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Summary of Contents for SKF EFFP Series
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Page 1: Effp Electrical Grease Feed Pump
Operating instructions EFFP electrical grease feed pump for the illing of pumps or for simple lubrication tasks acc. to EC Dir. 2006/42/EC Version 05... - Page 2 Page 2 Notes Service © SKF Lubrication Systems Germany GmbH Masthead If you have technical questions, please contact These operating instructions pursuant to EC This documentation is protected by copyright. the following addresses: Machinery Directive 2006/42/EC are an inte- SKF Lubrication Systems reserves all rights,...
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Page 3: Table Of Contents
Table of contents Page 3 Table of contents 3. Transport, delivery, and storage 7. Shutdown and disposal EFFP electrical grease feed pump Lubrication units Temporary shutdown Electronic and electrical devices 14 Permanent shutdown Information concerning EC Declaration General notes 8. Maintenance of Conformity and EC Declaration 4. - Page 4 Page 4 EC Declaration of Conformity EC declaration of conformity following machinery directive 2006/42/EC, Annex II Part 1 A The manufacturer— SKF Lubrication Systems Germany GmbH, Hockenheim Facilities, 2. Industriestrasse 4 Germany, - 68766 Hockenheim — hereby declares that the machinery...
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Page 5: Explanation Of Symbols And Signs
Explanation of symbols Page 5 Explanation of symbols and signs You will ind these symbols, which warn of Instructions placed directly on the machines/ speciic dangers to persons, material assets, or grease lubrication pump units, such as: the environment, next to all safety instructions Arrow indicators Labels for luid connections You are responsible! in these operating instructions. Please heed these instructions and proceed must be followed and kept in fully legible Please read the assembly and operating... -
Page 6: Safety Instructions
Page 6 1. Safety instructions 1. Safety instructions Authorized personnel The operator of the described prod- which may affect safety must be remedied Only qualified technical personnel may install, uct must ensure that the operating immediately. operate, maintain, and repair the products de- instructions are read and understood scribed in the operating instructions. -
Page 7: Electric Shock Hazard
1. Safety instructions Page 7 Pre-commissioning information Electric shock hazard System pressure hazard Electrical connections for the described prod- Lubrication systems are pressurized Commissioning is prohibited until these uct may only be established by qualified and during operation. Centralized lubrication operating instructions have been read trained personnel authorized to do so by the systems must therefore be depressur-... -
Page 8: Intended Use
The EFFP electrical grease feed pump is suit- The product described here is neither designed SKF Lubrication Systems shall not be respon- able for mobile use. It is used to fill lubrication nor approved for use in conjunction with gases,... -
Page 9: Existing Residual Risks
1. Safety instructions Page 9 Existing residual risks (residual risk assessment) Residual risk Remedy Life cycle: Assembly Electric shock due to defective power lead/ • Inspect the power lead/mains plug for damage before starting the EFFP electrical grease feed mains plug pump. - Page 10 Page 10 1. Safety instructions Residual risk Remedy Life cycle: Malfunctions, troubleshooting Electric shock due to defective power lead/ • Inspect the power lead/mains plug for damage before starting the EFFP. mains plug Electric shock from open electric motor or •...
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Page 11: Lubricants
Regulation EC 1272/2008 may only be used to tion task is made by the machine/system man- ufacturer and/or the operator of the machine/ fill SKF centralized lubrication systems and components and deliv-ered and/or distributed system in cooperation with the lubricant sup- with the same after consulting with and re- plier. -
Page 12: Approved Lubricants
Doing so can cause damage lubrication systems. For example, synthetic lu- Please contact SKF Lubrication Systems if you and require costly and complicated bricants may be incompatible with elastomers. cleaning of the product/lubrication sys- have further questions regarding lubricants. -
Page 13: Lubricants And The Environment
2. Lubricants Page 13 Lubricants and the environment Lubricant hazards Warning! Danger! Warning! Lubricants can contaminate soil and Filling pumps must always be free of Follow the safety instructions on the bodies of water. Lubricants must be leaks. Leaking lubricant is hazardous lubricant's safety data sheet. -
Page 14: Transport, Delivery, And Storage
3. Transport, delivery, and storage 3. Transport, delivery, and storage Lubrication units General notes SKF Lubrication Systems products are pack- Ambient conditions: Dry and dust-free The product(s) can be enveloped in aged in accordance with standard commercial surroundings, storage in well ventilated plasticfilm to provide low-dust storage. -
Page 15: Overview/Functional Description
Page 15 4. Overview/Functional description Overview Pump components, Fig. 1 Item Description 1 Piston pump unit SKF Lubrication Systems Germany AG 24-1560-3556 Elektr. Befüllpumpe 230 VAC / 50 Hz Made in Germany 25/09 1.1 Mains plug with cable Pump provided by customer 1.2 ON/OFF switch... -
Page 16: Design Of Effp
Page 16 4. Overview/Functional description Design of EFFP Functional description of EFFP The EFFP electrical grease feed pump is de- fill level monitoring using customer equipment, A complete delivery stroke is divided into the signed as a piston pump for grease pail capaci- for example. - Page 17 4. Overview/Functional description Page 17 Step 2, Fig. 4 Step 3, Fig. 5 Step 4, Fig. 6 Step 4 Step 2 Step 3 The rotation of the eccentric shaft (1) moves Once the upper end position has been reached, Pressure rises in the piston chamber (5). The the piston rod (2) towards the upper end posi- the continued rotation of the eccentric shaft (1) riser ball (7) is thus pressed against the...
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Page 18: Assembly
Page 18 5. Assembly 5. Assembly General information Danger! Grease follower plate Frame for grease pail (complete) ee safety instructions in Chapter 1.1. o Carrying frame with machine mount o For pail diameter 265 to 285 mm Disconnect the mains plug from the o Carrying frame with machine mount and o For pail diameter 285 to 305 mm power outlet. - Page 19 Width: Signal monitor design ordered. Height: 1100 Warning! To ensure safe and ergonomic operation SKF Lubrication Systems Germany AG 24-1560-3556 Elektr. Befüllpumpe 230 VAC / 50 Hz Made in Germany 25/09 of the electrical grease feed pump, the minimum clearance as indicated must be observed.
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Page 20: Installing The Effp In The Upper Frame Section
(10) with base clamp (8) into the upper frame section (4) and align it vertically. • Loosen the palm grip (2) from the tie-rods SKF Lubrication Systems Germany AG (3) (4x) and unscrew several turns. • Align the base clamp (8) and screw it in us- 24-1560-3556 Elektr. -
Page 21: Installation Of Grease Pail And
[mm] • Insert the upper frame section with electri- 265 to 285 18/20 24-1952-2034 SKF Lubrication Systems Germany AG 24-1560-3556 Elektr. Befüllpumpe 230 VAC / 50 Hz Made in Germany 25/09 285 to 305 18/20... - Page 22 Page 22 5. Assembly 5.2.3 Installation of the illing itting See Fig. 10 Filling fitting • Screw the high-pressure hose (1) into the electrical grease feed pump using the screw max. pressure Item Description [bar] Quantity Order No. union (2) and washer (3). High-pressure hose, •...
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Page 23: Operation
If there are any discrep- ancies, the EFFP may not be put into operation. SKF Lubrication Systems Germany AG 24-1560-3556 Elektr. Befüllpumpe 230 VAC / 50 Hz Made in Germany... -
Page 24: Note On The Rating Plate
• Enter key data from rating plate in the fol- The described product functions automatically. lowing table. The lubricant transport should, however, be SKF Lubrication Systems Germany GmbH 24-1560-xxxx subjected to regular visual inspection. Elektr. Befüllpumpe 250bar/0,4 l/min 230 VAC / 50 Hz... -
Page 25: Commissioning
• Remove the coupler plug provided by the rating plate/local electrical operating condi- customer (4) from the coupling socket (5). tions. • Screw the coupler plug provided by the SKF Lubrication Systems Germany AG 24-1560-3556 Elektr. Befüllpumpe 230 VAC / 50 Hz Made in Germany 25/09 •... -
Page 26: Grease Reservoir Replacement
• Remove the grease follower plate (6) from • Vent the electrical grease feed pump as the empty grease pail (5) and insert it into described in Chapter 6.3. SKF Lubrication Systems Germany AG 24-1560-3556 Elektr. Befüllpumpe 230 VAC / 50 Hz... -
Page 27: Signal Input Device For External Illing Level Monitoring
The product can also be returned to SKF Lubrication Systems Germany GmbH for dis- posal, in which case the customer is respon- sible for reimbursing the costs incurred. -
Page 28: Maintenance
Assembly, maintenance and repair work may only be performed on It is not necessary to clean the interior of the SKF Lubrication Systems shall not be respon- products that have been de-energized product if the product is operated normally and sible for any damages resulting from improper by qualiied technical personnel. Supply... -
Page 29: Visual Inspection
EFFP (see Handle • Inspect fixing nuts every 4 weeks and tighten if necessary. Chapter 8.2) at regular intervals. SKF recom- Tie-rod Inspect cotter pins on the tie-rod for correct seating. mends an inspection every 48 operating Cotter pin hours. -
Page 30: Malfunctions, Causes, And Remedies
Page 30 9. Malfunctions, causes, and remedies 9. Malfunctions, causes, and remedies Warning! - See safety instructions in Chapter 1. - In cases of functional failure, always make sure that all technical speciications have been complied with in the existing operating conditions. - The grease supply pump has an ON/OFF switch with integrated thermal protection (see page 15, chapter 4.1, Position 1.2), which responds in case of a pump blockage. -
Page 31: Technical Data
Depends on lubricant, approx. 400 cm /min at Displacement Internal dimensions of drum 347 to 413 mm 20 °C with SKF LGWM 2/18 Dry weight of basic design Carrying frame with grease follower plate Flow pressure, max. 700 mbar (without grease pail) -
Page 32: Spare Parts
(see page 2). Original spare parts and accessories authorized by the manufacturer serve to ensure safety. The use of other parts shall eliminate any liability for consequences thereof. SKF Lubrication Systems Germany AG 24-1560-3556 Elektr. Befüllpumpe 230 VAC / 50 Hz Made in Germany... - Page 33 11. Spare parts Spare parts Description Item Material Nr. Pump design Geared motor, terminal box, complete with cable 24-6882-0065 100 bar Geared motor, terminal box, signal monitor, complete with cable 24-6882-0067 Geared motor, terminal box, complete with cable 24-6882-0066 250 bar Geared motor, terminal box, signal monitor, complete with cable 24-6882-0068 100 bar...
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Page 34: Accessories
Page 34 12. Accessories 12. Accessories Only use accessories approved by SKF. Accessories, Fig. 16 Accessories Description Item Part No. Grease follower plate for grease pail with internal diameter of 265 to 285 mm (capacity 18/20 kg) 24-1952-2034 285 to 305 mm (capacity 18/20 kg) - Page 36 All SKF products may be used only for their intended purpose as described in these operating instructions with associated operating instructions. If assembly/operating in- structions are supplied together with the products, they must be read and followed.
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