Table of Contents
Advertisement
Quick Links
www.bergab.ru
ECP Electrically driven cartridge pump unit
for single-line centralized lubrication systems
Version 01
Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071
Original installation instructions following machinery
directive
2006/42/EC for incomplete machines with
corresponding operating instructions
EN
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for SKF ECP
Summary of Contents for SKF ECP
- Page 1 Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 Original installation instructions following machinery directive ECP Electrically driven cartridge pump unit 2006/42/EC for incomplete machines with corresponding operating instructions for single-line centralized lubrication systems Version 01...
- Page 2 EC Declaration of incorporation EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B The manufacturer SKF Lubrication Systems Germany GmbH, Berlin Facilities Motzener Straße 35/37 12277 Berlin Germany hereby declares the correspondence of the partly completed machinery...
- Page 3 Germany www.skf.com/lubrication. Phone: +49 (0) 6227 33-0 Fax: +49 (0) 6227 33-259 Copyright/ Integration of the instructions Berlin Facilities © SKF Lubrication Systems Germany GmbH Central Customer Service Motzener Straße 35/37 All rights reserved. 12277 Berlin Germany These instructions are copyright-protected.
-
Page 4: Table Of Contents
Assembly of the product Qualiied technical personnel Product code Lubricant feed line connection Electric current hazard Mounting of the lubrication lines by means of SKF plug-in connector 27 Hazard from system pressure or hydraulic pressure Electrical connection Operation 4.7.1 General information Assembly, maintenance, 4.7.2 Electrical characteristics,... - Page 5 Lubrication units General information 4. Assembly 7. Maintenance General notes related to assembly 37 General information Maintenance schedule 5. Design and function Service General information Set-up of the ECP 8. Troubleshooting cartridge pump unit Start-up, product and Functional description system failures...
- Page 6 www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 Explanation of symbols and signs Explanation of symbols and signs You will find these symbols, which warn of Please read these instructions thoroughly Possible symbols specific dangers to persons, material assets, and heed the warning and safety notes. Meaning Symbol or the environment, next to all safety in-...
- Page 7 Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 Explanation of symbols and signs Abbreviations and conversion factors Markings attached to the ECP must be ob- Abbreviations served and kept in fully legible conditions. regarding Ounce approx. approx. pounds per square inch °C...
-
Page 8: Safety Instructions
www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 1. Safety instructions 1. Safety instructions 1.1 General safety instructions 1.2 General behaviour when handling the product The owner must ensure that the installation o Clearly define and observe responsibilities instructions have been read by any persons o The product may only be used in aware- for different activities. -
Page 9: Qualiied Technical Personnel
Product training can also be performed by lations, and assembly conditions as a result SKF in exchange for costs incurred. of their training, experience, and instruction. They are qualified to carry out the required activities and in doing so recognize and avoid any potential hazards. -
Page 10: Electric Current Hazard
www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 1. Safety instructions 1.4 Electric current hazard 1.5 Hazard from system pressure or 1.6 Operation hydraulic pressure The following must be observed when working on the product. WARNING WARNING Electric shock System pressure o All information within these instructions Assembly, maintenance, and Hydraulic pressure... -
Page 11: Assembly, Maintenance, Malfunctions, Shutdown, Disposal
The electrically driven cartridge pump unit supervisors) must be informed of the activity place fuses by such of the same type. ECP has been designed to provide single- prior to starting any work. Observe the pre- line centralized lubrication systems with cautionary operational measures and work o Ensure proper grounding of the product. -
Page 12: Foreseeable Misuse
Use is permitted exclusively for ECP- ing temporary and occasional permanent of the ECP and represents a purpose other approved lubricants provided in SKF single- operation. than the intended. -
Page 13: Disclaimer Of Liability
Instructions of the suppliers of purchased parts. o the installation of non-original SKF components. o Safety data sheet (MSDS) of the lubricant or material used. o inappropriate usage. -
Page 14: Existing Residual Risks
www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 1. Safety instructions 1.12 Existing residual risks (residual risk evaluation) Residual risks Remedy Installation life cycle People slipping due to floor contamination with spilled or leaked lubricant. • Exercise caution when changing the cartridge. •... - Page 15 Residual risks Remedy Life cycle - maintenance Electric shock • Disconnect the ECP from the power supply before carrying out any maintenance works. People slipping due to floor contamination • Exercise caution when changing the cartridge. with spilled or leaked lubricant.
- Page 16 www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 1. Safety instructions Residual risks Remedy Life cycle - shutdown, disposal • Dispose of contaminated parts following the relevant legal and operational regulations. Contamination of the environment with lubricant and wetted parts.
-
Page 17: Lubricants
CLP Regulation EC 67/548 annex I, part 2-5 selections. the machine or system in cooperation with may only be filled into SKF centralized lubrica- the lubricant supplier. tion systems and components and delivered When selecting a lubricant, the type of... -
Page 18: Approved Lubricants
All economic and environmental as- using lubricants that meet the specifications pects must also be considered. Only lubricants approved for the ECP may in the technical data. Depending on the be used. Unsuitable lubricants can lead to product design, these lubricants may be oils failure of the product and to property or fluid greases. - Page 19 www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 2. Lubricants 2.4 Lubricants and the environment 2.5 Lubricant hazard ATTENTION WARNING ATTENTION Lubricants may pollute ground and wa- Lubricants Adhere to the respective safety instructions ters. Lubricants have to be handled and The products must be leakproof.
- Page 20 Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 3. Overview 3. Overview Components of the ECP Fig. 1 Components of the ECP Item Description ECP Pump body Lubricant outlet 1 with SKF plug-in connector as an option Lubricant outlet 2 with SKF plug-in connector as an option...
- Page 21 Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 3. Overview 3.1 Product code ECP 1-1W A A 1 1- 0 0 0 000 Example: Electrically driven cartridge pump unit ECP Pump Output per lubricant outlet 1 = 12 cm³/min- see chapter Technical data, page 48...
-
Page 22: Assembly
4.1 General information The electrically driven cartridge pump sible transport locking devices (e. g. closure the following: unit ECP may be installed, operated and plugs) must be removed. maintained by qualified technical personnel Keep the packaging material until any dis- o When assembling the piston pump unit, only. -
Page 23: Minimum Assembly Dimensions
Fig. 2 Adhere to safety distances and regional prescriptions on assembly Ensure sufficient space for maintenance and prevention of accidents. work or for a possible disassembly of the ECP by observing the minimum assembly dimensions. -
Page 24: Connection Dimensions, Mounting Bores And Minimum Assembly Dimensions
Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 4. Assembly 4.3 Connection dimensions, mounting bores and minimum assembly dimensions ECP Assembly drawing, Fig. 2 Illustration with optional accessories, see chapter 11 Minimum assembly dimensions A = height: 440 mm B = width... -
Page 25: Assembly Of The Product
Fig. 2 and Fig. 3 • Mounting bores to be provided by the Mounting template, Fig. 3 To mount the ECP there are available 6 op- customer on the mounting surface (rec- tional mounting bores. 4 screws are required ommended diameter 8.5 mm) following... -
Page 26: Lubricant Feed Line Connection
Leaking lubricant represents a po- ating pressure of the ECP, the admissible tential hazard. Seal leaks without temperatures and the lubricants to be delay and remove spilled or leaked supplied. -
Page 27: Mounting Of The Lubrication Lines By Means Of Skf Plug-In Connector
• Use tube cutter to cut the tube to be For disassembly of the plastic tube (1) mounted (1) to length. press the chuck (4) into the SKF plug- SKF plug-in connectors are available in two in connector. The plastic tube (1) is also versions, for metal or for plastic tubes. -
Page 28: Electrical Connection
Connection of the motor or its cable must Metal tube (1) be done in such way that a permanently The ECP cartridge pump unit is driven by a safe electrical connection is maintained Collet chuck (4) 24 V DC motor. - Page 29 www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 4. Assembly Electrical connection, Fig. 7 Electrical connection, Fig. 6 Legend of Fig. 6 PELV = Protective Extra Low Voltage Plug XS1 (Voltage supply) 24V DC Assignment Switching signal L+/S Mass PE 1 Voltage supply 24 V DC Protective earth PE Plug XS2 (Filling level switch WS)
-
Page 30: Electrical Characteristics, Version 24 V Dc
www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 4. Assembly 4.7.2 Electrical characteristics, version 24 V DC Electrical characteristics, 24 V DC version ATTENTION Type of protection following EN 60529 IP 54 The speciied supply voltage is 24 V DC. Motor Verify proper protection of the electric Operating voltage 24 VDC... -
Page 31: Vent Centralized Lubrication System
• Clean outlet, dispose of leaked lubricant free from bubbles. Prerequisites: • Connect lubricant line (5) to the ECP (1) • Connect lubricant lines The ECP cartridge pump unit (1) must be mounted according to the description. - Page 32 www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 4. Assembly Single-line centralized lubrication system, Fig. 7 Machine control unit/ extern DK External process control station 24 VDC Lubrication points Single-line metering device...
-
Page 33: Notes Related To The Type
Characteristics of the type identification plate, Fig. 8 The protective regulations of Low Voltage Directive 2014/35/EU are fulfilled accord- Type designation (order code) SKF Lubrication Systems Germany GmbH ing to annex I (1.5.1) of Machinery Directive DE 12277 Berlin 2006/42/EC. - Page 34 www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071...
-
Page 35: Operating Instructions
Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 Operating instructions belonging Electrically driven cartridge pump unit to the assembly instructions of the ECP series for single-line centralized lubrication systems... -
Page 36: Safety Instructions
1. Safety instructions/ 2. Lubricants 1. Safety instructions 2. Lubricants 3. Delivery, returns and storage 1.1 General information SKF Lubrication Systems Germany GmbH ATTENTION ATTENTION products are packed in standard packaging The owner of the product described must The lubricant information listed in the... -
Page 37: Returns
www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 3. Delivery, returns, and storage 4. Assembly 3.2 Returns 3.4 General information 4.1 General notes related to assembly Clean all parts and pack them properly (i.e. o The product(s) can be wrapped in plastic Assembly of the product has been described following the regulations of the recipient film to provide low-dust storage... -
Page 38: Design And Function
Lubrication cycles are controlled via an ex- drives a supply piston via an eccentric disc in The ECP is available as a 24 V DC version. ternal control unit provided by the customer the axial direction. and proceeding from the machine control... - Page 39 The pressure switch sends a signal to Single-line centralized lubrication system, Fig. 1 the machine control, which then switches off Machine control unit/ the ECP pump after a successful metering Filling level evaluation Externally external process extern DK procedure (lubrication cycle completed).
-
Page 40: Operation, Shutdown And Disposal
6.2 Pushbutton DK see Fig. 2 ATTENTION Observe the instructions from the machine The ECP cartridge pump unit is provided manufacturer regarding the lubricants to with a pushbutton to trigger a venting pro- be used. cedure (e. g. after a change of the cartridge). -
Page 41: Cartridge/ Change Of Cartridge
• Carry out additional lubrication by means To mount the cartridge of pushbutton DK (6) • Remove protective screw (1) from the ECP (thread of cartridge) and keep for later use • Close vent screw (5) as soon as lubricant leaks free from bubbles. -
Page 42: Initial Start-Up
Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 6. Operation, shutdown and disposal 6.4 Initial start-up Before the initial start-up of the ECP check all electric and hydraulic connections. Change of cartridge, Fig. 3 Also check the filling level of the lubricant... -
Page 43: Start-Up
6.5 Start-up 6.6 Temporary shutdown 6.7 Shutdown and disposal A temporary shutdown of the ECP cartridge In case of a final shutdown of the ECP ATTENTION pump unit is done by disconnecting the follow the applicable rules and regulations Risk of too little or lacking lubricant electrical and hydraulic connections. -
Page 44: Maintenance
Make sure that no cleaning agents get inside ATTENTION the product. Normally, inside cleaning of the product is Only original SKF spare parts may be used. not necessary. Unauthorized modification of products as Should incorrect or contaminated lubricant well as a use of non-original SKF spare... -
Page 45: Maintenance Schedule
Therefore the maintenance intervals have to be deter- You can find a list of the current addresses mined by the system manufacturer. in the internet below: www.skf.com/lubrication Maintenance works Maintenance works Period depending on pump •... -
Page 46: Troubleshooting
Disassembly of the product is not admis- sible and will result in the voiding of any warranty. Defective products must be replaced. Repairs may be carried out by SKF Service personnel only. ATTENTION Only original SKF spare parts may be used. -
Page 47: Start-Up, Product And System Failures
www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 8. Troubleshooting 8.1 Start-up, product and system failures Fault Cause Remedy When switching • Check the power supply on the operating o No operating voltage is applied to the • Check the power plug and power cord, if necessary, connect voltage, the motor motor correctly... -
Page 48: Technical Characteristics
Operating pressure: up to 38 bar maximum value may vary slightly. When using both lubricant outlets of the ECP at a time, this Ambient temperature: + 10 °C to + 50 °C output volume is divided indeinitely on both Operating temperature + 10 °C to + 50 °C... - Page 49 10. Spare parts 10. Spare parts Description Order no. Spare parts kit of gasket, adhesive 541-34901-5 Closure screw (ECP cartridge port) 233-14143-8 ECP mounting plate (kit) 995-901-065 (Tightening torque of the installation screws for wall bracket / pump 6 Nm)
- Page 50 www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 11. Accessories 11. Accessories Lubricant NLGI class Size of cartridge [ml] Order no. Qty. [pcs] Note Divinol Lithogrease 00 380 ml LF001/MR380 minimum purchase quantity 10 pieces...
- Page 51 www.bergab.ru Берг АБ prom@bergab.ru Тел.(495)-228-06-21,факс (495) 223-3071 11. Accessories Square plug 179-990-147 179-990-147 Cable gland assy. M16x1.5 Order number Designation (not clamped) max. 45 179-990-147 Line socket following DIN EN 175301-803 design A Line diameter 4.5 - 7 mm 26,5 Round plug M12x1 Round plugs Order number...
- Page 52 Not all lubricants are suitable for use in centralized lubrication systems. SKF does offer an inspection ser- vice to test customer supplied lubricant to determine if it can be used in a centralized lubrication system.
Need help?
Do you have a question about the ECP and is the answer not in the manual?
Questions and answers