Page 1 *20145349_0716* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions ® MOVISAFE UCS..B Multi-Axis Safety Modules Edition 07/2016 20145349/EN...
Page 2 SEW-EURODRIVE—Driving the world...
Page 3: Table Of Contents
Contents Contents General information........................ 9 About this documentation .................... 9 Structure of the safety notes ................... 9 1.2.1 Meaning of signal words ................ 9 1.2.2 Structure of section-related safety notes............ 9 1.2.3 Structure of embedded safety notes ............ 10 Rights to claim under limited warranty ................ 10 Content of the documentation.................. 11 Exclusion of liability....................... 11 Other applicable documentation ................... 11...
Page 4 Contents Mechanical installation ...................... 41 General installation notes ..................... 41 4.1.1 Mounting position .................. 42 Dimension drawing – standard profile rail.............. 42 Installation clearance .................... 43 4.3.1 Installation clearance without backplane bus connector ...... 43 4.3.2 Installation clearance with backplane bus connector ........ 43 ®...
Page 5 Contents 5.8.1 Connecting the UCS..B/PS option ............... 91 5.8.2 XCS communication interface .............. 93 5.8.3 Configuring the PROFIsafe input profile (PII).......... 94 5.8.4 Configuring the PROFIsafe output profile (PIO)........... 95 ® SBus connection of MOVISAFE UCS..B/PS multi-axis .......... 98 5.9.1 Connecting the UCS..B/PS option ............... 98 5.9.2 XCD communication interface..............
Page 6 Contents 9.3.1 Preparations .................... 125 9.3.2 Replacing the basic module ............... 126 9.3.3 Concluding measures ................ 127 Replacing the axis expansion module ................ 127 9.4.1 Preparation.................... 127 9.4.2 Replacing the axis expansion module............ 127 9.4.3 Concluding measures ................ 128 Replacing an SSI absolute encoder................ 129 9.5.1 Replacing the SSI absolute encoder with inactive position processing ..
Page 7 Contents 10.11.2 Pin assignment X11 ................... 153 10.11.3 Pin assignment X12 ................... 154 10.11.4 Pin assignment X13 ................... 154 10.11.5 Pin assignment X14 ................... 155 10.11.6 Pin assignment X15 ................... 155 10.11.7 Pin assignment X21 ................... 155 10.11.8 Pin assignment X22 ................... 156 10.11.9 Pin assignment X23 ...................
Page 8 Contents 12.1.5 Outputs on the I/O expansion module............ 174 Index ............................ 175 Address list ........................... 180 ® Operating Instructions – MOVISAFE UCS..B Multi-Axis Safety Modules...
Page 9: General Information
General information About this documentation General information About this documentation This documentation is an integral part of the product. The documentation is intended for all employees who perform assembly, installation, startup, and service work on the product. Make sure this documentation is accessible and legible. Ensure that persons respons- ible for the machinery and its operation as well as persons who work on the device in- dependently have read through the documentation carefully and understood it.
Page 10: Structure Of Embedded Safety Notes
General information Rights to claim under limited warranty Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3...
Page 11: Content Of The Documentation
General information Content of the documentation Content of the documentation The current version of the documentation is the original. This document contains additional safety-relevant information and conditions for use in safety-related applications. Exclusion of liability Read the information in this documentation, otherwise safe operation is impossible. You must comply with the information contained in this documentation to achieve the specified product characteristics and performance features.
Page 12: Definitions
General information Definitions Definitions • The designation UCS..B is used as a generic term for all derivatives of the ® MOVISAFE UCS..B product series. If the operating instructions refer to a certain derivative, the full designation is used. • The term "safe" in this document refers to the classification as a safe function up to performance level e (PL e) according to EN ISO 13849-1 and SIL 3 according to EN 61508.
Page 13 General information Abbreviations used Abbrevi- Meaning ation Low-Side Output switching to the reference potential Operational limit control OSSD Output signal switching device P1, P2 Pulse output 1, 2 Process image of the outputs Process image of the inputs PELV Protective extra low voltage Programmable electronic system Position deviation mode Performance Level...
Page 14: Safety Notes
Safety notes General information Safety notes General information The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the system and its operation as well as per- sons working on the system independently have carefully read through and under- stood the contents of the documentation.
Page 15: Designated Use
Safety notes Designated use • Knowledge of the relevant safety regulations and laws. • Knowledge of all other standards, directives and laws named in this documenta- tion. The above mentioned persons must have the authorization expressly issued by the company to install, operate, program, configure, label and ground devices, systems and circuits in accordance with the standards of safety technology.
Page 16: Installation
Safety notes Installation Installation The safety modules must be installed and cooled according to the regulations and specifications in the relevant documentation. ® Protect MOVISAFE UCS..B safety modules from improper strain. Ensure that ele- ments are not deformed and/or insulation spaces are maintained, particularly during transportation.
Page 17: Operation
Safety notes Operation Operation ® • Systems with integrated MOVISAFE UCS..B safety modules must be equipped with additional monitoring and protection devices, if necessary, according to the applicable safety guidelines, such as the law governing technical equipment, acci- dent prevention regulations, etc. •...
Page 18: Device Structure
Device structure Type designation Device structure Type designation ® The type designation MOVISAFE UCSxxB/.. multi-axis includes the following inform- ation: ® UCSxxB/.. MOVISAFE UCSxxB/.. safety module Multi-axis Series: Universal Control System Module type: Basic module Expansion module Basic module with logic processing: Standard design With additional digital inputs/outputs Expansion module:...
Page 19: Backplane Bus Connector
Device structure Scope of delivery 3.2.2 Backplane bus connector INFORMATION Observe the following information when you order a basic module in connection with an expansion module. • You have to order the backplane bus connector as accessories for the basic module: –...
Page 20: Optional Scope Of Delivery
Device structure Scope of delivery 3.2.3 Optional scope of delivery Software 4105016203 ® The license dongle enables the entire functionality of the MOVISAFE Config UCS MA software. The software can be used without license dongle but the functionality will be limited.
Page 21: Device Properties
Device structure Device properties Device properties 3.3.1 General information ® Property MOVISAFE UCS safety module 50B 50B/PS 50B/DP 50B/PN 51B 51B/PS 61B 62B 63B Maximum number of expansion mod- ules with digital inputs and outputs that can be connected Maximum number of expansion mod- ules with 1 or 2 encoder interfaces that can be connected Safe digital inputs...
Page 22: Safety Functions
Device structure Device properties 3.3.2 Safety functions ® The available safety functions in the MOVISAFE UCS..B modules are based on the definitions of DIN EN 61800-5-2. Partly, they provide further functionalities that exceed the standard definitions. Depending on the selection of the module, the encoder or the encoder combination, ®...
Page 23 Device structure UCS..B nameplate UCS..B nameplate The nameplate is attached to the side of the device and contains the following inform- ation: • Part number (P/N) • Serial number (S/N) • Version (Baust) • Type designation • Hardware status (HW) •...
Page 24: Device Structure Of Basic Modules
Device structure Device structure of basic modules Device structure of basic modules 3.5.1 UCS50B [19] STATUS [18] DI 13 14 P1 P2 DI 01 02 03 04 ENTER [17] [16] [15] [14] DI 05 06 07 08 DO K1 K2 02 03 DI 09 10 11 12 UCS50B [13]...
Page 25 Device structure Device structure of basic modules [18] DI 13, 14 LED display: Status of digital inputs P1, P2 LED display: Pulse output status [19] Digital input and pulse output connection ® Operating Instructions – MOVISAFE UCS..B Multi-Axis Safety Modules...
Page 26: Ucs50B/Ps
Device structure Device structure of basic modules 3.5.2 UCS50B/PS [23] STATUS [22] DI 13 14 P1 P2 DI 01 02 03 04 ENTER SYSFault [21] [20] [10] [11] [19] [12] [18] DI 05 06 07 08 DO K1 K2 02 03 [13] DI 09 10 11 12 UCS50B...
Page 27 Device structure Device structure of basic modules [20] 7-segment display, display of the system status [21] ENTER Pushbutton for reset and display of the CRC codes [22] DI 13, 14 LED display: Status of digital inputs P1, P2 LED display: Pulse output status [23] Digital input and pulse output connection ®...
Page 28: Ucs50B/Dp (Hardware Version 01)
Device structure Device structure of basic modules 3.5.3 UCS50B/DP (hardware version 01) [26] STATUS [25] DI 13 14 P1 P2 DI 01 02 03 04 STATUS ENTER Fault [24] [10] [23] [11] [22] [21] DI 05 06 07 08 DO K1 K2 02 03 [12] DI 09 10 11 12 [13]...
Page 29 Device structure Device structure of basic modules [20] High-side/Low-side outputs connection [21] K1, K2 LED display: Relay output status DO 02, 03 LED display: High-side/Low-side outputs status [22] Service interface connection [23] 7-segment display, display of the system status [24] ENTER Pushbutton for reset and display of the CRC codes [25]...
Page 30: Ucs50B/Dp (Hardware Version 02)
Device structure Device structure of basic modules 3.5.4 UCS50B/DP (hardware version 02) [25] [6] [7] [8] [9] [10] STATUS [24] DI 13 14 P1 P2 DI 01 02 03 04 ENTER [23] [11] [22] [12] [21] [20] DI 05 06 07 08 DO K1 K2 02 03 DI 09 10 11 12 UCS50B...
Page 31 Device structure Device structure of basic modules [20] K1, K2 LED display: Relay output status DO 02, 03 LED display: High-side/Low-side outputs status [21] Service interface connection [22] 7-segment display, display of the system status [23] ENTER Pushbutton for reset and display of the CRC codes [24] DI 13, 14 LED display: Status of digital inputs...
Page 32: Ucs50B/Pn
Device structure Device structure of basic modules 3.5.5 UCS50B/PN [23] [3] [4] STATUS [22] DI 13 14 P1 P2 DI 01 02 03 04 ENTER [21] [10] [20] [11] [19] [12] [18] DI 05 06 07 08 DO K1 K2 02 03 [13] DI 09 10 11 12 UCS50B...
Page 33 Device structure Device structure of basic modules [20] 7-segment display, display of the system status [21] ENTER Pushbutton for reset and display of the CRC codes [22] DI 13, 14 LED display: Status of digital inputs P1, P2 LED display: Pulse output status [23] Digital input and pulse output connection ®...
Page 34: Ucs51B
Device structure Device structure of basic modules 3.5.6 UCS51B [33] [10] STATUS [32] DI 13 14 P1 P2 DIO 01 02 DIO 11 12 DI 01 02 03 04 [11] 04 05 06 07 [12] ENTER [31] [13] [30] [14] [29] [15] [16]...
Page 35 Device structure Device structure of basic modules [19] DIO07 – 10 LED display: Configurable digital input/output status [20] Connection for digital inputs [21] Connection for digital inputs [22] Configurable digital input/output connection [23] Configurable digital input/output connection [24] Configurable digital input/output connection [25] Configurable digital input/output connection [26]...
Page 36: Ucs51B/Ps
Device structure Device structure of basic modules 3.5.7 UCS51B/PS [38] [10] [11] [12] STATUS [37] [13] DI 13 14 P1 P2 DIO 01 02 DIO 11 12 DI 01 02 03 04 [14] 04 05 06 07 ENTER [15] SYSFault [36] [16] [17]...
Page 37 Device structure Device structure of basic modules [19] DIP switch, CAN communication addressing (under front cover) [20] DIO13 – 16 LED display: Configurable digital input/output status [21] DI 05 – 08 LED display: Status of digital inputs [22] DI 09 – 12 LED display: Status of digital inputs [23] DIO17 – 20 LED display: Configurable digital input/output status [24]...
Page 38: Device Structure - Expansion Modules
Device structure Device structure – expansion modules Device structure – expansion modules 3.6.1 UCS61B single-axis expansion STATUS DI 01 02 03 04 DI 05 06 07 08 DI 09 10 11 12 UCS61B [10] 4122077579 Voltage supply connection for encoders at X7 Connection digital inputs STATUS LED display of the system status...
Page 39: Ucs62B 2-Axis Expansion
Device structure Device structure – expansion modules 3.6.2 UCS62B 2-axis expansion [12] [11] STATUS [10] DI 01 02 03 04 DI 05 06 07 08 DI 09 10 11 12 UCS62B 4122084747 Voltage supply connection for encoders at X7 Voltage supply connection for encoders at X8 TTL, SIN/COS or SSI encoder connection Address selection switch for addressing the module (on rear of module)
Page 40: Ucs63B I/O Expansion
Device structure Device structure – expansion modules 3.6.3 UCS63B I/O expansion [16] STATUS DIO 01 02 P1 P2 DI 01 02 03 04 [15] [14] DIO 03 04 05 06 DI 05 06 07 08 [13] DIO 07 08 09 10 DI 09 10 11 12 UCS63B [12]...
Page 41: Mechanical Installation
Mechanical installation General installation notes Mechanical installation NOTICE ® Observe the following points to prevent MOVISAFE UCS..B from being damaged: ® Switch off the voltage supply before you install or remove MOVISAFE UCS..B. General installation notes INFORMATION • Install the individual safety modules directly on the profile rail. •...
Page 42: Mounting Position
Mechanical installation Dimension drawing – standard profile rail 4.1.1 Mounting position To ensure unobstructed air circulation due to convection, install the devices only ver- tically. Do not install the devices horizontally, tilted or upside down. S . . 15363692427 Dimension drawing – standard profile rail You can use the following 35 mm standard profile rail (see the following figure) for in- stallation.
Page 43: Installation Clearance
Mechanical installation Installation clearance Installation clearance Observe the following installation clearances to facilitate assembly and disassembly as well as to ensure the circulation of air. 4.3.1 Installation clearance without backplane bus connector Ensure a minimum clearance of 80 mm above and 60 mm below the middle of the profile rail when installing the safety modules.
Page 44: Step-By-Step Instruction For Installing Movisafe Ucs..b
Mechanical installation Step-by-step instruction for installing MOVISAFE UCS..B Step-by- step instruction installing MOVISAFE UCS..B ® Step-by-step instruction for installing MOVISAFE UCS..B Proceed as follows: NOTICE ® Observe the following points to prevent MOVISAFE UCS..B from being damaged: ® Switch off the voltage supply before you install/remove MOVISAFE UCS..B to/from the backplane bus connectors.
Page 45: Step-By-Step Instruction For Removing Movisafe® Ucs..b
Mechanical installation Step-by-step instruction for removing MOVISAFE® UCS..B Step-by- step instruction removing MOVISAFE ® UCS..B ® Step-by-step instruction for removing MOVISAFE UCS..B Proceed as follows: NOTICE ® Observe the following points to prevent MOVISAFE UCS..B from being damaged: ® Switch off the voltage supply before you install/remove MOVISAFE UCS..B to/from the backplane bus connectors.
Page 46: Expansion Of The Basic Modules
Mechanical installation Expansion of the basic modules Expansion of the basic modules 4.6.1 Maximum expansion stage You can horizontally expand a basic module (UCS50B, 50B/PS, 50B/DP, 50B/PN, 51B, 51B/PS) [1] with a maximum of 6 expansion modules (UCS61B and/or UCS62B) [2] and a maximum of 2 expansion modules with digital inputs/outputs (UCS63B) [3] (example, see the following figure).
Page 47 Mechanical installation Expansion of the basic modules Plug the backplane bus connectors onto the standard profile rail before mounting the safety modules. When mounting the safety modules to the profile rail, contact is estab- lished with the backplane bus. The individual safety module slots are indicated by guide rails.
Page 48: Addressing An Expansion Module
Mechanical installation Expansion of the basic modules 4.6.3 Addressing an expansion module You must address an expansion module before you can use it. The address is as- ® signed automatically during the configuration in MOVISAFE Config UCS MA. The ad- dress of the expansion module is set using the address switch at the bottom of the module (see following figure).
Page 49: Electrical Installation
Electrical installation Connection and terminal description of the basic modules Electrical installation Connection and terminal description of the basic modules 5.1.1 Part numbers ® • MOVISAFE UCS50B: 18222382 ® • MOVISAFE UCS50B/PS: 18236324 ® • MOVISAFE UCS50B/DP: 28203666 ® • MOVISAFE UCS50B/PN: 28203674 ®...
Page 50 Electrical installation Connection and terminal description of the basic modules Description LED/terminal Function DIP switch S3 and S4: Address switch S3: High Byte Address switch PROFIBUS address: High for setting the PROFIBUS address (only Byte setting with UCS50B/DP) S4: Low Byte Address switch PROFIBUS address: Low Byte setting XDP: PROFIBUS connection (only UC-...
Page 51: Ucs51B And Ucs51B/Ps Terminal Description
Electrical installation Connection and terminal description of the basic modules Description LED/terminal Function X41: Relay output connection X41:1 K 0.11 Relay output 1 X41:2 K 0.12 X41:3 K 0.21 Relay output 2 X41:4 K 0.22 X43: Connection for digital inputs X43:1 DI 0.09 Digital input 9 (suitable for OSSD) X43:2 DI 0.10 Digital input 10 (suitable for OSSD)
Page 52 Electrical installation Connection and terminal description of the basic modules Description LED/terminal Function X11: Module voltage supply con- X11:1 DC 24 V nection X11:2 DC 24 V X11:3 0V24 reference potential X11:4 0V24 reference potential X12: Module voltage supply con- X12:1 DC 24 V nection X12:2 DC 24 V X12:3 0V24 reference potential...
Page 53 Electrical installation Connection and terminal description of the basic modules Description LED/terminal Function X31: Connection digital outputs X31:1 DO 0.02_P High-side output 2 X31:2 DO 0.02_M Low-side output 2 X31:3 DO 0.03_P High-side output 3 X31:4 DO 0.03_M Low-side output 3 X32: Configurable digital input/out- X32:1 DIO 0.03 Configurable digital input/output 3 (suitable for...
Page 54: Connection And Terminal Description Of Expansion Modules
Electrical installation Connection and terminal description of expansion modules Description LED/terminal Function X45: Connection for digital inputs X45:1 DI 0.09 Digital input 9 (suitable for OSSD). X45:2 DI 0.10 Digital input 10 (suitable for OSSD). X45:3 DI 0.11 Digital input 11 (suitable for OSSD). X45:4 DI 0.12 Digital input 12 (suitable for OSSD).
Page 55: Terminal Description Ucs63B
Electrical installation Connection and terminal description of expansion modules Description LED/terminal Function X17: Connection encoder X17:1 U_ENC_X.2 Encoder voltage supply for encoders directly con- voltage supply for encoder inter- nected to X8 encoder interface face X8 (only for UCS62B) X17:2 GND_ENC_X.2 Reference potential encoder supply voltage (op- tional) X17:3 N.
Page 56 Electrical installation Connection and terminal description of expansion modules Description LED/terminal Function X28: Connection of configurable X28:1 DIO X.01 Configurable digital input/output 1 (suitable for digital inputs/outputs as well as OSSD). pulse outputs X28:2 DIO X.02 Configurable digital input/output 2 (suitable for OSSD).
Page 57: Installation
Electrical installation Installation Installation 5.3.1 Installation notes The cable length for the digital inputs and outputs must usually not exceed 30 m. If the cable length exceeds 30 m, you must provide for measures to prevent unacceptable overvoltages. Appropriate measures include lightning protection for outer conductors, overvoltage protection of the plant on the inside as well as a protected cable routing.
Page 58: Installation Example
Electrical installation Voltage supply of the UCS..B multi-axis safety modules 5.3.3 Installation example The following figure shows the connection of braided shields in practice: 3779830539 Shield of encoder cable connected to shield plate of control components Mechanical cable relief Shield of motor cable connected to shield plate of power components Voltage supply of the UCS..B multi-axis safety modules ®...
Page 59: Digital Input Connection
Electrical installation Digital input connection • Always ensure safe electrical insulation against the voltage supply system (e.g. AC 230 V). For this purpose, select power supply units that comply with DIN EN 60742 or DIN EN 50178. When selecting the unit, make sure it has equipotential bonding between PE and DC 0 V on the secondary side.
Page 60 Electrical installation Digital input connection If you do not use the pulse outputs, you must provide for external measures, espe- cially an appropriate cable routing, to prevent a short circuit in the external wiring between different inputs and against the supply voltage of the UCS..B safety modules. Generally the digital inputs are designed for safety-related use only in combination with the pulse outputs (see chapter "Using pulse outputs").
Page 61 Electrical installation Digital input connection Digital inputs Achievable Note perform- ance Level (PL) DI X.05 to DI X.08 PL e 1-channel with pulse: • Predominantly high-level required > 100 × T High • At least one request/day due to the applica- tion • Fault detection on request PL d 1-channel without pulse:...
Page 62: Use Of The Pulse Outputs
Electrical installation Wiring of the outputs INFORMATION • X = 0: Basic module • X = 1 – 8: 1. to 8. Expansion module 5.5.1 Use of the pulse outputs ® In addition to the digital inputs, MOVISAFE UCS.B offers 2 pulse outputs P1 and P2 at the basic module and at each expansion module.
Page 63 Electrical installation Wiring of the outputs The relay outputs are checked for plausibility during each switching cycle. The relay outputs have to be tested (switched) cyclically to maintain the safety function. A test should be performed at least once per year. For increased demands, the test cycle is to be determined based on the application.
Page 64 Electrical installation Wiring of the outputs INFORMATION • Crossfaults and short circuits in the external wiring of the digital outputs are not detected. This is the reason why you have to rule out crossfaults or short circuits according to EN ISO 13849-2 table D.4 for a safety-related use of a digital output. •...
Page 65: Connection Of Outputs At The Basic Module
Electrical installation Wiring of the outputs 5.6.2 Connection of outputs at the basic module If a configurable digital input/output is configured as output, it acts as a safe digital out- put. Depending on the required performance level, you can use the digital or relay out- puts individually or combined in groups.
Page 66 Electrical installation Wiring of the outputs Output Output type Achievable Requirements performance Level (PL) K 0.1 Auxiliary output K 0.2 Auxiliary output 1) Static: No pulse test at output 2) Dynamic: Pulse test at output with test duration ≤ 500 µs INFORMATION •...
Page 67 Electrical installation Wiring of the outputs Permitted capacitive and inductive load at safe outputs The safe outputs have OSSD characteristics. This means that the safe outputs are cyclically scanned and the status is read for testing the cut-off capability. The cut-off capability test is carried out according to the following criteria: •...
Page 68 Electrical installation Wiring of the outputs Using the safe outputs to activate the STO safety function The safe digital outputs or the safe relay outputs can be used to control the STO (Safe ® ® ® Torque Off) safety function of MOVIDRIVE B, MOVITRAC B (X17) and MOVIAXIS (X7/X8) (see following figures).
Page 69 Electrical installation Wiring of the outputs ® ® MOVISAFE UCS5.B MOVIAXIS MXA81 DO 0.02_P DO 0.02_M DO 0.03_P DO 0.03_M +24V RGND DI 0.13 DI 0.14 DI 0.01 DI 0.02 DI 0.03 DI 0.04 18014400603899915 ® [1] X23 with MOVISAFE UCS50B, 50B/PS, 50B/DP and 50B/PN ®...
Page 70 Electrical installation Wiring of the outputs Use of the safe relay outputs SVI24 K 0.11 K 0.12 SOV24 K 0.21 VO24 K 0.22 DGND 18014401290315019 Use of configurable digital inputs/outputs ® ® MOVISAFE UCS51B MOVIAXIS MXA81 DIO 0.03 +24V DIO 0.04 RGND DIO 0.05 DIO 0.06...
Page 71: Connection Of Outputs At The Expansion Module
Electrical installation Wiring of the outputs ® ® MOVISAFE UCS51B MOVIAXIS MXA82 DIO 0.03 +24V DIO 0.04 RGND DIO 0.05 DIO 0.06 +24V RGND DIO 0.13 DIO 0.14 18014403653980683 5.6.3 Connection of outputs at the expansion module If a configurable digital input/output is configured as output, it acts as a safe digital out- put.
Page 72: Connection Of Position And Velocity Sensors
Electrical installation Connection of position and velocity sensors Output Output type Achievable Requirements performance Level (PL) DO X.00 to Auxiliary output DO X.01 DIO X.01 to Digital output, 1-channel, PL c Fault detection/error re- DIO X.10 static sponse according to cat. Digital output, 2-channel, PL e Outputs of different...
Page 73: General Installation Notes For Encoders
Electrical installation Connection of position and velocity sensors For fault detection in the encoder system, there are several diagnostics measures im- ® plemented in the MOVISAFE UCS..B safety modules depending on the selected en- coder configuration. They are activated automatically when selecting the encoder type ®...
Page 74: Combination Of Different Encoder Types With Movisafe
Electrical installation Connection of position and velocity sensors ® The connected encoders are parameterized using the MOVISAFE Config UCS MA software interface. The following table shows the connection options of the different encoders to the corresponding encoder interfaces of the safety modules. Safety module Encoder interface design D-sub socket...
Page 75 Electrical installation Connection of position and velocity sensors Double-encoder concept Double-encoder concepts can be implemented using diverse standard encoders. Double-encoder concept means that 2 encoders are used to monitor the safe move- ment. The safety module compares the two encoder signals, which reduces the re- quirements on the individual encoder.
Page 76 Electrical installation Connection of position and velocity sensors UCS62B Safety function (Double-axis monitor- ing) Encoder 1 Encoder 2 SEL SLP SCA HTL 2Z 1) Identical selection for axis 1 and 2. 2) Only one axis can be monitored. • There must be at least one signal from the SSI absolute encoder to activate posi- tion processing.
Page 77: Connection Of Htl Proximity Sensors
Electrical installation Connection of position and velocity sensors 5.7.5 Connection of HTL proximity sensors HTL proximity sensors are connected to the UCS61B and UCS62B axis modules via terminal X36 (DI X.05 – DI X.08). The digital inputs are used as counting inputs. The circuit logic of the HTL proximity sensors must be debounced.
Page 78 Electrical installation Connection of position and velocity sensors 2. Connection of an HTL proximity sensor with the combination 2Z/2Z. ® MOVISAFE UCS..B A (Ā) DI X.05 B (B) DI X.06 A (Ā) DI X.07 B (B) DI X.08 13808994059 HTL proximity sensor 1 HTL proximity sensor 2 X36 with UCS61B, UCS62B 3.
Page 79: Connection Of Ssi Encoders
Electrical installation Connection of position and velocity sensors 5.7.6 Connection of SSI encoders ® ® SSI encoders can be connected to MOVISAFE UCS..B and to MOVIDRIVE B or ® MOVIAXIS via split cable or encoder signal split box in parallel. Depending on the ®...
Page 80: Measuring Error During Speed Measurement
Electrical installation Connection of position and velocity sensors 5.7.7 Measuring error during speed measurement ® MOVISAFE UCS..B measures the speed up to a frequency of 500 steps/s using the time measuring method. Frequencies higher than 500 steps/second are measured us- ing the frequency measuring method. Both measuring methods are subject to a meas- uring error as shown below.
Page 81: Voltage Supply For Encoder Systems
Electrical installation Connection of position and velocity sensors 5.7.8 Voltage supply for encoder systems NOTICE The encoder system is connected to more than one voltage supply. More than one voltage supply can result in a destruction of the encoder. Undetected voltage dips can lead to a failure of the safety functions.
Page 82 Electrical installation Connection of position and velocity sensors MOVISAFE ® DC 24V UCS61B: X16 DC 12V UCS62B: DC 5V UCS62B: UCS50B/51B STATUS STATUS STATUS DI 13 14 P1 P2 DI 01 02 03 04 DI 01 02 03 04 DI 01 02 03 04 ENTER DO K1 K2 02 03 DI 05 06 07 08...
Page 83 Electrical installation Connection of position and velocity sensors ® Settings in MOVISAFE Config Minimum voltage Maximum voltage UCS MA INFORMATION • Ensure safe galvanic isolation of the encoder supply voltage to the AC 230 V or AC 400 V supply system. For this purpose, select power supply units that comply with VDE 0551, EN 60742 or DIN EN 0160.
Page 84: Connection Options For An Encoder System
Electrical installation Connection of position and velocity sensors 5.7.9 Connection options for an encoder system An encoder system can be connected as follows: • Using prefabricated cables • Using the encoder signal split box DAE70B/71B The following overview shows the connection options for an encoder system. Encoder signal split boxes Designation Description Connection...
Page 85 Electrical installation Connection of position and velocity sensors Designation Description Connection Part number Icon DAE72B Encoder signal split box • DIP switches 1 – 8: 22322232 for resolver (RES). ® Changeover MOVIDRIVE B/ ® MOVIAXIS • X70: Resolver connection ®...
Page 86 Electrical installation Connection of position and velocity sensors Connection cables for encoder signal split boxes The connection cables can be configured from 0.8 m to 6 m. Designa- Description Connection Part number Icon tion ® DAE80B Connection between en- MOVIDRIVE B: 18132650 coder signal split box and •...
Page 87 Electrical installation Connection of position and velocity sensors Designa- Description Connection Part number Icon tion ® DAE89B Connection between MOVIAXIS 18177743 DAE72B encoder signal • MXA:X13 ® split box and MOVIAXIS (Use only with UCS14B/ [II] PS). ® Operating Instructions – MOVISAFE UCS..B Multi-Axis Safety Modules...
Page 88 Electrical installation Connection of position and velocity sensors Cable sets for encoder signal split box The connection cables for the cable sets are delivered with a fixed length of 1.5 m. Designa- Description Connection Part num- Icon tion Cable set 1 • Includes following 18246907 For splitting the SIN/COS...
Page 89 Electrical installation Connection of position and velocity sensors Designa- Description Connection Part num- Icon tion Cable set 5 For splitting the SSI signals Includes following 28203046 for the following device com- cables: bination: • DAE84B ® • MOVIDRIVE B with •...
Page 90 Electrical installation Connection of position and velocity sensors Split cables and adapter cables The length of the adapter cables and the B-side of the split cables can be configured from 0.5 m to 6 m. [II] [III] 1982596747 A-side with fixed length (0.8 m) B-side with variable length (0.5 m to 6 m) Encoder card connection [II]...
Page 91: Profisafe Connection Of Movisafe Ucs..b/Ps Multi-Axis
Electrical installation PROFIsafe connection of MOVISAFE UCS..B/PS multi-axis Designa- Description Connection Part num- Icon tion ® DAE55B Splitting of SSI en- MOVIDRIVE B: 18114520 coder signal. • DEU21B:X15 ® DAE56B Encoder simulation ad- MOVIAXIS 18114644 apter. • XGH11A:X62 • XGS11A:X62 ®...
Page 92 Electrical installation PROFIsafe connection of MOVISAFE UCS..B/PS multi-axis Example of a fieldbus connection to PROFIsafe: PROFIBUS / PROFINET F-PLC PROFIsafe DHR21B/41B / DHF21B/41B DHR21B/41B / DHF21B/41B DFS12B / DFS22B DFS12B / DFS22B 120 Ω 120 Ω 120 Ω 120 Ω UCS..B/PS UCS..B/PS 4110988939...
Page 93: Xcs Communication Interface
Electrical installation PROFIsafe connection of MOVISAFE UCS..B/PS multi-axis – Capacitance per unit length: ≤ 40 pF/m at 1 kHz Suitable cables are CAN or DeviceNet™ cables. • The permitted total cable length is 80 m at a baud rate of 500 kBaud. • There must not be any potential shift between the devices connected via fieldbus. Take suitable measures to avoid potential shift, such as connecting the device ground connectors using a separate cable.
Page 94: Configuring The Profisafe Input Profile (Pii)
Electrical installation PROFIsafe connection of MOVISAFE UCS..B/PS multi-axis – Safe exchange of logic and process data to the higher-level controller ® – Diagnostic functions of MOVISAFE Config UCS MA (such as SCOPE) – Data backup in the event of device replacement •...
Page 95: Configuring The Profisafe Output Profile (Pio)
Electrical installation PROFIsafe connection of MOVISAFE UCS..B/PS multi-axis SSx 1 return SLI 1 return SDI 1 return Return EMU 1 SOS 1 return SLS 1 return SLS 2 return SLS 3 return SLS 4 return SLS 5 return SLS 6 return SLS 7 return SLS 8 return SOS 2 return...
Page 96 Electrical installation PROFIsafe connection of MOVISAFE UCS..B/PS multi-axis With DFS21B/22B, you can access the first 4 bytes (bit 0 – 31) bit-by-bit and the fol- lowing 4 bytes in the F‑PLC. The UCS..B/PS option monitors the bandwidth and pre- vents it from being exceeded. For detailed programming information, refer to the on- ®...
Page 97 Electrical installation PROFIsafe connection of MOVISAFE UCS..B/PS multi-axis Enable SCA 2 Enable SCA 3 Enable SCA 4 ® Operating Instructions – MOVISAFE UCS..B Multi-Axis Safety Modules...
Page 98: Sbus Connection Of Movisafe Ucs..b/Ps Multi-Axis
Electrical installation SBus connection of MOVISAFE UCS..B/PS multi-axis SBus connection of MOVISAFE UCS..B/PS multi-axis ® SBus connection of MOVISAFE UCS..B/PS multi-axis 5.9.1 Connecting the UCS..B/PS option Example of a fieldbus connection to CAN (SBus): ® • SBus sample circuit with 2 MOVISAFE UCS..B/PS modules and a DHF..B or DHR..B controller: CANopen (SBus)
Page 99: Xcd Communication Interface
Electrical installation SBus connection of MOVISAFE UCS..B/PS multi-axis • There must not be any potential shift between the devices connected via fieldbus. Take suitable measures to avoid potential shift, such as connecting the device ground connectors using a separate cable. •...
Page 100: Setting The Baud Rate And Address For Standard Communication
Electrical installation SBus connection of MOVISAFE UCS..B/PS multi-axis 5.9.3 Setting the baud rate and address for standard communication ® The baud rate and SBus address are set on the MOVISAFE UCS..B/PS safety mod- ules using DIP switches. The DIP switches are located behind the front cover of the UCS..B/PS option.
Page 101 Electrical installation SBus connection of MOVISAFE UCS..B/PS multi-axis 5. Close the front cover once you have set the DIP switches. To do so, tilt down the front cover (figure I). Use your finger to press the front cover until it audibly snaps in place (figure II).
Page 102: Sbus Data Frame
Electrical installation SBus connection of MOVISAFE UCS..B/PS multi-axis 5.9.4 SBus data frame With the PS option, logic and process data are transmitted together and are addition- ® ally packed in a MOVILINK message. This way, the logic data are transferred via SBus with 3 process data words via a gateway directly to the higher-level controller or 10 process data words are read in a ®...
Page 103: Profibus Connection Of Movisafe Ucs50B
Electrical installation PROFIBUS connection of MOVISAFE UCS50B It is not possible to adjust the process image of the logic data for access via 3 process data words. All 10 process data words logic data are always transferred in the setup mentioned above.
Page 104 Electrical installation PROFIBUS connection of MOVISAFE UCS50B XDP communication interface • Description Interface for standard communication via PROFIBUS. • Setting the PROFIBUS address. The PROFIBUS address of the diagnostic module can be set as required using ad- dress switches S3 and S4. Set the required address parameters in hexadecimal format.
Page 105 Electrical installation PROFIBUS connection of MOVISAFE UCS50B Data frame The transmission of logic data and process data is configured and activated via the ® signal channel block in MOVISAFE Config UCS MA. A maximum of 56 bits of logic data and 12 bytes of process data can be transmitted per axis module (max. 12 axes).
Page 106 Electrical installation PROFIBUS connection of MOVISAFE UCS50B Block Byte Bit position 0 – 7 Signal channel Address Signal channel data bit ID bit ID Bit ID 337 – 392 121 – 385 – 377 – 369 – 345 – 337 – 361 – 353 – 127 392 384 376 352 344 368 360...
Page 107: Profinet Connection Of Movisafe Ucs50B/Pn
Electrical installation PROFINET connection of MOVISAFE UCS50B/PN INFORMATION If the device is in alarm or error state, the associated alarm or error message is dis- played in bytes 6 and 7 (data bits 16 – 30). The status bit (byte 6, bit 7) changes to "1".
Page 108 Electrical installation PROFINET connection of MOVISAFE UCS50B/PN Data frame The transmission of logic data and process data is configured and activated via the ® signal channel block in MOVISAFE Config UCS MA. A maximum of 56 bits of logic data and 12 bytes of process data can be transmitted per axis module (max. 12 axes).
Page 109 Electrical installation PROFINET connection of MOVISAFE UCS50B/PN Block Byte Bit position 0 – 7 Signal channel Address Signal channel data bit ID bit ID Bit ID 337 – 392 121 – 385 – 377 – 369 – 345 – 337 – 361 – 353 – 127 392 384 376 352 344 368 360...
Page 110 Electrical installation PROFINET connection of MOVISAFE UCS50B/PN INFORMATION If the device is in alarm or error state, the associated alarm or error message is dis- played in bytes 6 and 7 (data bits 16 – 30). The status bit (byte 6, bit 7) changes to "1".
Page 111: Startup
Startup General startup information Startup General startup information 6.1.1 Requirements • The following requirements must be fulfilled to ensure successful startup: – The system must be configured correctly. ® – The MOVISAFE Config UCS MA software must be installed. The latest re- lease is available on the internet on the SEW‑EURODRIVE website or on the ®...
Page 112 Startup General startup information – Required hard disk space: about 100 MB – RAM: 512 MB or more recommended – Version: 01-04-xx-xx-00 and higher • Additional requirements for using the UCS..B/PS option with PROFIsafe fieldbus connection via PROFIBUS or PROFINET: ® –...
Page 113: Startup Steps
Startup Communication and establishing a connection 6.1.2 Startup steps • Make sure that the following tasks have been performed properly and in accord- ance with the application: ® – Installation of MOVISAFE UCS..B – Wiring – Terminal assignment – the safety cut-outs •...
Page 114: Xcd Or Xcs Communication Interfaces
Startup MOVISAFE® Assist UCS 6.2.2 XCD or XCS communication interfaces ® Communication via MOVITOOLS MotionStudio software is possible with PROFIsafe connection via XCD or XCS communication interfaces. 9007203351276043 ® With MOVITOOLS MotionStudio • Display device and diagnostic data of the UCS..B option in the parameter tree. •...
Page 115 Startup MOVISAFE® Assist UCS This requires a software module that has been created and validated using ® MOVISAFE Config UCS MA (incl. license dongle). For additional information, refer to the online help of the respective software. ® Operating Instructions – MOVISAFE UCS..B Multi-Axis Safety Modules...
Page 116: Validation
Validation Procedure Validation DANGER Correct function of the safety functions and the logic of the user program are not guaranteed without validation. Severe or fatal injuries. • Validate each safety function as well as the logic of the user program used in ®...
Page 117: Entries In The Acceptance Protocol
Validation Acceptance protocol 7.2.3 Entries in the acceptance protocol You can enter general information about the application (header data) in the accept- ance protocol. You can use the first page of the acceptance protocol to enter general information on the system (system designation, customer, supplier, setup operator, etc.).
Page 118: Determining/Checking The Response Times For Validation
Validation Determining/checking the response times for validation Determining/checking the response times for validation The total response time of the drive system has to be determined to assess the slow- ing-down path of the machine. For this purpose, all the response times of the affected components (electronic and mechanical) must be determined.
Page 119: Example 1
Validation Determining/checking the response times for validation 7.3.1 Example 1 The drive is monitored for safe speed (SLS safety function). Once the velocity is ex- ceeded, the drive is de-energized immediately via the UCS50B safety module. The 2 ® SIN/COS encoders are read into MOVISAFE UCS..B.
Page 120: Validation Of The Performance Level According To En Iso 13849-1
Validation Validation of the performance level according to EN ISO 13849-1 INFORMATION • The total response time becomes longer when using overspeed distance monitor- ing of the SLS safety function. For an example of how to calculate the response time of overspeed distance monitoring, refer to the "Calculating the response time with overspeed distance monitoring"...
Page 121: Operation
Operation Meaning of the 7-segment display Operation Meaning of the 7-segment display ® The 7-segment display is used to indicate the status of MOVISAFE 7-segment Mode Description display/ status Synchronization of backplane bus. Check if expansion modules are present. STARTUP STARTUP Synchronization between both processor systems and check of the configuration/firmware data.
Page 122: Meaning Of The Status Led
Operation Meaning of the status LED INFORMATION • In states b, 1, 2, 3 and 5, the outputs are automatically switched off by the firm- ware. ® • In status 4, the implemented MOVISAFE program is processed and the con- figured outputs are switched.
Page 123: Operating States
Operation Operating states Operating states 8.5.1 Switch-on sequences ® Each time MOVISAFE UCS..B is restarted successfully, the following 4 phases are run through and displayed in the 7-segment display on the front of the device. 7-seg- Mode Description ment dis- play Synchronization of backplane bus.
Page 124: Led Display On The Expansion Module
Operation Operating states LED DIO 01 – 20 LED display Description Flashing green • Configured as input: Signal present at digital input • Configured as output: Digital output has tripped LED DO K1, K2 LED display Description Flashing green The relay output has tripped. LED DO 02, 03 LED display Description...
Page 125: Service
Service Function test Service Function test The proper functioning of the safety functions has to be checked once a year to en- sure the safety of the module. This is done by testing the function or switch-off of the modules used in the parameterization (inputs, outputs, monitoring functions, and logic modules).
Page 126: Replacing The Basic Module
Service Replacement of the basic module INFORMATION • The 3 different CRC codes are indicated with a letter and 5 digits. – Program CRC (P XXXXX) – Parameter CRC (C XXXXX) – Overall CRC (L XXXXX) • After pressing the <ENTER> key for more than 3 seconds, the CRC codes are displayed at the basic module.
Page 127: Concluding Measures
Service Replacing the axis expansion module 9.3.3 Concluding measures After the new basic module has been installed and configured, the following final measures must be taken: 1. Perform a visual inspection (correct installation, swapped connections, etc.) 2. Read the CRC codes (3) from the new basic module. They must be identical to those in the acceptance protocol.
Page 128 Service Replacing the axis expansion module 4. Read the device address from the bottom of the axis expansion module. 5. Set the same device address on the new axis expansion module. 6. Install the new axis expansion module on the standard profile rail. This re-estab- lishes the connection to the backplane bus.
Page 129: Replacing An Ssi Absolute Encoder
Service Replacing an SSI absolute encoder Replacing an SSI absolute encoder Two cases are distinguished when replacing an SSI absolute encoder: Position processing in UCS..B Application Not active Simple speed monitoring: • No encoder offset necessary Active (without EOS safety function) Positions are monitored: •...
Page 130: Replacing The Ssi Absolute Encoder With Active Position Processing
Service Replacing an SSI absolute encoder Concluding measures Once the new SSI absolute encoder has been installed and connected, perform a visual inspection (correct installation, swapped encoder connections, etc.). 9.5.2 Replacing the SSI absolute encoder with active position processing Preparation The following components are required to perform the necessary steps for replacing an SSI absolute encoder when position processing is active: ®...
Page 131 Service Replacing an SSI absolute encoder 12. Send the new configuration to the basic module. 13. Start the sent configuration. 14. Use the SCOPE function to check the displayed position of the encoder. 15. Re-open the encoder dialog and calculate the offset of the new SSI absolute en- coder for the application.
Page 132: Replacing The Ssi Absolute Encoder With Active Position Processing With Eos Function
Service Replacing an SSI absolute encoder 9.5.3 Replacing the SSI absolute encoder with active position processing with EOS function Preparation The SSI absolute encoder may only be replaced by the same encoder type. Replacing an SSI absolute encoder Proceed as follows to replace an SSI absolute encoder with active position pro- cessing with EOS safety function: 1.
Page 133: Types Of Error And Alarm Messages
Service Types of error and alarm messages Types of error and alarm messages ® MOVISAFE UCS..B basically distinguishes between 4 types of messages as follows. Mes- Description Impact on the Reset condition sage system UCS..B ® Fault The last active process is the All outputs are dis- Switching MOVISAFE operation of the 7-segment...
Page 134: Disposal
Service Disposal Disposal Observe currently applicable national regulations. Dispose of the following materials separately in accordance with the country-specific regulations in force, as: • Electronics scrap • Plastics • Sheet metal • Copper ® Operating Instructions – MOVISAFE UCS..B Multi-Axis Safety Modules...
Page 135: Technical Data
Technical data General technical data Technical data 10.1 General technical data ® MOVISAFE UCS..B, all sizes Protection class IP20 (EN 60529) Interference immunity Meets EN 55011 and EN 61000-6-2 Interference emission Meets EN 61000‑6‑4 (EN 55011) Ambient temperature 0 °C – 50 °C Storage temperature -10 °C – 70 °C Climate class 3k3 according to EN 60721-3-3 Service life...
Page 136: Technical Data Of The Inputs
Technical data Technical data of the inputs 10.3 Technical data of the inputs Type 1 according to EN 61131-2. Digital inputs DI 0.01 to DI 0.04 Nominal voltage DC 24 V Nominal input current 0.02 A High level DC 15 V – DC 30 V Low level DC -3 V to DC +5 V OSSD-suitable DI 0.05 to DI 0.08 Nominal voltage...
Page 137: Technical Data: Outputs
Technical data Technical data: Outputs 10.4 Technical data: Outputs Digital outputs DO X.00 to DO X.01 Output voltage DC 24 V DO X.04 to DO X.07 Nominal output current 0.1 A DO X.02_P Output voltage DC 24 V Nominal output current 0.5 A DO X.02_M Output voltage Nominal output current 0.5 A...
Page 138: Safety Characteristics Basic Modles
Technical data Safety characteristics basic modles 10.5 Safety characteristics basic modles ® 10.5.1 MOVISAFE UCS50B, UCS50B/DP, UCS50B/PN Characteristic values according to EN 62061/IEC 61508 EN ISO 13849-1 Safety class/underlying standards SIL 3 according to PL e IEC 61508 System structure 1oo2D 2 channels (corres- ponds to category 4) Operating mode selection "High demand"...
Page 139: Movisafe ® Ucs50B/Ps
Technical data Safety characteristics basic modles ® 10.5.2 MOVISAFE UCS50B/PS Characteristic values according to EN 62061/IEC 61508 EN ISO 13849-1 Safety class/underlying standards SIL 3 according to PL e IEC 61508 System structure 1oo2D 2 channels (corres- ponds to category 4) Operating mode selection "High demand" according to IEC 61508 Probability of dangerous failure 1.4 × 10...
Page 140: Movisafe Ucs51B
Technical data Safety characteristics basic modles ® 10.5.3 MOVISAFE UCS51B Characteristic values according to EN 62061/IEC 61508 EN ISO 13849-1 Safety class/underlying standards SIL 3 according to PL e IEC 61508 System structure 1oo2D 2 channels (corres- ponds to category 4) Operating mode selection "High demand" according to IEC 61508 Probability of dangerous failure 1.6 × 10...
Page 141: Safety Characteristics Axis Expansion Modules
Technical data Safety characteristics axis expansion modules ® 10.5.4 MOVISAFE UCS51B/PS Characteristic values according to EN 62061/IEC 61508 EN ISO 13849-1 Safety class/underlying standards SIL 3 according to PL e IEC 61508 System structure 1oo2D 2 channels (corres- ponds to category 4) Operating mode selection "High demand"...
Page 142: Movisafe ® Ucs62B
Technical data Safety characteristics expansion module ® 10.6.2 MOVISAFE UCS62B Characteristic values according to EN 62061/IEC 61508 EN ISO 13849-1 Safety class/underlying standards SIL 3 according to PL e IEC 61508 System structure 1oo2D 2 channels (corres- ponds to category 4) Operating mode selection "High demand" accord- ing to IEC 61508 Probability of dangerous failure per 1.2 × 10...
Page 143: Movisafe ® Response Times
Technical data Response times of MOVISAFE Response times of MOVISAFE ® 10.8 MOVISAFE response times The response time is an important safety-relevant value and must be considered for any application. The following section lists response times for individual functions. If this data is insufficient for a specific application, you have to perform a measurement to validate the actual behavior.
Page 144: Response Times Of The Basic Modules
Technical data Response times of MOVISAFE 10.8.1 Response times of the basic modules ® The calculation of response times for MOVISAFE UCS..B multi-axis modules is based on the cycle time of the system. The cycle time (t ) can be configured in 3 Cycle ®...
Page 145: Response Times Of The Expansion Modules
Technical data Response times of MOVISAFE 10.8.2 Response times of the expansion modules ® The calculation of response times for MOVISAFE UCS..B is based on the cycle time of the system. The cycle time (t ) is 16, 24 or 32 ms depending on the configuration Cycle ®...
Page 146: Response Times For Fast_Channel
Technical data Response times of MOVISAFE 10.8.3 Response times for Fast_Channel ® Fast_Channel refers to a MOVISAFE characteristic that allows for a faster response to a safety function with speed requirements than in normal cycle (16/24/32 ms). The response time of the Fast_Channel is made up of a 2 ms sampling time and a 2 ms response time for signaling on the backplane bus of the module.
Page 147: Diagnostic Values
Technical data Diagnostic values 10.9 Diagnostic values The diagnostic values specify the diagnostic coverage (DC value) that can be as- sumed for calculating the performance level. 10.9.1 Digital inputs INFORMATION • Refer to the manufacturer's specifications (MTTF , FIT values, etc.) for a safety- relevant assessment of the sensor subsystem.
Page 148 Technical data Diagnostic values Input element Parameterized/opera- DC value Definition of the Comment properties tional tests measure 2 channels > 90% Cross comparison of With fault exclusion, short input signals with dy- circuit possible up to DC = namic test if short cir- cuits cannot be detec- ted (with multiple in- puts/outputs).
Page 149: Digital Outputs
Technical data Diagnostic values 10.9.2 Digital outputs INFORMATION • Use the manufacturer's specification (MTTF , FIT values, B value, etc.) for a safety assessment of the output subsystem when using external elements in the switch-off circuit, e.g. for switching amplification. •...
Page 150: General Diagnostics For Encoder Interface
Technical data Diagnostic values 10.9.3 General diagnostics for encoder interface General assessment of the diagnostics coverage (DC) for sensors for position and/or velocity detection according to EN ISO 13849-1. Measure DC value Comment Cross comparison of input signals > 99% Use only for: Monitoring of dual-channel and direct and intermediate res- sensor systems or the rel-...
Page 151: Specification Of Encoder Interfaces
Technical data Specification of encoder interfaces INFORMATION • Refer to the manufacturer's specifications (MTTF , FIT values, etc.) for a safety- relevant assessment of the sensor subsystem. • If the manufacturer requires specific diagnostic measures to ensure the specified safety-relevant values, these measures must be checked according to the previ- ous table with respect to the specific encoder.
Page 152: Ttl Encoder
Technical data Specification of encoder interfaces Diagnostics Parameter Fault threshold Clock rate monitoring 100 kHz < f < 350 kHz Plausibility velocity compared to posi- ΔP > 2 × v × t tion ΔP = position change v = current velocity t = 8 ms 10.10.2 TTL encoder Connection to X7 or X8 Physical Layer RS422-complatible Measuring signal A/...
Page 153: Htl Proximity Sensor
Technical data Plug connectors of basic module 10.10.4 HTL proximity sensor Connection to: • X32 for UCS50B • X36 for UCS51B Signal level DC 24 V/0 V Max. input fre- 6 kHz, circuit logic of the HTL proximity sensor must be de- quency bounced. 10.11 Plug connectors of basic module 10.11.1 Pin assignment X6 Type: RJ10 plug connector...
Page 154: Pin Assignment X12
Technical data Plug connectors of basic module 10.11.3 Pin assignment X12 UCS50B Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal ment DC 24 V DC 24 V supply voltage DC 20.4 V – 27.6 V DC 24 V 0V24 0 V reference potential 0V24 UCS51B Type: 4-pin Phoenix terminal, max.
Page 155: Pin Assignment X14
Technical data Plug connectors of basic module 10.11.5 Pin assignment X14 UCS51B Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Terminal Assign- Signal description Specification ment DC 24 V DC 24 V supply voltage DC 20.4 V – 27.6 V DC 24 V 0V24 0 V reference potential 0V24 10.11.6 Pin assignment X15 UCS51B...
Page 156: Pin Assignment X22
Technical data Plug connectors of basic module UCS51B 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal ment DI 0.13 Digital input 13 DC 24 V, suitable for OSSD DI 0.14 Digital input 14 DC 24 V, suitable for OSSD Pulse output 1 for crossfault 24 V with fixed...
Page 157: Pin Assignment X25
Technical data Plug connectors of basic module UCS51B Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal ment DIO 0.11 Configurable digital input/ DC 24 V, 0.25 A, output 11 suitable for OSSD DIO 0.12 Configurable digital input/ DC 24 V, 0.25 A, output 12 suitable for OSSD...
Page 158: Pin Assignment X32
Technical data Plug connectors of basic module 10.11.12 Pin assignment X32 UCS51B Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal ment DIO 0.03 Configurable digital input/ DC 24 V, 0.25 A, output 03 suitable for OSSD DIO 0.04 Configurable digital input/ DC 24 V, 0.25 A,...
Page 159: Pin Assignment X35
Technical data Plug connectors of basic module 10.11.14 Pin assignment X35 UCS51B Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal ment DI 0.05 Digital input 05 DC 24 V DI 0.06 Digital input 06 DC 24 V DI 0.07 Digital input 07...
Page 160: Pin Assignment X43
Technical data Plug connectors of basic module 10.11.17 Pin assignment X43 UCS50B Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal descrip- Specification minal ment tion DI 0.09 Digital input 09 DC 24 V, suitable for OSSD DI 0.10 Digital input 10 DC 24 V, suitable for OSSD...
Page 161: Pin Assignment Xdp
Technical data Plug connectors of basic module 10.11.19 Pin assignment XDP UCS50B/DP Type: D-sub socket Signal N.C. N.C. Data B N.C. GND bus +5 V bus N.C. Data A N.C. 10.11.20 Pin assignment XPN UCS50B/PN Type: RJ45 plug connector Signal Description Transmit data + TD−...
Page 162: Pin Assignment Xcd
Technical data Plug connectors axis expansion module INFORMATION A cable bridge between pins 1 and 4 terminate the CAN-S with 120 Ω. 10.11.22 Pin assignment XCD UCS50B/PS and UCS51B/PS Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal...
Page 163: Pin Assignment X16
Technical data Plug connectors axis expansion module 10.12.2 Pin assignment X16 UCS61B Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assignment Signal description Specification minal U_ENC_1 Encoder supply DC 5 V – DC 24 V voltage X7 GND_ENC_1 Reference potential for encoder supply voltage N.
Page 164: Pin Assignment X26
Technical data Plug connectors axis expansion module 10.12.4 Pin assignment X26 UCS61B Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal ment DI X.01 Digital input 01 DC 24 V, suitable for OSSD DI X.02 Digital input 02 DC 24 V, suitable for OSSD...
Page 165: Pin Assignment X46
Technical data Plug connectors of expansion module 10.12.6 Pin assignment X46 Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal ment DI X.09 Digital input 09 DC 24 V, suitable for OSSD DI X.10 Digital input 10 DC 24 V, suitable for OSSD DI X.11...
Page 166: Pin Assignment X28
Technical data Plug connectors of expansion module 10.13.3 Pin assignment X28 Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal ment DIO X.01 Configurable digital input/ DC 24 V, 0.25 A output 01 DIO X.02 Configurable digital input/ DC 24 V, 0.25 A output 02 Pulse output 1 for cross-...
Page 167: Pin Assignment X39
Technical data Plug connectors of expansion module 10.13.6 Pin assignment X39 Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm Coding Ter- Assign- Signal description Specification minal ment DI 0.05 Digital input 05 DC 24 V DI 0.06 Digital input 06 DC 24 V DI 0.07 Digital input 07 DC 24 V...
Page 168: Dimension Drawing
Technical data Dimension drawing 10.14 Dimension drawing STATUS DI 13 14 P1 P2 DI 01 02 03 04 ENTER DI 05 06 07 08 DO K1 K2 02 03 DI 09 10 11 12 UCS50B 4129898891 ® MOVISAFE Size (H × D × W) Weight Fastening UCS50B 100 × 115 × 67.5...
Page 169 ® MOVISAFE UCS..B declaration of conformity ® MOVISAFE UCS..B declaration of conformity EU Declaration of Conformity Translation of the original text 901260211/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® Safety-related component of the product MOVISAFE UCS50B...
Page 170: Movisafe ® Ucs
Appendix Reference tables of the inputs and outputs Appendix 12.1 Reference tables of the inputs and outputs The following reference tables list the designations of the inputs and outputs in this ® documentation and the MOVISAFE Config UCS software interface. 12.1.1 Inputs on the basic module UCS50B/51B:...
Page 171: Inputs On The Axis Expansion Module
Appendix Reference tables of the inputs and outputs Designation in ® Documenta- MOVISAFE Config Function tion DIO 0.10 EAE 0.10 Configurable digital input/output 10 DIO 0.11 EAE 0.11 Configurable digital input/output 11 DIO 0.12 EAE 0.12 Configurable digital input/output 12 DIO 0.13 EAE 0.13 Configurable digital input/output 13...
Page 172: Inputs On The I/O Expansion Module
Appendix Reference tables of the inputs and outputs 12.1.3 Inputs on the I/O expansion module UCS63B: Designation in ® Documenta- MOVISAFE Config Function tion DI X.01 E X.1 Digital input 1 DI X.02 E X.2 Digital input 2 DI X.03 E X.3 Digital input 3 DI X.04...
Page 173 Appendix Reference tables of the inputs and outputs Designation in ® Documenta- MOVISAFE Config Function tion DO 0.01 A 0.2 Auxiliary output DO 0.02_P AD 0.0_P Auxiliary output In combination: DO 0.02_M AD 0.0_M Auxiliary output Safe output DO 0.03_P AD 0.1_P Auxiliary output In combination:...
Page 174 Appendix Reference tables of the inputs and outputs Designation in ® Documenta- MOVISAFE Config Function tion DIO 0.20 EAE 0.20 Configurable digital input/output 20 12.1.5 Outputs on the I/O expansion module UCS63B: Designation in ® Documenta- MOVISAFE Config Function tion DO X.00 A X.1 Auxiliary output...
Page 175 Index Index Numerical Connection of outputs at the basic module .. 65 Using the safe outputs to control the STO safety 7-segment display, description ...... 121 function............ 68 Connection of outputs at the expansion module . 71 Connection options for an encoder system Abbreviations used ..........
Page 176 Index Connection and terminal description of UCS50B, Installation 50B/PS, 50B/DP, 51B, 51B/PS basis modules ... Mechanical ............. 41 49 Installation clearance........... 43 Connection of outputs ........ 62 With backplane bus connector ....... 43 Example of EMC-compliant installation.. 58 Without backplane bus connector .... 43 Measures for electromagnetic compatibility ...
Page 177 Index ® ® MOVISAFE UCS..B device replacement Plug connectors of basic module MOVISAFE UCS..B multi-axis ......... 153 Replacement of the basic module .... 125 X11, pin assignment........ 153 Replacing the expansion module .... 127 X12, pin assignment........ 154 ® MOVISAFE UCS50B, device structure ....
Page 178 Index ® PROFINET connection of MOVISAFE UCS50B/ Error and alarm messages ...... 133 PN .............. 107 Function test.......... 125 Data frame............ 108 Modification/changes to the device .... 125 Description ........... 107 Replacement of the basic module .... 125 XPN communication interface ...... 107 Replacing the expansion module ....
Page 179 Index Response times of the basic modules.. 144 Transport notes ........... 15 ® Response times of the expansion modules.. 145 Type designation MOVISAFE UCS..B, Structure ... 18 ® Technical data of MOVISAFE UCS..B multi-axis Plug connectors of axis expansion module .. 162 Plug connectors of expansion module ..
Page 180 Fax +213 21 8222-84 Bellevue http://www.reducom-dz.com 16200 El Harrach Alger info@reducom-dz.com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín http://www.sew-eurodrive.com.ar Prov. de Buenos Aires sewar@sew-eurodrive.com.ar...
Page 181 Address list Cameroon Sales Douala SEW-EURODRIVE S.A.R.L. Tel. +237 233 39 02 10 Ancienne Route Bonabéri Fax +237 233 39 02 10 P.O. Box info@sew-eurodrive-cm B.P 8674 Douala-Cameroun Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999...
Page 182 Address list Colombia Assembly Bogota SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 17 No. 132-18 Fax +57 1 54750-44 Service Interior 2 Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá sew@sew-eurodrive.com.co Croatia Sales Zagreb KOMPEKS d. o. o. Tel.
Page 183 Address list France Lyon SEW-USOCOME Tel. +33 4 74 99 60 00 75 rue Antoine Condorcet Fax +33 4 74 99 60 15 38090 Vaulx-Milieu Nantes SEW-USOCOME Tel. +33 2 40 78 42 00 Parc d’activités de la forêt Fax +33 2 40 78 42 20 4 rue des Fontenelles 44140 Le Bignon Paris...
Page 184 Address list Germany Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 97076 Würzburg-Lengfeld dc-wuerzburg@sew-eurodrive.de Drive Service Hotline / 24 Hour Service 0 800 SEWHELP 0 800 7394357 Great Britain Assembly Normanton SEW-EURODRIVE Ltd. Tel.
Page 185 Address list Indonesia Surabaya PT. TRIAGRI JAYA ABADI Tel. +62 31 5990128 Jl. Sukosemolo No. 63, Galaxi Bumi Permai Fax +62 31 5962666 G6 No. 11 sales@triagri.co.id Surabaya 60111 http://www.triagri.co.id Surabaya CV. Multi Mas Tel. +62 31 5458589 Jl. Raden Saleh 43A Kav. 18 Fax +62 31 5317220 Surabaya 60174 sianhwa@sby.centrin.net.id...
Page 186 Address list Lebanon Sales (Lebanon) Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532 B. P. 80484 Fax +961 1 494 971 Bourj Hammoud, Beirut ssacar@inco.com.lb Sales (Jordan, Kuwait , Beirut Middle East Drives S.A.L. (offshore) Tel. +961 1 494 786 Saudi Arabia, Syria) Sin El Fil.
Page 187 Fax +595 21 3285539 Departamento Central sewpy@sew-eurodrive.com.py Fernando de la Mora, Barrio Bernardino Peru Assembly Lima SEW EURODRIVE DEL PERU S.A.C. Tel. +51 1 3495280 Sales Los Calderos, 120-124 Fax +51 1 3493002 Service Urbanizacion Industrial Vulcano, ATE, Lima http://www.sew-eurodrive.com.pe sewperu@sew-eurodrive.com.pe...
Page 188 Address list Sambia representation: South Africa Senegal Sales Dakar SENEMECA Tel. +221 338 494 770 Mécanique Générale Fax +221 338 494 771 Km 8, Route de Rufisque http://www.senemeca.com B.P. 3251, Dakar senemeca@senemeca.sn Serbia Sales Belgrade DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV floor...
Page 189 Address list South Korea Busan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 51 832-0204 28, Noksansandan 262-ro 50beon-gil, Fax +82 51 832-0230 Gangseo-gu, Busan, Zip 618-820 Spain Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70 Sales Parque Tecnológico, Edificio, 302 Fax +34 94 43184-71 Service 48170 Zamudio (Vizcaya)
Page 190 Address list Ukraine Assembly Dnipropetrovsk ООО «СЕВ-Евродрайв» Tel. +380 56 370 3211 Sales ул. Рабочая, 23-B, офис 409 Fax +380 56 372 2078 Service 49008 Днепропетровск http://www.sew-eurodrive.ua sew@sew-eurodrive.ua Uruguay Assembly Montevideo SEW-EURODRIVE Uruguay, S. A. Tel. +598 2 21181-89 Sales Jose Serrato 3569 Esqina Corumbe Fax +598 2 21181-90 CP 12000 Montevideo...
Page 196 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 76646 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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SEW-Eurodrive MOVISAFE UCS50B Operating Instructions Manual

1 General Information

2 Safety Notes

3 Device Structure

4 Mechanical Installation

5 Electrical Installation

6 Startup

7 Validation

8 Operation

9 Service

10 Technical Data

12 Appendix

11 Movisafe ® Ucs

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