions – MOVIDRIVE modular...
Page 142 Installation Wiring diagrams BMV brake control – 1 coil DB00 DC 24 V 14373494923 BMS, BME brake control DB00 14324554891 ® Operating Instructions – MOVIDRIVE modular...
Page 143 Installation Wiring diagrams BMP brake control DB00 14324544523 BG, BGE brake control DB00 14324565259 ® Operating Instructions – MOVIDRIVE modular...
Page 144 Installation Wiring diagrams BSG brake control DC 24 V DB00 14324597131 Direct control DC 24 V brake If the system complies with the following specifications for direct brake control, a BK or BP brake (holding brake) can also be controlled directly via the brake output of an ap- plication inverter.
Page 145: Electronics Connection Mdp90A
Installation Wiring diagrams 4.13.4 Electronics connection MDP90A.. power supply module Wiring the control electronics For the terminal assignment and connections, refer to chapter "Terminal assign- ment" (→ 2 123). + T emp_R -T emp_R reserved reserved X30 OUT X30 IN DC 24 V +24 V 36028811332832523 Signal contact of the thermal monitoring of the braking resistor...
Page 146: Electronics Connection Mda90A
Installation Wiring diagrams 4.13.5 Electronics connection MDA90A.. single-axis module Wiring the control electronics For the terminal assignment and connections, refer to chapter "Terminal assign- ment" (→ 2 123). F_STO_P1 F_STO_M F_STO_P2 24VSTO_OUT DI00 Fixed assigment “Output stage enable” X30 OUT DI01 Digital input DI02 Digital input X30 IN...
Page 147: Electronics Connection Mdd90A
Installation Wiring diagrams 4.13.6 Electronics connection MDD90A.. double-axis module Wiring the control electronics For the terminal assignment and connections, refer to chapter "Terminal assign- ment" (→ 2 123). F_STO_P1 F_STO_P1 F_STO_M F_STO_M F_STO_P2 F_STO_P2 24VSTO_OUT 24VSTO_OUT X20_1 X20_2 X6_1 X6_2 DI00 Fixed assigment “Output stage enable” DI00 DI01 DI01...
Page 148: Connection Diagram Cio21A And Cid21A Input/Output Card
Installation Wiring diagrams 4.13.7 Connection diagram CIO21A and CID21A input/output card Digital inputs and outputs DI10 DI11 DI12 DI13 DO10 DO11 DO12 DO13 18014412829087243 Higher-level controller ® Operating Instructions – MOVIDRIVE modular...
Page 149 Installation Wiring diagrams Voltage input REF1 AI21 AI22 AI31 AI32 REF2 9007213575393675 Connection to the terminals AI31 and AI32 is carried out analogously to the connec- tion to the terminals AI21 and AI22 shown in the wiring diagrams. R > 5 kΩ REF1 AI21 AI22...
Page 150 Installation Wiring diagrams Current input REF1 AI21 AI22 AI31 AI32 REF2 9007213575398539 Connection to the terminals AI31 and AI32 is carried out analogously to the connec- tion to the terminals AI21 and AI22 shown in the wiring diagrams. Observe the switch position of DIP switch S50 when activating the current input. Voltage output AOV2 AOC2...
Page 151 Installation Wiring diagrams Current output AOV2 AOC2 AOV3 AOC3 18014412830272395 Connection to the terminals AOC3 and GND is carried out analogously to the connec- tion to the terminals AOC2 and GND shown in the wiring diagram. ® Operating Instructions – MOVIDRIVE modular...
Page 152: Information Regarding Ul
Installation Information regarding UL 4.14 Information regarding UL INFORMATION Due to UL requirements, the following chapter is always printed in English independ- ent of the language of the documentation. 4.14.1 Field Wiring Power Terminals • Use 60/75 °C solid or stranded copper wire only sized at 14 AWG minimum. Suit- able for 1 wire per terminal.
Page 153: Branch Circuit Protection
Installation Information regarding UL 4.14.3 Branch Circuit Protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. Module SCCR: 5 kA/ SCCR: 18 kA/ SCCR: 5 kA/ SCCR: 18 kA/...
Page 154: Startup
Startup General Startup General DANGER Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guards at the modules, see chapter "Covers" (→ 2 56). • Install the closing covers according to the regulations, see chapter "Cov- ers" (→ 2 56). • Never start up the application inverter without installed closed touch guards and closing covers.
Page 155: Setting The Ethercat /Sbus Plus Id
Startup Setting the EtherCAT®/SBusPLUS ID Setting the EtherCAT®/ SBusPLUS ® PLUS Setting the EtherCAT /SBus The hexadecimal switches S1 and S2 must be set to "0". Startup requirements The following conditions apply to startup: • You installed the application inverter correctly both mechanically and electrically. •...
Page 156: Startup Procedure
Startup Startup procedure Startup procedure ® The application inverters are taken into operation using the MOVISUITE engineering software from SEW‑EURODRIVE. 15643252491 The startup is functionally divided into segments. The following steps illustrate in ex- emplary fashion the startup procedure for an application inverter. Drive train seg- Drive train Configuring drive trains.
Page 157 Startup Startup procedure Actual values • PI data • Status word 1 – 3 • FCB 05 Speed control Drive functions • FCB 06 Interpolated speed control • FCB08 Interpolated torque control • FCB 09 Positioning • FCB10 Interpolated position control • FCB12 Reference travel •...
Page 158: Check List For Startup
Startup Connection to the engineering software 5.4.1 Check list for startup The following checklist lists the necessary steps for complete startup. Step Startup step Done Motor installation ® Install MOVI‑C component ® Start MOVISUITE Start up the drive train Parameterize setpoints and FCBs Configure digital inputs and outputs Configure PD ®...
Page 159: Operation
Operation General information Operation General information DANGER Dangerous voltages present at cables and motor terminals. Severe or fatal injuries from electric shock. • Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the device is switched on. This also applies even when the device is inhibited and the motor is at standstill.
Page 160: 7-Segment Display
Operation 7-segment display 7-segment display 6.2.1 Operating displays • The two 7-segment displays indicate the operating state of the power supply modules and axis modules. • The displays for the axis modules and the power supply modules are therefore described separately. 6.2.2 Fault display The application inverter detects any faults that occur and displays them as fault code.
Page 161: Operating Displays
Operation Operating displays Operating displays 6.3.1 Operating displays at the power supply module Display Description State Comment/action Displays during normal operation Ready for operation (ready). No fault/warning: V ≥ 100 V. Only status display. Display Description State Comment/action Displays of different device statuses DC link voltage missing or be- 24 V backup mode Check supply system.
Page 162 Operation Operating displays Message Description State Comment / action Output stage inhibit • Output stage is inhibited. The drive is not actuated by the output stage. Brake is applied. The motor coasts without brake. This FCB is permanently selected with terminal DI00.
Page 163: Faults At The Power Supply Module
Operation Faults at the power supply module Faults at the power supply module 6.4.1 Fault 49 Power supply module Subfault: 49.1 Description: Unknown supply unit Response: Remote – critical fault Cause Measure Failed to identify supply unit Contact the SEW-EURODRIVE Service. Subfault: 49.2 Description: EEPROM memory –...
Page 164 Operation Faults at the power supply module Subfault: 49.9 Description: DC link overcurrent Response: Remote – critical fault Cause Measure DC link current too high in motor or generator mode. – Motoring operation: load too high / check project planning. –...
Page 165 Operation Faults at the power supply module Subfault: 49.17 Description: Internal braking resistor utilization 105% Response: Remote – critical fault Cause Measure Utilization of internal braking resistor reached switch-off Check the project planning and installation of the axis system. threshold of > 105% Subfault: 49.18 Description: Internal device temperature Response: Remote –...
Page 166 Operation Faults at the power supply module Subfault: 49.26 Description: Module bus station error Response: Remote – warning Cause Measure More than 15 module bus stations (axes) connected to module Connect a maximum of 15 stations. bus master. Subfault: 49.27 Description: Fan function fault Response: Remote –...
Page 167: Axis Module Fault
Operation Axis module fault Axis module fault 6.5.1 Fault 1 Output stage monitoring Subfault: 1.1 Description: Short circuit in motor output terminals Response: Output stage inhibit Cause Measure Overcurrent in output stage or faulty output stage control detec- Possible causes for overcurrent are short circuit at the output, ted, and output stage inhibited by hardware.
Page 168: Fault 7 Dc Link Fault
Operation Axis module fault 6.5.5 Fault 7 DC link fault Subfault: 7.1 Description: DC link overvoltage Response: Output stage inhibit Cause Measure The maximum permitted DC link voltage limit was exceeded, – Extend deceleration ramps. and the output stage was inhibited by the hardware. –...
Page 169: Fault 10 Data Flexibilization Layer
Operation Axis module fault Subfault: 9.3 Description: Absolute rotor position not available Response: Output stage inhibit Cause Measure The current control mode requires an absolute rotor position. Use an absolute encoder, or identify the rotor position using The encoder selected for "Source is actual speed" does not FCB 18.
Page 170 Operation Axis module fault Subfault: 10.2 Description: Illegal operation code Response: Application stop + output stage inhibit Cause Measure Illegal opcode in data flexibilization layer program Contact the SEW-EURODRIVE Service. Subfault: 10.3 Description: Memory access Response: Application stop + output stage inhibit Cause Measure Memory area violated while accessing array...
Page 171: Fault 11 Temperature Monitoring
Operation Axis module fault Subfault: 10.11 Description: No application program loaded Response: Output stage inhibit Cause Measure No data flexibilization layer application program loaded Load the program or disable the data flexibilization layer. Subfault: 10.99 Description: Unknown error Response: Application stop + output stage inhibit Cause Measure Unknown data flexibilization layer error...
Page 172: Fault 12 Brake
Operation Axis module fault Subfault: 11.7 Description: Wire break at temperature sensor of the heat sink Response: Output stage inhibit Cause Measure Wire break at temperature sensor of the heat sink. Contact the SEW-EURODRIVE Service. Subfault: 11.8 Description: Short circuit on the temperature sensor of the heat sink Response: Output stage inhibit Cause Measure...
Page 173 Operation Axis module fault Subfault: 13.3 Description: Invalid data Response: Encoder 1 – latest critical fault Cause Measure Invalid encoder nameplate data (measuring steps/pulses per – Check startup parameters. revolution/multi-turn) – Replace encoder. Note: In "emergency mode" manual mode, you can move the drive using the motor encoder if the external position encoder is faulty.
Page 174 Operation Axis module fault Subfault: 13.9 Description: Quadrant check Response: Encoder 1 – latest critical fault Cause Measure Error while checking quadrants (sine encoder) Switch the device off and on again. – Check wiring. – Check interference source (e.g. from EMC). –...
Page 175 Operation Axis module fault Subfault: 13.15 Description: System error Response: Encoder 1 – latest critical fault Cause Measure System error while evaluating encoder Make sure that multi-turn encoder is within the configured track area. – Check limits. – Check correct settings of encoder numerator/denominator factors.
Page 176 Operation Axis module fault Subfault: 13.20 Description: SSI error bit – critical Response: Encoder 1 – latest critical fault Cause Measure Error bit set in SSI protocol. – Check startup parameters. – Check the settings at the SSI encoder (error bit). –...
Page 177: Fault 14 Encoder 2
Operation Axis module fault 6.5.12 Fault 14 Encoder 2 Subfault: 14.1 Description: Position comparison check Response: Encoder 2 – latest critical fault Cause Measure Faulty comparison between raw position and track counter of – Check the track signal wiring. absolute encoders –...
Page 178 Operation Axis module fault Subfault: 14.7 Description: Signal level too high Response: Encoder 2 – latest critical fault Cause Measure Vector exceeds permitted limit during signal level monitoring Check the gear ratio of the resolver in use. Note: In "emergency mode" manual mode, you can move the drive using the motor encoder if the external position encoder is faulty.
Page 179 Operation Axis module fault Subfault: 14.13 Description: Error during initialization Response: Encoder 2 – latest fault Cause Measure Communication error during initialization – Check parameterization. – Check baud rate. – Make sure that the CANopen interface at the encoder (node ID) is set correctly.
Page 180 Operation Axis module fault Subfault: 14.18 Description: Permanent low level in data line – critical Response: Encoder 2 – latest critical fault Cause Measure Permanent low level of data signal detected. – Check wiring. – Check encoder. Note: In "emergency mode" manual mode, you can move the drive using the motor encoder if the external position encoder is faulty.
Page 181: Fault 16 Startup
Operation Axis module fault Subfault: 14.23 Description: Internal error Response: Encoder 2 – latest fault Cause Measure Encoder signaled internal fault – Check wiring. – Check interference source (light beam interrupted, reflector, data cable, etc.). – Replace encoder. Note: In "emergency mode" manual mode, you can move the drive using the motor encoder if the external position encoder is faulty.
Page 182 Operation Axis module fault Subfault: 16.7 Description: PWM frequency not possible Response: Output stage inhibit Cause Measure The specified PWM frequency is not allowed for this power out- Select different PWM frequency. Possible PWM frequencies; put stage. see device configuration data. Subfault: 16.8 Description: Temperature sensor motor 1 Response: Output stage inhibit...
Page 183: Fault 17 Internal Processor Error
Operation Axis module fault Subfault: 16.23 Description: Plausibility check failed Response: Output stage inhibit Cause Measure During startup using nameplate data: the estimated nominal Check entered nameplate data for plausibility. power does not match the entered nominal power. Subfault: 16.24 Description: Speed controller sampling cycle not possible with current PWM frequency or current control mode Response: Application stop + output stage inhibit Cause...
Page 184: Fault 18 Software Error
Operation Axis module fault 6.5.15 Fault 18 Software error Subfault: 18.1 Description: Motor management Response: Output stage inhibit System state: Fault acknowledgement with CPU reset Cause Measure Error detected at motor management interface. – Switch the device off and on again. –...
Page 185: Error 19 Process Data
Operation Axis module fault Subfault: 18.13 Description: Calibration data Response: Output stage inhibit System state: Fault acknowledgement with CPU reset Cause Measure Calibration data not plausible Load valid calibration data. 6.5.16 Error 19 Process data Subfault: 19.1 Description: Torque violation Response: Application stop + output stage inhibit Cause Measure...
Page 186: Fault 20 Device Monitoring
Operation Axis module fault 6.5.17 Fault 20 Device monitoring Subfault: 20.1 Description: Supply voltage fault Response: Output stage inhibit System state: Fault ackn.with CPU reset Cause Measure Internal electronics supply voltage or externally connected 24 V Check the voltage level of the external DC 24 V standby supply standby supply voltage outside permitted voltage range.
Page 187: Fault 23 Power Section
Operation Axis module fault 6.5.18 Fault 23 Power section Subfault: 23.1 Description: Warning Response: Warning with self reset Cause Measure Power section fault with fault response of the type "warning". See also "power section subcomponent" fault status. Subfault: 23.2 Description: Fault Response: Emergency stop + output stage inhibit Cause Measure...
Page 188: Error 24 Cam Switch
Operation Axis module fault 6.5.19 Error 24 Cam switch Subfault: 24.1 Description: Cam window limits interchanged Response: Warning Cause Measure Left cam window limit larger than right limit Check cam window limits and adjust. Subfault: 24.2 Description: Cam window limit not within modulo range Response: Warning Cause Measure...
Page 189 Operation Axis module fault Subfault: 25.14 Description: Calibration data of power section – version conflict Response: Emergency stop + output stage inhibit Cause Measure Wrong version of calibration data of power section. Contact the SEW-EURODRIVE Service. Subfault: 25.15 Description: Calibration data of control electronics – version conflict Response: Emergency stop + output stage inhibit Cause Measure...
Page 190: Fault 26 External Fault
Operation Axis module fault Subfault: 25.50 Description: Runtime error – replaceable safety memory module Response: Output stage inhibit System state: Fault ackn.with CPU reset Cause Measure Runtime error of the replaceable safety memory module. Contact the SEW-EURODRIVE Service. Subfault: 25.51 Description: Initialization error –...
Page 191: Fault 28 Fcb Drive Functions
Operation Axis module fault 6.5.22 Fault 28 FCB drive functions Subfault: 28.1 Description: FCB 12 – Timeout while searching zero pulse Response: Emergency stop + output stage inhibit Cause Measure Failed to find zero pulse of encoder's C track within specified Check encoder wiring.
Page 192: Fault 29 Hw Limit Switch
Operation Axis module fault Subfault: 28.9 Description: FCB 18 – Rotor position identification not possible Response: Output stage inhibit Cause Measure Rotor position identification was started with an incremental en- – Restart the rotor position identification. coder but was aborted prematurely. –...
Page 193: Fault 30 Sw Limit Switch
Operation Axis module fault Subfault: 29.2 Description: Negative limit switch hit Response: HW limit switches – current drive train Cause Measure Negative hardware limit switch hit – Check hardware limit switch wiring. – Check target position. – Move clear with positive speed. Subfault: 29.3 Description: Limit switch missing Response: Emergency stop + output stage inhibit...
Page 194 Operation Axis module fault Subfault: 31.3 Description: Temperature sensor overtemperature – motor 1 Response: Output stage inhibit Cause Measure Temperature sensor of motor 1 signals overtemperature. – Let motor cool down. – Check for motor overload. Subfault: 31.4 Description: Temperature model overtemperature – motor 1 Response: Output stage inhibit Cause Measure...
Page 195: Error 32 Communication
Operation Axis module fault Subfault: 31.14 Description: Temperature model overtemperature – motor 2 Response: Output stage inhibit Cause Measure Temperature model of motor 2 signals overtemperature – Let motor cool down. – Check for motor overload. Subfault: 31.15 Description: Temperature sensor prewarning – motor 2 Response: Thermal motor protection 2 –...
Page 196: Error 33 System Initialization
Operation Axis module fault Subfault: 32.6 Description: Copy parameter set Response: Output stage inhibit Cause Measure Error while downloading parameter set to device – Check the wiring of system bus and module bus. – Restart download. Subfault: 32.7 Description: Application heartbeat timeout Response: Application heartbeat –...
Page 197: Error 34 Process Data Configuration
Operation Axis module fault Subfault: 33.10 Description: Boot timeout Response: Output stage inhibit System state: Fault ackn.with CPU reset Cause Measure Timeout during system boot Contact the SEW-EURODRIVE Service. Subfault: 33.11 Description: Hardware compatibility error Response: Output stage inhibit Cause Measure Firmware does not match device Contact the SEW-EURODRIVE Service.
Page 198: Error 42 Lag Error
Operation Axis module fault Subfault: 35.3 Description: Technology activation missing Response: Emergency stop + output stage inhibit Cause Measure An activated technology function requires a license level that is – Enter a TAN to activate the required technology function. not available. –...
Page 199: Fault 46 Safety Card
Operation Axis module fault Subfault: 42.3 Description: Standard lag error Response: Output stage inhibit Cause Measure A lag error occurred outside a positioning process. Check the encoder connection. Incorrect encoder connection. Inverted position encoder or position encoder that was incor- Check installation and connection of the position encoder.
Page 200: Fault 47 Supply Unit
Operation Axis module fault 6.5.32 Fault 47 Supply unit Subfault: 47.1 Description: Supply unit – warning Response: Warning with self reset Cause Measure The supply unit signals a fault with response type "warning". The fault is only displayed. Subfault: 47.2 Description: Supply unit –...
Page 201: Error 51 Analog Processing
Operation Axis module fault Subfault: 50.4 Description: Option card timeout error Response: Output stage inhibit Cause Measure Option card signals timeout error on SPI bus Check the card slot and installation and correct if necessary. – Check for EMC-compliant installation. –...
Page 202 Operation Axis module fault Subfault: 52.5 Description: Time duration exceeded f < 5 Hz Response: Emergency stop + output stage inhibit Cause Measure Duration of 60 s for f < 5 Hz exceeded ® Operating Instructions – MOVIDRIVE modular...
Page 203: Fault At The Master Module Uhx45A/Mdm90A
Operation Fault at the master module UHX45A/MDM90A Fault at the master module UHX45A/MDM90A Description: The master module is not connected to voltage, all LEDs are extinguished. Response: Cause Measure The fuse of the master module has tripped. The UHX45 module must be replaced. Contact the SEW‑EURODRIVE Service.
Page 204: Responses To Error Acknowledgement
Operation Responses to error acknowledgement Responses to error acknowledgement 6.7.1 Error acknowledgement at the power supply module faults that are detected and displayed at the power supply module are acknowledged by switching off the fault source. The fault messages of the power supply module are transferred to the axis modules.
Page 205 Operation Responses to error acknowledgement Warm start A warm start only resets the fault code. Response Effect The firmware system is not rebooted. All reference positions will be maintained. Warm start Communication is not interrupted. The active "fault message" is reset (digital output = 1, system status = 0).
Page 206: Fault Responses
Operation Fault responses Fault responses 6.8.1 Default – fault response Fault response Description No response The inverter ignores the event The inverter issues a warning message with self-reset. The fault is automatically reset after Warning with self reset the cause of fault is eliminated. Warning The inverter issues a warning message.
Page 207 Operation Fault responses Parameterizable faults Description Index no. Possible fault response Fieldbus – timeout This parameter is used to set the device re- 8622.6 • Warning ® PLUS sponse to an EtherCAT /SBus timeout • Application stop (with output stage in- (timeout time, index 8455.3).
Page 208 Operation Fault responses Parameterizable faults Description Index no. Possible fault response Encoder 1 – latest critical fault 8622.18 • No response • Inhibit output stage Encoder 2 – latest critical fault 8622.19 • No response • Inhibit output stage Response to external braking External braking resistor fault 8622.20 •...
Page 209: Service
Service Electronics Service by SEW‑EURODRIVE Service Electronics Service by SEW‑EURODRIVE If you are unable to rectify a fault, contact SEW‑EURODRIVE Service. For the ad- dresses, refer to www.sew‑eurodrive.com. When contacting the SEW‑EURODRIVE Service, always specify the following inform- ation so that our service personnel can assist you more effectively: •...
Page 210: Procedure In Case Maintenance Has Been Neglected
Service Shutdown 7.2.1 Procedure in case maintenance has been neglected If you have not performed maintenance regularly, SEW‑EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview.
Page 211: Technical Data
Technical Data Markings Technical Data Markings ® The MOVIDRIVE modular application inverter complies with the following regulations and guidelines: Marking Meaning The CE marking states the compliance with the following European guidelines: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU •...
Page 212: General Technical Data
Technical Data General technical data General technical data ® The following tables lists the technical data for all MOVIDRIVE modular application inverters independent of • Type • Design • Size • Power rating ® MOVIDRIVE modular Interference immunity Meets EN 61800-3; 2. Environment Interference emission Limit value category C2 to EN 61800‑3 Ambient temperature ϑ...
Page 213: Technical Data Of Mdp Power Supply Modules
Technical Data Technical data of MDP power supply modules Technical data of MDP power supply modules 8.3.1 Performance data ® MOVIDRIVE modular Unit MDP90A-...-503-4-... Type 0100 0100 0250 0500 0750 1100 Size Nominal power P Input Nominal line voltage (to EN 50160) AC 3 × 380 – 500 V line Nominal line current AC I...
Page 214: Electronics Data - Signal Terminals
Technical Data Technical data of MDP power supply modules 8.3.2 Electronics data – signal terminals MDP.. power supply module Terminal General electronics data DC 24 V voltage supply DC 24 V -10%, +20% according to EN 61131 Cross section and contacts Copper busbar, M4 × 12 X7.1 DC 24 V auxiliary voltage output to supply X7:2 X7.2...
Page 215: Technical Data For Mda And Mdd Axis Modules
Technical Data Technical data for MDA and MDD axis modules Technical data for MDA and MDD axis modules 8.4.1 MDA performance data ® MOVIDRIVE modular Unit MDA90A-...-503-X-... Type 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Size Nominal output current I PWM = 4 kHz...
Page 216: Mdd Performance Data
Technical Data Technical data for MDA and MDD axis modules 8.4.2 MDD performance data ® MOVIDRIVE modular Unit MDD90A-...-503-X-... MDD90A-...-503-X-... With card slot Type 0020 0040 0020 0040 0080 Size Nominal output current I PWM = 4 kHz 2 × 2 2 × 4 2 ×...
Page 217: Electronics Data - Signal Terminals
Technical Data Technical data for MDA and MDD axis modules 8.4.3 Electronics data – signal terminals Terminal designation Specification Single-axis Double-axis module module General Design According to IEC 61131-2 Supply voltage Connection External power supply 24 V according to EN 61131 Connection Copper busbar, M4 × 12 Digital inputs Cycle time I/O 1 ms...
Page 218: Electronics Data - Drive Safety Functions
Technical Data Technical data for MDA and MDD axis modules Terminal designation Specification Single-axis Double-axis module module X15:15 X15:15_1 X15:15 DC 12 V, I = 500 mA X15:15_2 1) AEH: Conductor end sleeve INFORMATION Freewheeling diode application If inductive loads are connected to the digital outputs, you must install an external protective element (freewheeling diode).
Page 219: Different Functionality Of The Axis Modules Mda/Mdd
Technical Data Technical data for MDA and MDD axis modules 8.4.5 Different functionality of the axis modules MDA/MDD Functionality MDA90A-.. single-axis MDD90A-..double-axis module module Cam switch Number of drive trains per output stage Encoder option I/O option PWM frequency constant 2.5 kHz/4 kHz/8 kHz/16 kHz 4 kHz/8 kHz PWM frequency 4 kHz noise...
Page 220: Technical Data Of The Master Module Uhx45A/Mdm90A
Technical Data Technical data of the master module UHX45A/MDM90A Technical data of the master module UHX45A/MDM90A ® MOVIDRIVE modular Terminal UHX45A/MDM90A Input DC 24 V supply 40 A 2-pole plug connector X5_A Connecting contacts • 1 core: 0.5 – 10 mm •...
Page 221: Dimension Sheets Of The Modules
Technical Data Dimension sheets of the modules Dimension sheets of the modules 8.6.1 Dimension sheets of the power supply modules MDP90A-0100-.. (size 1) 9007215213288715 ® Operating Instructions – MOVIDRIVE modular...
Page 222 Technical Data Dimension sheets of the modules MDP90A-0100-..- C00 (size 1A) 9007215213291147 ® Operating Instructions – MOVIDRIVE modular...
Page 223 Technical Data Dimension sheets of the modules MDP90A-0250-.. (size 2) 18014414468034571 ® Operating Instructions – MOVIDRIVE modular...
Page 224 Technical Data Dimension sheets of the modules MDP90A-0500 – 0750-.. (size 3) 9007217317195275 ® Operating Instructions – MOVIDRIVE modular...
Page 225 Technical Data Dimension sheets of the modules MDP90A-1100-.. (size 4) 9007218299154443 ® Operating Instructions – MOVIDRIVE modular...
Page 226: Dimension Sheets Of The Axis Modules
Technical Data Dimension sheets of the modules 8.6.2 Dimension sheets of the axis modules MDA90A-0020 – 0120-.. (size 1) 9007215212815755 ® Operating Instructions – MOVIDRIVE modular...
Page 227 Technical Data Dimension sheets of the modules MDA90A-0160 – 0240-.. (size 2) 9007215212818187 ® Operating Instructions – MOVIDRIVE modular...
Page 228 Technical Data Dimension sheets of the modules MDA90A- 0320 – 0480-.. (size 3) 18014414468022411 ® Operating Instructions – MOVIDRIVE modular...
Page 229 Technical Data Dimension sheets of the modules MDA90A-0640 – 1000.. (size 5) 9007217317192843 MDA90A-1400 – 1800-.. (size 6) 9007218299156875 ® Operating Instructions – MOVIDRIVE modular...
Page 230 Technical Data Dimension sheets of the modules MDD90A-0020 – 0040-.. (size 1) 9007215213283851 MDD90A-0020 – 0080-.. (size 2) 9007215213286283 ® Operating Instructions – MOVIDRIVE modular...
Page 231: Dimension Drawing Of The Master Module
Technical Data Dimension sheets of the modules 8.6.3 Dimension drawing of the master module 20724035339 ® Operating Instructions – MOVIDRIVE modular...
Page 232: Technical Data Of The Cards
Technical Data Technical data of the cards Technical data of the cards 8.7.1 CIO21A and CID21A input/output cards The CIO21A input/output card provides digital/analog inputs and outputs; the CID21A cards provide digital inputs and outputs. Terminal designation/ Specification specification CIO21A CID21A Part number 28229495...
Page 233 Technical Data Technical data of the cards Terminal designation/ Specification specification CIO21A CID21A X51:1 Analog voltage output AOV2/AOV3 X51:4 Assignment X51:2 Analog current output AOC2/AOC3 X51:5 X51: 3, 6 Voltage output Tolerance ± 5% Capacitive load ≤ 300 nF Inductive load <...
Page 234: Ces11A Multi-Encoder Card
Technical Data Technical data of the cards 8.7.2 CES11A multi-encoder card Voltage supply The multi-encoder card is supplied by the basic device. Technical data of encoder supply Terminal designation Specification Part number 28229479 Power consumption Nominal power loss 24 V 0.8 W Maximum power consumption 24 V (card including 12.8 W encoder supply)
Page 235: Safety Cards Cs..a
Technical Data Technical data of the cards 8.7.3 Safety cards CS..A Safe digital inputs F-DI00 – F-DI03 Value/description Properties DC 24 V input according to EN 61131-2, type 3 • Logic "0" = LOW input: Signal level ≤ 5 V or ≤ 1.5 mA • Logic "1" = HIGH input: ≥ 11 V and ≥ 2 mA Reference ground Power demand (typical)
Page 236 Technical Data Technical data of the cards Sensor supply F-SS0, F-SS1 Value/description • DC 24 V output according to EN 61131-2 Properties • Short circuit and overload protection • No electrical isolation Rated current 150 mA Inrush current (≤ 10 ms) 300 mA Short-circuit protection 180 mA Internal voltage drop < DC 1.3 V Pulsed voltage supply (if ac- •...
Page 237: Technical Data Of Encoder Interfaces
Technical Data Technical data of encoder interfaces Technical data of encoder interfaces 8.8.1 Basic device Terminal designation Specification Supported encoders Resolver SIN/COS Encoder interfaces X15:1 – 15 TTL/HTL ® HIPERFACE Encoders with RS422 signals Connecting contacts 15-pin socket Encoder supply Nominal output voltage V DC 24 V -10%, +20% according to EN 61131 S24VG...
Page 238: Technical Data Of Braking Resistors, Filters And Chokes
Technical Data Technical data of braking resistors, filters and chokes Technical data of braking resistors, filters and chokes 8.9.1 Braking resistors type BW.../BW...-T General The BW... / BW...-T braking resistors are adapted to the technical characteristics of the application inverter. There are braking resistors with different continuous and peak braking power avail- able.
Page 239 Technical Data Technical data of braking resistors, filters and chokes Technical data and assignment to an inverter Technical Data Braking resistor Unit BW047-002 BW047-010-T BW027-016-T BW027-024-T Part number 08281661 17983207 17983215 17983231 Nominal power P Resistance value R Ω 47 ± 10% 47 ±...
Page 240 Technical Data Technical data of braking resistors, filters and chokes Assignment to an inverter Braking resistor Unit BW106-T BW206-T BW005-070 BW004-050-01 BW003-420-T BW002-070 Assignment to MDP90A. 0500 – 1100 0750 – 1100 1100 Technical data BW..-T signal contact Specifications for BW..-T signal contact Design Connection contacts 0.75 –...
Page 241 Technical Data Technical data of braking resistors, filters and chokes Dimension drawings and dimensions Wire resistor M../PG.. M../PG.. 18874863883 Cable entry is possible from both sides. Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BW47-010-T M25+M12 BW027-016-T M25+M12 BW027-024-T...
Page 242 Technical Data Technical data of braking resistors, filters and chokes Grid resistor mounting position 2 18874876043 Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BW003-420-T 10.5 Flat type resistor 18874878475 Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BW047-002...
Page 243: Tcb Thermal Circuit Breaker Option
Technical Data Technical data of braking resistors, filters and chokes 8.9.2 TCB thermal circuit breaker option General The TCB thermal circuit breaker protects the braking resistor from constant overload and protects in case of a short circuit in the cable or the braking resistor. The setting range of the thermal circuit breaker has to be selected in such a way that it corresponds to the tripping current I of the braking resistor.
Page 244 Technical Data Technical data of braking resistors, filters and chokes Technical data of signal contact Specifications of the signal contacts Design Connecting contacts 0.5 – 1.5 mm Tightening torque 0.8 Nm Switching capacity DC 5 A / DC 24 V AC 10 A / AC 230 V Dimension drawing 17195255435...
Page 245: Line Filter
Technical Data Technical data of braking resistors, filters and chokes 8.9.3 Line filter Line filters are used to suppress interference emission on the line side of inverters. UL and cUL approval The listed line filters have cRUus approvals independent of the application inverter. Technical data Line filter NF0420-513...
Page 246 Technical Data Technical data of braking resistors, filters and chokes Dimension drawings and dimensions 9007218145873675 Line filter Main dimensions in mm Mounting dimensions in mm NF0420-513 NF0420-523 NF0910-503 NF1800-503 ® Operating Instructions – MOVIDRIVE modular...
Page 247: Line Choke
Technical Data Technical data of braking resistors, filters and chokes 8.9.4 Line choke Using line chokes is optional: • To support overvoltage protection. • To smoothen the line current, to reduce harmonics. • For protection in the event of distorted line voltage. •...
Page 248 Technical Data Technical data of braking resistors, filters and chokes 20917778571 Line choke Main dimensions in mm Mounting dimensions in mm ND0910-503 ND1800-503 ® Operating Instructions – MOVIDRIVE modular...
Page 249: Functional Safety
Functional safety General information Functional safety General information 9.1.1 Underlying standards The safety assessment of the application inverter is based on the following standards and safety classes: Underlying standards Safety class/underlying standard • Performance level (PL) according to EN ISO 13849‑1:2008 • Safety Integrity Level (SIL) according to EN 61800‑5‑2:2007 •...
Page 250: Schematic Representation Of The Safety Concept
Functional safety Integrated Safety Technology • If the STO function detects a discrepancy between both channels, the PWM sig- nals are inhibited. The inhibit can be revoked by a 24 V reset, or by a device reset if F_STO_P1 and F_STO_P2 are not controlled with 24 V. •...
Page 251: Drive Safety Functions
Functional safety Integrated Safety Technology 9.2.4 Drive safety functions The following drive-related safety functions can be used: • STO (Safe Torque Off according to EN 61800-5-2) by disconnecting the STO in- put. If the STO function is activated, the frequency inverter no longer supplies power to the motor for generating torque.
Page 252 Functional safety Integrated Safety Technology Point of time when brake ramp is initiated Point of time when STO is triggered Δt Delay time until STO is triggered Safe time delay range Disconnection range ® Operating Instructions – MOVIDRIVE modular...
Page 253: Restrictions
Functional safety Integrated Safety Technology 9.2.5 Restrictions • Note that if the drive does not have a mechanical brake, or if the brake is defect- ive, the drive may coast to a halt (depending on the friction and mass moment of inertia of the system).
Page 254: Safety Conditions
Functional safety Safety Conditions Safety Conditions The requirement for safe operation is that the drive safety functions of the application inverter are properly integrated into an application-specific higher-level drive safety function. A system/machine-specific risk assessment must be carried out by the sys- tem/machine manufacturer and taken into account for the use of the drive system with the application inverter.
Page 255: Requirements On The Installation
Functional safety Safety Conditions 9.3.2 Requirements on the installation • The components must be protected against conductive dirt, e.g. by installing them in a control cabinet with degree of protection IP54 according to IEC 60529. If conductive dirt can be excluded at the installation site, a control cabinet with lower degree of protection is permitted under observance of the applicable stand- ards, e.g.
Page 256: Requirements On The External Safety Controller
Functional safety Safety Conditions 9.3.3 Requirements on the external safety controller A safety relay can be used as an alternative to a safety controller. The following re- quirements apply analogously. • The safety controller and all other safety-related subsystems must be approved for at least that safety class which is required in the overall system for the respective, application-related drive safety function.
Page 257 Functional safety Safety Conditions – The switch-off test pulses on both sourcing channels must be switched with a time delay. However, additional switch-off test pulses may occur simultan- eously. – The switch-off test pulses in both sourcing channels must not exceed 1 ms. –...
Page 258: Requirements On Startup
Functional safety Safety Conditions 9.3.4 Requirements on startup • To validate the implemented drive safety functions, they must be documented and checked after successful startup (validation). • Observe the restrictions for drive safety functions in chapter "Restrictions" for the validation of the safety functions. Non-safety-related parts and components that af- fect the result of the verification test (e.g.
Page 259: Connection Variants
Functional safety Connection variants Connection variants 9.4.1 General information Generally, all the connection variants listed in this documentation are permitted for safety-relevant applications as long as the basic safety concept is met. This means you have to make sure that the DC 24 V safety inputs are operated by an external safety relay or a safety controller, thus preventing an automatic restart.
Page 260: Requirements
Functional safety Connection variants 9.4.2 Requirements Use of safety relays The requirements of the manufacturers of safety relays (such as protecting the output contacts against welding) or other safety components must be strictly observed. For cable routing, the basic requirements apply as described in this documentation. For connecting the application inverter with the safety relays, observe the installation requirements in chapter "Requirements on the installation" (→ 2 255).
Page 261 Functional safety Connection variants Wiring diagrams Delivery state In delivery state, the terminals at the connection for safe disconnection X6 are jumpered. F_STO_P1 F_STO_M F_STO_P2 24 V STO_OUT 9007214807030283 Axis module 2-pole sourcing F-DO_P1 F_STO_P1 F_STO_M F-DO_P2 F_STO_P2 24 V STO_OUT 9007214803886091 Axis module External safety device...
Page 262 Functional safety Connection variants 2-pole sourcing/sinking F-DO_P F_STO_P1 F-DO_M F_STO_M F_STO_P2 24 V STO_OUT 9007214805120139 Axis module External safety device 2-pole serial sourcing 24 V F-DOR_11 F-DOR_12 F-DOR_21 F-DOR_22 F_STO_P1 F_STO_M F_STO_P2 24 V STO_OUT 15991307275 Axis module External safety device ®...
Page 263 Functional safety Connection variants 1-pole sourcing F-DO_P F_STO_P1 F_STO_M F_STO_P2 24 V STO_OUT 9007214805125643 Axis module External safety device ® Operating Instructions – MOVIDRIVE modular...
Page 264: Sto Signal For Group Disconnection
Functional safety Connection variants 9.4.3 STO signal for group disconnection For group drives, the STO signal for several application inverters can be provided by a single safety relay. The following requirements must be met: • The cable length is limited to 30 m. Other instructions published by the manufac- turer on the use of the safety device (for the respective application) must also be observed.
Page 265: Safety Characteristics
Functional safety Safety characteristics Safety characteristics Characteristic values according to EN 61800‑5‑2 EN ISO 13849‑1 Tested safety class/underlying stand- Safety integrity level 3 Performance level e ards Probability of a dangerous failure per 2.5 × 10 hour (PFH value) Service life 20 years, after which the component must be replaced with a new one.
Page 266: Appendix
Appendix Abbreviation key Appendix 10.1 Abbreviation key The following table lists the abbreviations that are used in this document together with their unit and meaning. Abbreviation Information on Unit Meaning the nameplate Asynchronous motor μF Additional capacitance Maximum output frequency Line frequency line Frequency of the pulse width modulation...
Page 267 Appendix Abbreviation key Abbreviation Information on Unit Meaning the nameplate DC 24 V to supply STO_P1 and STO_P2 Supply voltage of encoder DC 12 V supply voltage of encoder S12VG DC 24 V supply voltage of encoder S24VG Voltage supply for electronics and brake ϑ...
Page 268: Declarations Of Conformity
Appendix Declarations of conformity 10.2 Declarations of conformity EU Declaration of Conformity Translation of the original text 900980216/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® MOVIDRIVE modular MDP power supply module MDP90A-0100-503-4-000 MDP90A-0100-503-4-C00 MDP90A-0250-503-4-000...
Page 269 Appendix Declarations of conformity EU Declaration of Conformity Translation of the original text 900990216/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® MOVIDRIVE modular MDA single-axis module MDA90A-0020-503-X-S00 MDA90A-0040-503-X-S00 MDA90A-0080-503-X-S00 MDA90A-0120-503-X-S00 MDA90A-0160-503-X-S00 MDA90A-0240-503-X-S00...
Page 270: Index
Index Index Numerical Connecting cables .......... 154 Connecting power .......... 154 24 V supply voltage .......... 81 Connection diagram of digital inputs and outputs 7-segment display .......... 160 .............. 148 Connection of an axis system ....... 45, 84 Connection to the engineering software .... 158 Abbreviation Key ..........
Page 271 Index Use in IT systems........... 76 Standards ............. 249 Electronics connection of the double-axis modules Startup............ 258 .............. 147 Startup, requirements........ 258 Electronics connection of the power supply module STO (safe torque off)........ 251 .............. 145 STO signal for group disconnection ..... 264 Electronics connection of the single-axis modules Wiring diagrams ...........
Page 272 Index Removing the touch guards ...... 69 Mechanical accessories ........ 49 Structure of an axis system ...... 64 Mechanical installation ........ 53 Terminal assignment ........ 123 Minimum clearance and mounting position .. 55 Touch guards ........... 58, 59 Minimum requirements for encoder cables .. 92 Wiring diagrams ...........
Page 273 Index Connection to the engineering software.. 158 Lifting applications........ 154 Removing an axis module ........ 73 Safety notes ........... 18 Removing the axis module ........ 73 ® Setting the EtherCAT /SBusPLUS ID .. 155 Removing the safety covers ........ 68 Startup procedure.........
Page 274 Index Tightening torques.......... 52 Touch guards .......... 58, 59 Waste disposal .......... 210 Trademarks ............ 11 Wiring diagrams Transport ............. 16 Axis module - Wiring the control electronics Type code............ 31 ............. 146, 147 Brake control .......... 140 Connection diagram of digital inputs .... 148 Unit structure Electronics connection of the double-axis mod- Connection of an axis system ......
Page 275: Address List
Fax +213 21 8222-84 Bellevue http://www.reducom-dz.com 16200 El Harrach Alger info@reducom-dz.com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín http://www.sew-eurodrive.com.ar Prov. de Buenos Aires sewar@sew-eurodrive.com.ar...
Page 276 Address list Cameroon Sales Douala SEW-EURODRIVE S.A.R.L. Tel. +237 233 39 02 10 Ancienne Route Bonabéri Fax +237 233 39 02 10 P.O. Box info@sew-eurodrive-cm B.P 8674 Douala-Cameroun Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999...
Page 277 Address list Colombia Assembly Bogota SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 17 No. 132-18 Fax +57 1 54750-44 Service Interior 2 Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá sew@sew-eurodrive.com.co Croatia Sales Zagreb KOMPEKS d. o. o. Tel.
Page 278 Address list France Lyon SEW-USOCOME Tel. +33 4 74 99 60 00 75 rue Antoine Condorcet Fax +33 4 74 99 60 15 38090 Vaulx-Milieu Nantes SEW-USOCOME Tel. +33 2 40 78 42 00 Parc d’activités de la forêt Fax +33 2 40 78 42 20 4 rue des Fontenelles 44140 Le Bignon Paris...
Page 279 Address list Germany Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 97076 Würzburg-Lengfeld dc-wuerzburg@sew-eurodrive.de Drive Service Hotline / 24 Hour Service 0 800 SEWHELP 0 800 7394357 Great Britain Assembly Normanton SEW-EURODRIVE Ltd. Tel.
Page 280 Address list Indonesia Surabaya PT. TRIAGRI JAYA ABADI Tel. +62 31 5990128 Jl. Sukosemolo No. 63, Galaxi Bumi Permai Fax +62 31 5962666 G6 No. 11 sales@triagri.co.id Surabaya 60111 http://www.triagri.co.id Surabaya CV. Multi Mas Tel. +62 31 5458589 Jl. Raden Saleh 43A Kav. 18 Fax +62 31 5317220 Surabaya 60174 sianhwa@sby.centrin.net.id...
Page 281 Address list Lebanon Sales (Lebanon) Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532 B. P. 80484 Fax +961 1 494 971 Bourj Hammoud, Beirut ssacar@inco.com.lb Sales (Jordan, Kuwait , Beirut Middle East Drives S.A.L. (offshore) Tel. +961 1 494 786 Saudi Arabia, Syria) Sin El Fil.
Page 282 Fax +595 21 3285539 Departamento Central sewpy@sew-eurodrive.com.py Fernando de la Mora, Barrio Bernardino Peru Assembly Lima SEW EURODRIVE DEL PERU S.A.C. Tel. +51 1 3495280 Sales Los Calderos, 120-124 Fax +51 1 3493002 Service Urbanizacion Industrial Vulcano, ATE, Lima http://www.sew-eurodrive.com.pe sewperu@sew-eurodrive.com.pe...
Page 283 Address list Sambia representation: South Africa Senegal Sales Dakar SENEMECA Tel. +221 338 494 770 Mécanique Générale Fax +221 338 494 771 Km 8, Route de Rufisque http://www.senemeca.com B.P. 3251, Dakar senemeca@senemeca.sn Serbia Sales Belgrade DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV floor...
Page 284 Address list South Korea Busan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 51 832-0204 28, Noksansandan 262-ro 50beon-gil, Fax +82 51 832-0230 Gangseo-gu, Busan, Zip 618-820 Spain Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70 Sales Parque Tecnológico, Edificio, 302 http://www.sew-eurodrive.es Service 48170 Zamudio (Vizcaya)
Page 285 Address list Ukraine Assembly Dnipropetrovsk ООО «СЕВ-Евродрайв» Tel. +380 56 370 3211 Sales ул. Рабочая, 23-B, офис 409 Fax +380 56 372 2078 Service 49008 Днепр http://www.sew-eurodrive.ua sew@sew-eurodrive.ua Uruguay Assembly Montevideo SEW-EURODRIVE Uruguay, S. A. Tel. +598 2 21181-89 Sales Jose Serrato 3569 Esqina Corumbe Fax +598 2 21181-90 CP 12000 Montevideo...
Page 288 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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Movidrive mdp series Movidrive mdd series Movidrive mdp90a-0100-503-4-000 Movidrive mdp90a-0100-503-4-c00 Movidrive mdp90a-0250-503-4-000 Movidrive movidrive mdp90a-0500-503-4-000 ... Show all

SEW-Eurodrive MOVIDRIVE MDA Series Operating Instructions Manual

1 General Information

2 Safety Notes

3 Unit Structure, Axis System Structure

CONTROLLER Advanced

CONTROLLER Standard

4 Installation

Installing Options and Accessories

Braking Resistors

Line Choke

Line Filter

EMC-Compliant Installation

Terminal Assignment

Wiring Diagrams

5 Startup

6 Operation

7 Service

8 Technical Data

9 Functional Safety

10 Appendix

11 Address List

Quick Links

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Summary of Contents for SEW-Eurodrive MOVIDRIVE MDA Series